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6

iom 1900 / 2400 dual hose reel manual

P/n 962101 2008.10.24  rev. 2

2.0 Installation

2.1  application Types

2.1.1 stretch applications

2.1.1.1   The hose is suspended without any intermediate support.  

Stretch reels generally require a line pull equal to two times the 
weight of the hose with fluid, which allows approximately 10% 
sag at full extension.  On long applications where sag cannot be 
tolerated, it is sometimes desirable to put supports at intervals 
of 5 to 10 feet.

2.1.2 

lift applications

2.1.2.1   The hose is lifted vertically in lift 

applications.  The reel is normally designed 
to handle only the total weight of the hose 
with fluid.  Some lift applications may 
require ball stops to control the length of 
hose to be retracted. 

2.1.3  

drag applications

2.1.3.1  The reel is mounted on a stationary object and is required 

to drag the hose over the surface to the reel.  The hose is 
supported by the ground or some type of hose tray.

2.1.4 

retrieve applications

2.1.4.1   The reel is mounted on the moving object and winds up or pays 

out the hose as the machine approaches or moves away from 
the fixed end.  Retrieve applications can be elevated 4 feet from 
the hose support surface.

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Summary of Contents for Conductix-Wampfler 1900 Series

Page 1: ...1 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Dual Hose Reel Series 1900 2400...

Page 2: ...goods shall arise once Buyer returns such goods FOB point of original shipment by Seller at the risk and cost of Buyer Goods replaced by Seller shall become the property of Seller There is no guarante...

Page 3: ...Temperature Rating 1 6 Labels and Markings 2 0 Installation 2 1 Application Types 2 2 Mounting 2 3 Guide Rails 2 4 Roller Guides 2 5 Ratchet 2 6 Hose Installation and Replacement 2 7 Spring Tension Ad...

Page 4: ...4 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Basic Component Identification Swivel Reducer Spring Motor Frame Spool Shaft Roller Guide Spool Assembly Reducer Swivel...

Page 5: ...ion Contact the factory for assistance US 1 800 521 4888 Canada 1 800 667 2487 1 4 Specifications Listings 1 4 1 1900 2400 Series Hose Reel products are not certified or listed by any independent cert...

Page 6: ...se is lifted vertically in lift applications The reel is normally designed to handle only the total weight of the hose with fluid Some lift applications may require ball stops to control the length of...

Page 7: ...gle of deflection is not constant and exceeds 15O to either side Otherwise excessive hose wear and unreliable operation will result 2 2 1 6 A safety chain should be used for all overhead installations...

Page 8: ...holes on the side edges of the base 2 4 Roller Guides 2 4 1 All 1900 2400 Dual Hose Reel units are equipped with a roller guide The guide s function is to center the hose on the spool and to help the...

Page 9: ...as a unit The holes provided for the attachment of the ratchet pawl assembly are located in the lower middle of the frame 2 5 4 2 2 Insert the 2 3 8 16x1 bolts provided in the frame 2 5 4 2 3 Positio...

Page 10: ...supplied with swivel ends it will be necessary to cut banding from hoses to allow hose to rotate independent from each other 2 6 3 Hose Installation 2 6 3 1 Prepare the hose to be loaded onto the reel...

Page 11: ...sion Pull the hose out the required distance and allow it to rewind 2 7 3 Adjusting Spring Tension 2 7 3 1 Additional setup turns may be added One setup turn can be removed if the torque tension is to...

Page 12: ...nance Warnings 4 1 1 Be sure all pressure is off for maintenance 4 1 2 Follow lock out tag out procedures as outlined in OSHA section 1910 147 where appropriate 4 2 Lubrication 4 2 1 All springs and b...

Page 13: ...ly drain pressure from hoses 4 5 3 2 Unhook hose ends from external equipment and allow reel to fully retract using care not to let the reel retract in an uncontrolled manner 4 5 3 3 Unscrew swivel fi...

Page 14: ...pring Reel will not disengage 1 Over extension of reel 1 Manually rotate reel spool to disengage ratchet Do not overextend or adjust guide to prevent lockup when reel is overextended 2 Readjust ball s...

Page 15: ...15 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 1900 2400 Dual Hose Reel Parts View 1 6F 6D 6B 6A 5 4 3 A B 2 1 1B 1A 3 6C 6E 1B 1A...

Page 16: ...96 102296 102296 102296 6E Outer Flange 42937 42937 42939 42939 42939 42939 42939 42939 6C Drive Hub S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 804...

Page 17: ...17 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 18: ...18 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 19: ...19 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 20: ...2101 2008 10 24 Rev 2 www conductix com Conductix Wampfler 10102 F Street Omaha NE 68127 USA Customer Support Phone 800 521 4888 Fax 800 780 8329 Phone 402 339 9300 Fax 402 339 9627 info us conductix...

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