DDK HFC3000II Instruction Manual Download Page 49

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Chapter 4 Installation

PAGE 4-13

SELF CHECK: TORQUE TRANSDUCER AUTOMATIC CHECK SIGNAL

PIN No.: TB1-6

If this signal is “OFF” (or unconnected) when the START signal is input, the home-position voltage

level and the CAL voltage level of the torque transducer are automatically checked before the
fastening process.

If the automatic check of the transducer is not required, fastening without the self-check can be

performed by setting this signal to "ON" when the START signal is input.

WORK SELECT 0 ~ 4: Work Select Signals

PIN No.: TB1-7 ~ 11

WORK SELECT 5: Work Select Signals

PIN No.: TB3-9

A Work No. among 64 types can be selected by a combination of the signals WORK SELECT 0 ~

WORK SELECT 5.

WORK SELECT 5 signal can be used with Controller software version V1.301 or later.

WORK

SELECT 5

PIN No.:TB3-9

WORK

SELECT 4

PIN No.: TB1-11

WORK

SELECT 3

PIN No.: TB1-10

WORK

SELECT 2

PIN No.: TB1-9

WORK

SELECT 1

PIN No.: TB1-8

WORK

SELECT 0

PIN No.: TB1-7

WORK

No.

OFF(OPEN)

(Continued on next page)

S0140185-H

Summary of Contents for HFC3000II

Page 1: ...S0140185 H H Ha an nd dh he el ld d N Nu ut tr ru un nn ne er r H HF FC C3 30 00 00 0 I In ns st tr ru uc ct ti io on n M Ma an nu ua al l DDK Original instructions C Co ov ve er r S0140185 H...

Page 2: ...I DENTSU LTD 1 54 1 Shimoishihara Choufu city Tokyo 182 0034 Japan TEL 81 42 440 1465 FAX 81 42 440 1436 URL http www daiichi dentsu co jp E mail sales daiichi dentsu co jp 690 1 Ohmori Kani city Gifu...

Page 3: ...ety Precautions before using the equipment and understand and observe all instructions and recommendations included in this manual Read all instructions and recommendations included in this manual und...

Page 4: ...ty period 1 If the cause of a malfunction is a condition environment handling etc falling outside that which is indicated in the instruction manual 2 If a malfunction is due to a modification or repai...

Page 5: ...when the instruction is not observed Even instructions that are marked with may result in severe damage if they are not observed according to conditions Contents marked with the above symbols are very...

Page 6: ...Failure to observe this instruction may cause an electric shock or injury Turn OFF the power when conducting wiring operation and maintenance and inspection Failure to observe this instruction may ca...

Page 7: ...ing conditions Ambient temperature 5 C 55 C Avoid freezing Ambient humidity 90 RH or lower Avoid moisture Atmosphere Indoors Avoid direct sunlight No corrosive gases or flammable gases No oil mist dus...

Page 8: ...quipment Failure to observe this instruction may cause injury and malfunction Do not subject the equipment to excessive shock or impact Failure to observe this instruction may cause malfunction Provid...

Page 9: ...ting change that may cause instability of operation Failure to observe this instruction may cause an injury malfunction or fault Do not turn ON and OFF the equipment repeatedly Failure to observe this...

Page 10: ...added Notes on operation after fastening added Gyro Setup Enable corrected HFT 200M120 P1 tool added P6 58 P6 58 P6 59 75 Appendix 3 Nov 2018 S0140185 G 2 2 1 Delete Tool List 2 2 2 Added description...

Page 11: ...ale Current Value No Load Current Limit D No 521 Low Current Limit Low Current Warning D No 522 High Current Limit High Current Warning New Added D No 548 549 New Added D No 589 599 Changed descriptio...

Page 12: ...dition V1 309 compatible 4 5 2 Delete the description of BATCH SEQ END CF WARNING 4 5 4 2 Delete the description of BATCH SEQ END CF WARNING 6 9 1 2 Changed the description of SYS 035 1 9 1 1 2 Change...

Page 13: ...1 2 Controller Unit botton Panel 3 3 3 1 3 Bottom Panel SW1 Switch Settings 3 4 3 1 4 Bottom Panel SW2 Switch Settings 3 5 3 2 Tools 3 6 3 2 1 Angle Tool 3 6 3 2 2 Pistol Tool 3 7 Chapter 4 Installati...

