background image

12

iom 1900 / 2400 dual hose reel manual

P/n 962101 2008.10.24  rev. 2

3.0 Operation

3.1

  Do not exceed the pressure or temperature rating of the hose.  Do not exceed the pressure or temperature rating of the reel.  Pressure and 

temperature above the rated capacity could cause damage to equipment and personal injury could result.

3.2 

Operate the reel within the hose size, length and spring tension limits for which it was intended.

3.2.1  Note: Two wraps of hose should remain on the reel at maximum extension to avoid excessive tension on the hose clamps.

3.2.2  The spring should not be wound to the last two turns at maximum payout to avoid over-stressing the spring, thus reducing spring life or 

damaging the reel.

3.3 

Keep the reel and hose clean to avoid excessive wear and damage.

3.4 

Arrange for maintenance service if damage is found on the hose or reel.

3.5 

Hose should be fully retracted when not in service to maximize spring life.

4.0 Maintenance

4.1 maintenance Warnings

4.1.1 Be sure all pressure is off for maintenance.

4.1.2 Follow lock-out/tag-out procedures as outlined in OSHA section 1910.147 where appropriate.

4.2 lubrication

4.2.1 All springs and bearings are lubricated for life at the factory.  Additional lubrication should not be required.

4.2.2 Do not apply any lubricants or solvent cleaning agents to the swivel joint. 

4.3 inspections

4.3.1 Periodically check the reel for any loose or missing fasteners.  Tighten or replace as necessary.

4.3.2 The swivel joint assembly should be checked periodically for leakage.

4.3.3 Inspect hose for damage or wear which would make it unsafe to use.

4.4 swivel Joint assembly replacement

4.4.1 The swivel joint should be replaced, not rebuilt, if it becomes damaged.

4.4.2 Turn off supply pressure and carefully drain hoses of all pressure.

4.4.3 Unscrew supply lines from swivel to be replaced.

4.4.4 Unscrew swivel from end of reel shaft and dispose of the damaged swivel.

4.4.5 Apply pipe joint compound to threads of new swivel.

4.4.6 Screw new swivel into end of reel shaft and tighten.

4.4.7 Apply pipe joint compound to threads of supply hose and screw into swivel

Summary of Contents for Conductix-Wampfler 1900 Series

Page 1: ...1 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Dual Hose Reel Series 1900 2400...

Page 2: ...goods shall arise once Buyer returns such goods FOB point of original shipment by Seller at the risk and cost of Buyer Goods replaced by Seller shall become the property of Seller There is no guarante...

Page 3: ...Temperature Rating 1 6 Labels and Markings 2 0 Installation 2 1 Application Types 2 2 Mounting 2 3 Guide Rails 2 4 Roller Guides 2 5 Ratchet 2 6 Hose Installation and Replacement 2 7 Spring Tension Ad...

Page 4: ...4 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Basic Component Identification Swivel Reducer Spring Motor Frame Spool Shaft Roller Guide Spool Assembly Reducer Swivel...

Page 5: ...ion Contact the factory for assistance US 1 800 521 4888 Canada 1 800 667 2487 1 4 Specifications Listings 1 4 1 1900 2400 Series Hose Reel products are not certified or listed by any independent cert...

Page 6: ...se is lifted vertically in lift applications The reel is normally designed to handle only the total weight of the hose with fluid Some lift applications may require ball stops to control the length of...

Page 7: ...gle of deflection is not constant and exceeds 15O to either side Otherwise excessive hose wear and unreliable operation will result 2 2 1 6 A safety chain should be used for all overhead installations...

Page 8: ...holes on the side edges of the base 2 4 Roller Guides 2 4 1 All 1900 2400 Dual Hose Reel units are equipped with a roller guide The guide s function is to center the hose on the spool and to help the...

Page 9: ...as a unit The holes provided for the attachment of the ratchet pawl assembly are located in the lower middle of the frame 2 5 4 2 2 Insert the 2 3 8 16x1 bolts provided in the frame 2 5 4 2 3 Positio...

Page 10: ...supplied with swivel ends it will be necessary to cut banding from hoses to allow hose to rotate independent from each other 2 6 3 Hose Installation 2 6 3 1 Prepare the hose to be loaded onto the reel...

Page 11: ...sion Pull the hose out the required distance and allow it to rewind 2 7 3 Adjusting Spring Tension 2 7 3 1 Additional setup turns may be added One setup turn can be removed if the torque tension is to...

Page 12: ...nance Warnings 4 1 1 Be sure all pressure is off for maintenance 4 1 2 Follow lock out tag out procedures as outlined in OSHA section 1910 147 where appropriate 4 2 Lubrication 4 2 1 All springs and b...

Page 13: ...ly drain pressure from hoses 4 5 3 2 Unhook hose ends from external equipment and allow reel to fully retract using care not to let the reel retract in an uncontrolled manner 4 5 3 3 Unscrew swivel fi...

Page 14: ...pring Reel will not disengage 1 Over extension of reel 1 Manually rotate reel spool to disengage ratchet Do not overextend or adjust guide to prevent lockup when reel is overextended 2 Readjust ball s...

Page 15: ...15 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 1900 2400 Dual Hose Reel Parts View 1 6F 6D 6B 6A 5 4 3 A B 2 1 1B 1A 3 6C 6E 1B 1A...

Page 16: ...96 102296 102296 102296 6E Outer Flange 42937 42937 42939 42939 42939 42939 42939 42939 6C Drive Hub S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 8048 TK S390 804...

Page 17: ...17 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 18: ...18 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 19: ...19 iom 1900 2400 dual hose reel manual P N 962101 2008 10 24 Rev 2 Notes...

Page 20: ...2101 2008 10 24 Rev 2 www conductix com Conductix Wampfler 10102 F Street Omaha NE 68127 USA Customer Support Phone 800 521 4888 Fax 800 780 8329 Phone 402 339 9300 Fax 402 339 9627 info us conductix...

Reviews: