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Degelman M28, Operator'S & Parts Manual

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Degelman M28 Operator'S & Parts Manual Download Page 22

-20-

142657 - Manure Spreader     (17-March-2016)

Troubleshooting

TROUBLESHOOTING

In the following section, we have listed some of the problems, causes and solutions that you may encounter.  If 

you encounter a problem that is difficult to solve, even after having read through this troubleshooting section, 

please call your local dealer or distributor. Before you call, have this manual and the serial number from your 

unit ready.

PROBLEM

Chain came off 

sprocket

Oil accumulation on 

cylinder shaft.

Hydraulics are on 

but floor chain won’t 

engage.

PTO disengaged 

and beaters stopped 

working.

CAUSE

Freezing conditions.

Bent drag chain slat.

Loose chain.

External hydraulic leak.

Hydraulic cylinder leak.

Control box not 

properly connected or 

turned on.

Rear beaters were 

jammed, plugged, or 

stalled causing driveline 

clutch to disengage.

SOLUTION

Always check to make sure chain is not frozen before 

operating.

Replace bent or damaged slats.

Tighten chain. (Refer to Maintenance Section)

Disconnect & blow out lines with compressed air.

Repair as needed.

Flow control box must have power and be “on” in order to 

operate the floor chain.

PTO must be slowed to under 500 RPM before clutch will re-

engage. Refer to “unplugging” procedure found on page 10 for 

more info.

Summary of Contents for M28

Page 1: ... A N I N D U S T R I E S L T D B O X 8 3 0 2 7 2 I N D U S T R I A L D R I V E R E G I N A S K C A N A D A S 4 P 3 B 1 FA X 306 543 2140 P H 306 543 4447 1 8 0 0 6 6 7 3 5 4 5 D E G E L M A N C O M MANURE SPREADER M28 M34 Serial Numbers 1010 1070 ...

Page 2: ......

Page 3: ...ANUAL TABLE OF CONTENTS OPERATORS SECTION Introduction 2 Overview 3 Safety 4 Preparation Hook up Unhooking 6 Tractor Spreader Preparation 7 Operation Operation Safety Preparation 8 Loading Unloading 9 Optional Material Trailer Use 10 Transporting Storage 11 Service Maintenance Safety Specifications 12 13 Service Intervals 14 Adjustments 15 16 Repair 17 19 Troubleshooting 20 Parts Section Table Of ...

Page 4: ...on of manure Use this manual as your first source of information about this machine If you follow the instructions given in this manual your machine will work well for many years Safe efficient and trouble free operation of your Degelman Spreader requires that you and anyone else who will be operating or maintaining the Spreader read and understand the Safety Operation Maintenance and Troubleshoot...

Page 5: ...g system that pulls material steadily through a discharge gate at the rear of the machine where the dual vertical beaters process and distribute the material at high speeds in a uniform spread pattern The dual rear beaters are directly driven by gearboxes that are connected to the tractor s PTO through drivelines The floor chain drag system is hydraulically controlled and incorporates a Flow Contr...

Page 6: ... WARNING Indicates a potentially hazardous situation that if not avoided COULD result in death or serious injury if proper precautions are not taken CAUTION Indicates a potentially hazardous situation that if not avoided MAY result in minor or moderate injury if proper practices are not taken or serves as a reminder to follow appropriate safety practices Why is SAFETY important to YOU 3 BIG Reason...

Page 7: ...ing and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices that should be adhered to while operating this equipment Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of ...

Page 8: ...nd insert the male ends NOTE If the direction of motion is wrong reverse the couplers 12 Raise the hitch jack and rotate it 90º to place in its stowed position or relocate on jack bushing located on the side frame see detail below 13 When unhooking from the tractor reverse the above procedure NOTE Occasionally air may become trapped in the hydraulic circuit making it necessary to bleed the circuit...

Page 9: ...s in and confirm that all parts work freely B After operating for 2 hours 1 Retorque wheel bolts 2 Check torque on the driveline cut out clutch bolt taper pin Tighten to 75 ft lbf 102 N m 3 Check all hardware Tighten as required 4 Check all hydraulic system connections Tighten if any are leaking 5 Tighten chain C After operating for 8 hours 1 Repeat Step B 2 Go to the service schedule as outlined ...

Page 10: ... each time there after the following areas should be checked off 1 Lubricate the machine completely Refer to the schedule outlined in the Service Maintenance Section of this manual 2 Use only a tractor of adequate power 180hp minimum and weight to handle the spreader 3 Ensure that the machine is properly attached to the tractor using a drawbar pin with provisions for a mechanical retainer Make sur...