Page 14: ...N Mode System Setting Mode 6 15 6 4 6 Indications in the RUN Mode Operation View 6 16 6 5 PROGRAM Mode 6 19 6 5 1 Changing Modes in the PROGRAM Mode 6 19 6 5 2 Indications in the PROGRAM Mode Set Valu...

Page 15: ...2 EtherNet IP 9 9 9 2 1 System Structure 9 9 9 2 2 Description of the hardware 9 10 9 2 3 I O signal specifications 9 11 9 2 4 Fieldbus Setup 9 11 9 3 CC Link 9 12 9 3 1 System Structure 9 12 9 3 2 D...

Page 16: ...ontents Chapter 10 Warranty and Servicing 10 1 Warranty 10 2 10 1 1 Warranty Period 10 2 10 1 2 Scope of Warranty 10 2 10 1 3 Maintenance 10 2 10 2 Servicing System 10 3 Appendix List of Tool Models S...

Page 17: ...Chapter 1 Outline PAGE 1 1 Chapter 1 Outline 1 S0140185 H...

Page 18: ...ive parts of the Unit and the tools Chapter 4 Installation Installation procedure Chapter 5 Power Activation and Operational Tests Items to be checked before power activation and procedures for operat...

Page 19: ...etc There is no need to worry about disappearance of the set values and other data Data Communication An RS 232C interface is incorporated to enable date communication with external devices A connecto...

Page 20: ...record data are initialized and the previous data are lost when the power is turned on subsequently The above data can be read with the User Console software Fastening Result Storage Feature List of H...

Page 21: ...Data Curve Data Storage Location Each Controller CF Card Storable Records 100 results Storage Format Torque Angle 540deg Torque Angle 180deg JUDGMENT ACCEPT REJECT ABNORMAL BYPASS STOP RESET STOP STAR...

Page 22: ...ect sunlight or a location where the ambient temperature falls outside the range of 0 C to 45 C A location where the relative humidity falls outside the range of 20 to 90 or a location where the tempe...

Page 23: ...Chapter 2 Specifications PAGE 2 1 Chapter 2 Specifications 2 S0140185 H...

Page 24: ...No more than 90 RH Avoid condensation Shipping Conditions Ambient temperature 5 C to 55 C Avoid freezing Ambient humidity No more than 50 RH Avoid condensation Packing method Tight seal Ambience Indoo...

Page 25: ...m unit 0 1 degree Angle internal control unit 0 1 degree Torque transducer accuracy 1 of full scale Torque transducer linearity 0 5 of full scale Fastening method Torque method Angle method Torque rat...

Page 26: ...ically checked before fastening This function is useful for checking the transducer for abnormality and checking the cable for breakage etc 3 Bypass Function When the BYPASS signal is input the BYPASS...

Page 27: ...fastening Use in combination with the reaction force receiver jig etc is recommended The number of fastenings steps is selectable among 1 step 2 steps and 3 steps 3 Differential Angle Check Method To...

Page 28: ...Chapter 2 Specifications PAGE 2 6 Memo S0140185 H...

Page 29: ...Chapter 3 Part Names PAGE 3 1 Chapter 3 Part Names 3 S0140185 H...

Page 30: ...ay mode TORQUE Lit up in the fastening torque result display mode 6 dight 7 segment LED Displays a set value fastening result or other data 3 dight 7 segment LED Displays the WORK No parameter 3 digit...

Page 31: ...rate section for signal details and precautions PAGE 4 6 Electric leakage breaker When an electric leakage occurs in the Unit cable or tool this breaker trip instantaneously to secure safety from the...

Page 32: ...this is set to ON although the fastening operation will be continued while the START signal is ON the fastening operation will stop when the START signal becomes OFF during the operation Continuous in...

Page 33: ...e below Contorller software version V 1 220 or later 3 OFF Disabled Used for in house adjustment 4 OFF Disabled Used for in house adjustment 5 OFF Disabled Used for in house adjustment 6 OFF the PLC I...

Page 34: ...verse rotation operation the operation is stopped The torque limit is caused when you loose the bolt already fastened over 5N m of default setting in the case of the reverse operation and it automatic...

