Dean Super Marathon Series Installation & Operation Manual Download Page 29

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Dean Industries, 14501 South Broadway, Gardenia, California 90248

TEL 1-310-323-5000

FAX (Parts) 1-310-327-3343

FAX (Tech Support) 1-318-219-7135

Price: $6.00

PRINTED IN THE UNITED STATES

SERVICE HOTLINE

1-800-551-8633

819-5649 08-98

Summary of Contents for Super Marathon Series

Page 1: ...Equipment Service Association recommends using CFESA Certified Technicians Price 6 00 24 Hour Service Hotline 1 800 551 8633 819 5649 08 98 Super Marathon Series Gas Fryers Installation Operation Man...

Page 2: ...THIS PRODUCT HAS BEEN CERTIFIED AS COMMERCIAL COOKING EQUIPMENT AND MUST BE INSTALLED BY PROFESSIONAL PERSONNEL AS SPECIFIED WE SUGGEST INSTALLATION MAINTENANCE AND REPAIRS SHOULD BE PERFORMED BY YOU...

Page 3: ...er contact your Maintenance Repair Center or call the factory The factory address and phone number are on the cover of this manual To speed up your order the following information is required Model Nu...

Page 4: ...y gas fired equipment 1 A manual gas shut off valve must be installed in the gas supply line ahead of the fryer s for safety and ease of future service 2 The Super Marathon gas fryers have millivolt c...

Page 5: ...l affect the gas combustion of the fryer c Do not store anything on shelving over or behind the fryer Exhaust temperatures can exceed 800 F 427 C and may damage or melt items stored over or behind the...

Page 6: ...ft jack to raise the fryer about a foot before installing the legs c Insert the threaded leg screw into leg support coupling d Turn the leg clockwise until the leg is hand tight against the leg suppor...

Page 7: ...re the fryers are installed must be level 3 4 LEVELING a Place a carpenter s spirit level across the top of the fryer and level the unit both front to back and side to side If it is not level the unit...

Page 8: ...inlet however the gas supply lines must be sized to accommodate all the gas fired equipment that may be connected to that gas supply Consult your contractor gas company supplier or other knowledgeable...

Page 9: ...uick Disconnect Devices for Use with Gas Fuel ANSI Z21 41 or Quick Disconnect for Use with Gas Fuel CANI 6 9 adequate means must be provided to limit the movement of the appliance without depending on...

Page 10: ...by qualified service personnel These are the responsibilities of the customer and or dealer and are not covered by Dean Industries warranty 1 The inlet pipe at the lower rear of the fryer brings incom...

Page 11: ...eration initial thermostat calibration and clean the vessel for initial food production a Fill the fryer vessel with hot or cold water to the oil level line scribed in the back of the tank b Set the o...

Page 12: ...LID BLOCK OF SHORTENING BY SETTING IT WHOLE ON TOP OF THE HEATING TUBES THIS IS UNSAFE INEFFICIENT AND DANGEROUS c When the fryer vessel is filled and the shortening melted place the crumb screen over...

Page 13: ...r cut into small pieces and tightly pack it below the heat tubes around the heat tubes and on top of the heat tubes leaving no air spaces around the heat tubes and being careful not to disturb the sen...

Page 14: ...the control knob on the combination gas valve OFF d Turn filter power switch OFF 4 6 SHUT DOWN When closing down for periods longer than overnight a Drain the frying compound and clean the vessel thor...

Page 15: ...FILTER WATER WILL DAMAGE THE FILTER PUMP f Refill with clear water set operating thermostat to 220 F 104 C and boil again Once boiling is completed turn operating thermostat OFF drain rinse and dry t...

Page 16: ...3 PILOT FAILS TO LIGHT Pilot fails to light 1 Check to see that gas lines are connected 2 Re light pilot When attempting to re light the pilot ensure combination gas valve manual knob is depressed fo...

Page 17: ...0 35 0 Overall Width 7 75 one vessel 15 0 two vessels 15 50 15 50 Overall Depth 29 25 29 25 29 25 Shipping Weight 115 lbs 180 lbs 180 lbs SM 60 SM 80 Frying Vessel Frying Area Oil Capacity 18 x 18 60...

Page 18: ...e Extractor ANSI UL 710 1990 ANSI NFPA 96 1991 Power Ventilators ANSI UL 705 1984 ANSI NFPA 96 1987 Filter Unit ANSI UL 900 1987 ANSI UL 586 1990 ANSI NFPA 96 1987 ANSI NFPA 96 1987 Fire Ext CO2 ANSI...

Page 19: ...return lines into the filter pan e If using solid shortening always make sure the return lines are clear before turning off the filter motor and hang any flexible lines up to drain Solid shortening w...

Page 20: ...tered oil by means of a flexible oil return hose which connects to the filter s quick disconnect The operator uses a wand connected to the end of the flexible oil return hose to direct filtered oil in...

Page 21: ...fryer vessel Set aside the drop in grid See Figure A 4 5 Stir the oil below the heat transfer tubes with an L shaped Teflon brush to loosen sediments 6 Open the fryer cabinet door 7 Open the fryer dra...

Page 22: ...peat the process starting at step 3 b 1 Complete the process with the following final steps 17 Close the hose connect valve or push yellow handle at the fryer Then open the oil return line by turning...

Page 23: ...to position Sprinkle 16oz of filter powder evenly across the surface of the filter paper Re install the crumb catcher if so equipped Then replace the filter pan cover h The unit is now ready for opera...

Page 24: ...handling Try blowing air through it Can you blow air through it Submerge hose into hot water over 120 F 49 C Keep both ends out of the water If water gets into the hose the water will cause severe spl...

Page 25: ...roubleshooting If pump provides suction check for blockages in the oil lines Start by following procedures on page A 10 If blockage is not in filter pan or line from filter pan to the pump continue wi...

Page 26: ...rs by latching the hold down ring Sprinkle 16oz of filter powder evenly across the surface of the filter paper Check the filter sump Sediment collects around the suction pipe in the filter bottom Remo...

Page 27: ...inue Pump motor is clogged or faulty Contact your local Factory Authorized Service Center Check filter circuit breaker Push the circuit breaker reset button Verify power cord is connected to the outle...

Page 28: ...blow through it The line is clear Reconnect hose to the pump inlet Does oil flow Conduct normal filter operations There may be a plug in the bottom of the filter pan Take filter pack apart then scrub...

Page 29: ...ies 14501 South Broadway Gardenia California 90248 TEL 1 310 323 5000 FAX Parts 1 310 327 3343 FAX Tech Support 1 318 219 7135 Price 6 00 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 81...

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