Page 11: ...sted with the Flow Control Dial The flow control dial adjusts the table speed at which material is being pulled towards the rear beaters The slower the speed the finer the spread as the rear beaters have more time to process the material The typical starting speed on the flow control dial is 40 based on spreading cattle manure Operators may wish to slow this down a depending on preference or mater...

Page 12: ...rection Reverse the hydraulics used to start the table floor moving in order to back material away from beaters Stop table after material is backed away from beaters or if pile doesn t move 4 Re start Beaters Bring beaters back up to regular speed 5 Start Table Floor Chain Re start the table floor moving again by turning the hydraulics on in the proper direction If this above procedure does not so...

Page 13: ...ely adverse conditions during the season the machine should be carefully prepared for storage to ensure that all dirt mud debris and moisture has been removed Follow this procedure when preparing to store 1 Wash the entire machine thoroughly using a water hose or pressure washer to remove all dirt mud debris or residue Manure is acidic and will damage paint and cause rusting of metal components 2 ...

Page 14: ...d metal lines 4 Do not attempt any makeshift repairs to the hydraulic lines fittings or hoses by using tape clamps or cements The hydraulic system operates under extremely high pressure Such repairs will fail suddenly and create a hazardous and unsafe condition 5 Wear proper hand and eye protection when searching for a high pressure hydraulic leak Use a piece of wood or cardboard as a backstop ins...

Page 15: ...ETRIC TORQUE SPECIFICATIONS based on Zinc Plated values 8 8 10 9 Size Class 8 8 Class 10 9 lb ft N m lb ft N m M6 7 10 10 14 M8 16 22 23 31 M10 30 42 45 60 M12 55 75 80 108 M14 90 120 125 170 M16 135 185 195 265 M18 190 255 270 365 M20 265 360 380 515 M22 365 495 520 705 M24 460 625 660 895 M27 675 915 970 1315 M30 915 1240 1310 1780 M33 1250 1695 1785 2420 M36 1600 2175 2290 3110 WHEEL NUT WHEEL ...

Page 16: ... Check Gearbox Fill if required 40 Hrs 40 Hrs Slider Shaft Tube Cross Joints both ends 40 Hrs 40 Hrs 40 Hrs Weekly grease rear driveline cross joint fittings both ends slider shaft tube center grease chain axle endcaps front rear check gearbox oil levels 2 gearboxes Hydraulic Motor Gearbox Rear right hand side Oil should be level with middle of sight glass Add as required through top plug Rear Bea...

Page 17: ...143303 Decal Important Grease CV 1 143304 Decal Important Grease Driveline 1 143305 Decal Danger Rotating Parts 1 143306 Decal Danger Thrown Objects 3 143315 Decal Danger Excessive Vibration 1 143316 Decal Danger Lower Gate 1 142658 Decal Keep Back 500 ft 2 142383 Decal Caution 1 6 Point Safety 1 143204 Decal Degelman 11 x 48 3 16 3 143288 Decal M28 2 143277 Decal M34 2 SAFETY DECALS Keep safety d...

Page 18: ...er Block Front Conveyor Axle ADJUSTING CHAIN TENSION If drag chain has slack tightening is required 1 Loosen the jam nut Both sides of machine 2 When tightening hold middle nut with wrench and tighten rod end in a clockwise direction 3 a Start on one side and tighten the threaded rod a few turns b Repeat on opposite side of machine to evenly tighten chain tension c Repeat this procedure 2 3 times ...

Page 19: ... replace damaged parts with new components ASSEMBLY 1 Reinstall rod through end cap 2 Secure piston to rod with lock nut Torque to 225 ft lb 305 N m 3 With cylinder body held gently in a vise insert piston and rod combination using a slight rocking motion 4 Thread lock ring fully onto barrel 5 Turn end cap fully against lock ring then back off end cap to align ports 6 Tighten lock ring against end...

Page 20: ...eated 2 Apply a thick wall of grease inside hub Pack grease in cones 3 Install dust seal as illustrated and inner cone 4 Position hub onto spindle and fill surrounding cavity with grease 5 Assemble outer cone washer and nut 6 Tighten nut while rotating hub until there is a slight drag 7 Turn nut back approximately 1 4 turn to align cotter pin hole with notches on nut Note Hub should rotate freely ...