Page 35: ...pped The torque limit is caused when you loose the bolt already fastened over 5N m of default setting in the case of the reverse operation and it automatically stops for safety This can be changed in...

Page 36: ...Chapter 3 Part Names PAGE 3 8 Memo S0140185 H...

Page 37: ...Chapter 4 Installation PAGE 4 1 Chapter 4 Installation 4 S0140185 H...

Page 38: ...as accessory to the Unit 4 3 PAGE 4 4 Connection of tool cable Connection between the Unit bottom TOOL and tool 4 4 PAGE 4 5 Connection of external control signal Connection is made only for the neces...

Page 39: ...tion plate thickness 9mm Weight 8 5 kg Mounting Precautions Do not install the unit at a location that is constantly vibrating Install the Unit at a location where the temperature humidity and other o...

Page 40: ...on PAGE 4 4 Mounting Conditions To enable safe removal of the Controller install upon securing intervals of 10mm or more Caution 100mm or more 10mm or more 10mm or more 250mm or more Upper Lower 250mm...

Page 41: ...on PAGE 4 5 4 3 Input Power Source Connection Connect the dedicated power cable to the connector at a lower portion of the bottom panel of the Unit A power cable is provided as standard Primary power...

Page 42: ...e Cable type FEB 1616 M Cable Length 15m max Maximum number of relay 1 Tool Cable Cable type C15 F7 M Cable Length 15m max Maximum number of relay 1 Tool Side Controller side Tool Side Controller Side...

Page 43: ...anufacturer SATO PARTS Rated applicable wire Solid wire 0 8mm AWG 20 stranded wire 0 5mm2 AWG 20 Range of useable wires Solid wire 0 4mm 1 2mm AWG 26 AWG 16 Stranded wire 0 2mm2 to 1 25mm2 AWG 24 AWG...

Page 44: ...to TB 3 9 1 8 WORK SELECT BIT 1 IN 8 NO 1 9 WORK SELECT BIT 2 IN 9 NO 1 10 WORK SELECT BIT 3 IN 10 NO 1 11 WORK SELECT BIT 4 IN 11 NO 1 12 BANK SELECT IN 12 NO Bank changing input Object TB2 1 6 TB3...

Page 45: ...ut status of TB 1 12 BANK SELECT Reference 4 5 2 Input Signal BANK SELECT 3 8 3 9 Unused IN 15 NO Not connected internally Controller software version V 1 300 or earlier WORK SELECT BIT 5 The WORK SEL...

Page 46: ...is also set to ON after the end of fastening 2 5 BUSY OUT 5 NO Set to ON while the Spindle is in the fastening operation 2 6 PROGRAM OUT 12 NO Set to ON when the Unit is in the PROGRAM mode 3 7 FASTEN...

Page 47: ...type connection example The I O hardware accommodates both positive and negative polarities and both NPN sink common type and PNP source common type connection may be used Unit I O circuit Input circ...

Page 48: ...the fastening operation will be stopped the fastening result data immediately prior to stopping will be held REVERSE TOOL REVERSING SIGNAL PIN No TB1 3 While this signal is input in the ON state the t...

Page 49: ...N OFF OPEN OFF OPEN ON OFF OPEN 3 OFF OPEN OFF OPEN OFF OPEN OFF OPEN ON ON 4 OFF OPEN OFF OPEN OFF OPEN ON OFF OPEN OFF OPEN 5 OFF OPEN OFF OPEN OFF OPEN ON OFF OPEN ON 6 OFF OPEN OFF OPEN OFF OPEN O...

Page 50: ...OPEN OFF OPEN 41 ON OFF OPEN ON OFF OPEN OFF OPEN ON 42 ON OFF OPEN ON OFF OPEN ON OFF OPEN 43 ON OFF OPEN ON OFF OPEN ON ON 44 ON OFF OPEN ON ON OFF OPEN OFF OPEN 45 ON OFF OPEN ON ON OFF OPEN ON 46...

Page 51: ...NAL PIN No TB1 12 The contents of the eight output signals are changed by switching ON OFF the BANK SELECT signal UNUSED PIN No TB3 6 Not connected internally ID SELECT ENABLE ID SELECT ENABLE SIGNAL...