Page 21: ...re adapter sleeve no longer rotates 7 Tighten the locknut 1 3 of a rotation or 120º A hook spanner or a hammer and punch are commonly used Torque to 140 lb ft 190 N m if possible 8 Bend one of the tabs on the circumference of the lockwasher into the nearest notch on the rim of the locknut If no tabs line up tighten the locknut slightly The locknut should not be loosened in order to align the tab w...

Page 22: ...hain won t engage PTO disengaged and beaters stopped working CAUSE Freezing conditions Bent drag chain slat Loose chain External hydraulic leak Hydraulic cylinder leak Control box not properly connected or turned on Rear beaters were jammed plugged or stalled causing driveline clutch to disengage SOLUTION Always check to make sure chain is not frozen before operating Replace bent or damaged slats ...

Page 23: ... 21 142657 Manure Spreader 17 March 2016 ...

Page 24: ...ts 32 34 Driveline Components 35 37 Hydraulic Routing 38 39 Electrical Components 40 41 Warranty 42 43 Frame Components pg 21 Driveline Components pg 33 35 Hydraulic Routing pg 36 37 Driveline Components pg 33 35 Rear Axle Gearbox Components pg 28 Lights Electrical Components pg 38 39 Driveline Front Shield pg 26 Front Shield Components pg 26 Hitchpole Components pg 24 Walking Axle Wheel Component...

Page 25: ...8 x 2 OD 12 cover located on front inside of main frame 118483 Lock Nut 1 4 4 133100 Manual Holder 1 118123 Bolt 1 4 x 1 4 118555 Flat Washer 1 4 4 118555 Flat Washer 1 4 4 246385 Ladder Upper Assembly 1 118420 Lock Nut 1 2 Unitorque 2 118405 Nut 1 2 4 118292 Bolt 1 2 x 1 3 4 2 143108 Spring External 1 x 125 x 3 1 2 2 118009 Bolt 1 2 x 1 1 4 4 118504 Lock Washer 1 2 4 245187 Ladder Lower Assembly ...

Page 26: ...isc Wear Nylon 2 246391 Threaded rod Assembly 1 246735 Plug Assembly 1 246735 Plug Assembly 1 118445 Lock nut 1 1 4 1 131394 Rim 26 5 x 20 0 DC 10H 1 127015 Valve Stem TR618A 1 131399 Tire 650 55R 26 5 I 380 1 131398 Wheel Assembly 650 55R 26 5 4 comes with WHEEL COMPONENTS STANDARD Recommended pressure 65 psi 450 kPa 131206 Flat Washer 1 1 4 1 ...

Page 27: ...366 Gasket Dust Cap 4 Hole 1 131364 Dust Cap DC28 4 Hole 1 118586 Flat Washer 2 1 8 ID 1 118711 Slotted Nut 2 12 UNF 1 117551 Roll Pin 3 8 x 3 1 118641 Bolt 5 16 x 1 2 4 118712 Nut Wide Base 3 4 UNF GR8 10 118158 Bolt 3 4 x 7 2 131397 Spindle S1020 2 131361 Bearing Cone Inner 1 131363 Dust Seal CR43771 1 HUB SPINDLE COMPONENTS 131396 Hub Spindle Assembly 4 comes with Recommended Wheel Bolt Torque ...

Page 28: ...M 2 118266 Bolt 1 x 8 2 118464 Nut 1 UNC GR8 1 118073 Bolt 1 x 3 1 2 UNC GR8 1 116256 Safety Chain Assembly 20 200 lbs 1 116255 Safety Chain Bundle 1 comes with 246503 Pin Hitch Pole 2 118615 Flat washer 1 x 3 1 8 x 1 4 1 118510 Lock washer 1 1 118520 Flat washer 1 1 132036 Jack Sidewind 12 000 lbs 1 141618 Adaptor 3 4 JIC m x 1 1 16 ORB 1 118125 Bolt 1 4 x 2 1 2 2 118402 Nut 1 4 2 118533 Lock Was...

Page 29: ...taining Ring 1 1 4 2 810280 Retaining Ring 1 1 4 2 141633 Plug Port 9 16 ORB 1 141633 Plug Port 9 16 ORB 1 141613 45 Elbow 3 4 JIC m x 9 16 ORB 1 141560 90 Elbow 3 4 JIC m x 9 16 ORB 1 141518 90 Elbow 3 4 JIC m x 3 4 JIC f sw 1 122570 Cylinder 2 x 72 1 1 4 2 141518 90 Elbow 3 4 JIC m x 3 4 JIC f sw 1 141501 Tee 3 4 JIC m x m x m 1 141501 Tee 3 4 JIC m x m x m 1 141583 Adaptor 3 4 JIC f sw x 9 16 O...

Page 30: ...4 118508 Lock Washer 5 8 4 118999 Lock Washer 10 4 118509 Lock Washer 3 4 2 118731 Flat Washer 5 16 SAE 4 117210 Bearing Assy Flange 2H 1 118410 Nut 3 4 2 160352 Driveline Slider Shaft 1 246409 Front Shield Assembly 1 comes with handle and latches 118403 Nut 3 8 13 118503 Lock washer 3 8 13 118511 Flat washer 3 8 13 118136 Bolt 3 8 x 1 1 2 13 5 133093 Capscrew SH M8 x 1 25 x 30mm 2 133092 Handle 1...

Page 31: ...sy 1 246449 Center Tightener Block 2 comes with 246415 Chain Assembly 24 Slat Holder 2 M28 246425 Conveyor Slat 24 M28 Model 28 M34 Model 246541 Chain Assembly 28 Slat Holder 2 M34 246411 Connector Rod 3 4 1 246412 Connector Plate 3 4 1 246410 Replacement Chain Slat Holder Plate 1 246413 Connector Link Assembly 1 weld to connector after installation FRONT CONVEYOR TIGHTENER COMPONENTS CHAIN ASSEMB...

Page 32: ...10mm 2 170444 Retaining Ring Int 150mm 2 170441 Retaining Ring Ext 110mm 1 170413 Retaining Ring INT 80 2 170413 Retaining Ring Int 80mm 1 118197 Bolt M8 x1 25 x25mm 10 170428 Gasket Hyd Motor 2H 1 170423 Retaining Ring External 50mm 1 170412 Retaining Ring Int 110mm 2 170443 Bearing Ball 100x150mm 2 170418 Bearing Ball 30x80mm 2 170416 Bearing Ball 60x110mm 2 170425 Bearing Ball 50x80mm 1 170414 ...

Page 33: ...Output Hub Assembly Complete 2 170484 Input Hub Assembly Complete 1 See Detail Below See Detail Below 170461 Spacer 1 170469 Spacer 1 170462 O Ring 2300 1 170463 Bolt M14 x 35 6 170464 Cover Output 1 170465 Gasket 1 170466 Oil Seal 95 120 12 DL 2 170467 Bearing 6315 2RS 1 170471 Bearing 33113 1 170470 Gear Crown 22 teeth 1 170485 Output Hub Assembly Complete 170468 Output Shaft 72mm 8 1 170453 Rin...

Page 34: ... RH Side 1 118508 Lock Washer 5 8 3 118508 Lock Washer 5 8 1 Top Bottom Top Bottom 118024 Bolt 5 8 x 1 1 2 3 118024 Bolt 5 8 x 1 1 2 1 118407 Nut 5 8 3 118407 Nut 5 8 1 WARNING When installing replacing complete beater assembly ensure bottom plate timing mark positions of both beater assemblies are opposite 180 to avoid paddle contact and damage ...

Page 35: ...EATER FRAME AND GEARBOX 246880 Frame Beater Deck 1 170447 Gearbox Assembly 1 118508 Lock Washer 5 8 4 118514 Flat Washer 5 8 4 118026 Bolt 5 8 x 2 4 118407 Nut 5 8 4 117483 Nut M14 16 117484 Lock Washer M14 16 118098 Bolt M14 x 50 P8 8 16 Note Models with a Serial Number from 1000 1009 require 2 thick spacers between Gearbox ends and deckframe 246684 Spacer Kit Part Breakdown on pg 29 117195 Housi...

Page 36: ...ly with the previous 5 1 8 bushing Rear Frame Beater Components 246279 Seal Wiper 2 117179 Bushing 1 WARNING When installing replacing complete beater assembly ensure bottom plate timing mark positions of both beater assemblies are opposite 180 to avoid paddle contact and damage 246625 Paddle Assembly Hammer Head 12 246782 Seal Wiper Dual Lip 2 117179 Bushing 1 NOTE It is recommended to replace al...

Page 37: ...y Line Shaft M28 Qty 1 M34 Qty 2 comes with 246509 Key 1 2 x 5 3 4 1 118087 Bolt 3 8 x 2 6 118417 Lock Nut 3 8 x 2 6 118256 Allen Setscrew 5 8 x 5 8 2 118405 Nut 1 2 4 118504 Lock Washer 1 2 4 118512 Flat Washer 1 2 4 246738 Bracket Bearing Holder 1 118009 Bolt 1 2 x 1 1 4 4 IMPORTANT When installing ensure tapered collar is locked onto shaft and not slipping IMPORTANT After nut is properly tighte...

Page 38: ...perly lubricated before first use and every 8hrs refer to maintenance section 160329 Cross Bearing Kit 1 160312 Cross Bearing Kit 1 160322 Cross Bearing Kit 1 160323 Double Yoke 1 160321 Yoke 1 3 4 x 20 Spline 1 160327 Overrunning Clutch S4 1 160328 Cut out Clutch 1 160326 Slider Outer 1 160324 Yoke Inboard S5 1 160331 Guard Kit Complete 1 160320 DRIVELINE SLIDER SHAFT Models produced before June ...

Page 39: ...Yoke IC 1 3 4 x 20 Spline 1 160313 Spring Pin 10 x 90 1 160313 Spring Pin 10 x 90 1 160315 Slider Outer 1 160316 Slider Inner 1 160314 Yoke Inboard S5 1 160317 Yoke Inboard S4 1 160310 DRIVELINE SLIDER SHAFT 160376 Cross Bearing Kit 1 160379 Yoke Inboard S5 1 160378 Spring Pin 1 160378 Spring Pin 1 160377 Yoke Inboard S5 1 160375 Overrunning Clutch 1 160380 Cut out Clutch 1 160384 Guard Kit Comple...

Page 40: ...780330 Hose Clamp Set 1 2 1 B 246512 Hose Shield M28 1 246580 Hose Shield Rear M34 1 246581 Hose Shield Front M34 1 Hydraulic Routing Hose Clamps Shields 246609 Hose Shield 2 118403 Nut 3 8 8 118503 Lock washer 3 8 8 118005 Bolt 3 8 x 1 8 IN PORT From Tractor CF PORT To Hyd Motor A A CF CF B B IN IN B PORT From CF PORT A PORT Back To Tractor 249127 Hose Shield Rear M34 1 249128 Hose Shield Front M...

Page 41: ... 3 4 5 6 7 8 10 11 9 141515 Connector 3 4 JIC m x ORB 4 1 141581 Quick Coupler m 3 4 ORB 4 Hydraulic Fittings Required 141518 90 Elbow 3 4 JIC m x 3 4 JIC f sw 2 141501 Tee 3 4 JIC m x m x m 2 141583 Adaptor 3 4 JIC f sw x 9 16 ORB 2 141613 45 Elbow 3 4 JIC m x 9 16 ORB 1 141560 90 Elbow 3 4 JIC m x 9 16 ORB 1 141541 90 Elbow 3 4 JIC m x 7 8 ORB 2 141617 90 Elbow 3 4 JIC m x 1 1 16 ORB 1 141618 Ad...

Page 42: ... 118405 Nut 1 2 2 118011 Bolt 1 2 x 1 1 2 2 118756 Bolt 1 4 x 1 1 4 4 246500 Light Bracket RH 1 246457 Lamp Dual RH 1 246458 Lamp Dual LH 1 246501 Light Bracket LH 1 118483 Lock Nut 1 4 4 118504 Lock Washer 1 2 2 LIGHT ROUTING COMPONENTS 246525 Wire Harness Lights 1 246527 Wire Harness Plug 1 246528 Clearance Lights Wiring Harness Kit 1 comes with 246526 Light Enhancing Module 1 mounts with 117499...

Page 43: ...ines with plastic tie straps Note Wrap hydraulic hoses in pairs with hose wrap 2 include electrical cable Note Attach spiral wrapped hoses to hose holder assembly with two hose ties 246514 Flow Control Valve Electrical Control Box Assembly 1 comes with 129076 Connector Weather Pack 2 Pin m 1 246522 Cable Connector Assembly Tractor 1 246517 Tube Heat shrink 1 2 x 4 2 129043 Crimp Butt Splice 16 GA ...

Page 44: ...plies rental machinery or loss of use No other warranty of any kind whatsoever express or implied is made with respect to this sale and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale This exclusion shall not apply in any jurisdiction where it is not perm...

Page 45: ...ad the Operator s Manual to operate lubricate maintain and store the equipment in accordance with all instructions and safety procedures Failure of the operator to read the operators manual is a misuse of this equipment It is the retail customer and or operators responsibility to inspect the product and to have any part s repaired or replaced when continued operation would cause damage or excessiv...

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