Page 52: ...o TB2 2 OUT 2 The ON output is performed when normal exit is accomplished with the fastening results being within the judgment ranges ABNORMAL SYSTEM ERROR ABNORMAL EXIT PIN No TB2 3 OUT 3 The ON outp...

Page 53: ...ns OFF at RESET PROGRAM For details refer to PAGE4 5 5 MANREV signal timing chart This signal can be used with controller software version V1 007 or later BUZZER RELAY CONTACT 2 SIGNAL PIN No TB2 8 OU...

Page 54: ...Available PIN No TB3 7 OUT 6 The ON output is performed when fastening result data are present CF CARD FULL PIN No TB3 8 OUT 7 The ON output is the controller with CF card option meets one of the fol...

Page 55: ...OFF OPEN OFF OPEN ON OFF OPEN OFF OPEN OFF OPEN 9 OFF OPEN OFF OPEN ON OFF OPEN OFF OPEN ON 10 OFF OPEN OFF OPEN ON OFF OPEN ON OFF OPEN 11 OFF OPEN OFF OPEN ON OFF OPEN ON ON 12 OFF OPEN OFF OPEN ON...

Page 56: ...PEN OFF OPEN 41 ON OFF OPEN ON OFF OPEN OFF OPEN ON 42 ON OFF OPEN ON OFF OPEN ON OFF OPEN 43 ON OFF OPEN ON OFF OPEN ON ON 44 ON OFF OPEN ON ON OFF OPEN OFF OPEN 45 ON OFF OPEN ON ON OFF OPEN ON 46 O...

Page 57: ...l is continually input it may not be accepted The timing of RS232C data output varies depending on controller software version V1 304 or later The result data save completes the RS232C data communicat...

Page 58: ...Chapter 4 Installation PAGE 4 22 Basic control signals Controller software version V 1 303 or earlier MANREV signal timing chart Fastening S0140185 H...

Page 59: ...the state where the tool is stopped The ZERO voltage is not 0V within a range of 0 1V 0 1V Also even among tools of the same model the ZERO voltage differs according to each tool Example If the ZERO v...

Page 60: ...by the Unit is indicated at the upper indication part Adjust the torque voltage at the external monitoring device so that the same torque value is displayed The ZERO voltage in the no load state is no...

Page 61: ...gnal ground 6 NC Not used 7 RTS OUT Always ON output 8 NC Not used 9 NC Not used Be sure to clear the PLC receive buffer when the control power of the Unit is activated Output of garbage data due to t...

Page 62: ...No WORK No 30H 30H 30H 31H 30H 31H 30H 31H 20H 20H 30H 31H 20H 20H 0 0 0 1 0 1 0 1 0 1 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PEAK TORQUE JDG OCR FINAL ANGLE JDG OCR 31H 32H 2EH 33H 34H 20H 20H 20...

Page 63: ...56 57 58 59 60 RATE2 JDG OCR SIGN RATE3 JDG OCR 30H 2EH 31H 32H 33H 20H 20H 20H 31H 2EH 31H 32H 33H 48H 58H 20H 0 1 2 3 1 1 2 3 H X 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 1ST TIME JDG OCR 2ND...

Page 64: ...The following factory settings are set as the TCP IP settings of the Unit The settings at the PC side must thus be changed when first connecting to the PC IP address 192 168 11 10 factory setting Sub...

Page 65: ...Chapter 5 Power Activation and Operational Tests PAGE 5 1 Chapter 5 Power Activation and Operational Tests 5 S0140185 H...

Page 66: ...hange the wiring method 2 Check wiring for I O signals Connection with the external control equipment must be made at the terminal block on the rear panel of the controller 3 Use a dedicated cable for...

Page 67: ...mmended 1 minute after the power has been turned OFF and then turn ON the power The following problems may occur if there is no waiting time or if reactivation is performed in a short time An abnormal...

Page 68: ...d confirm that a value close to zero is indicated as the torque value on the controller Also confirm that NG LED red does not light up at this point 2 Check CAL Value Press the CAL switch on the contr...

Page 69: ...Chapter 6 Description of Operations PAGE 6 1 Chapter 6 Description of Operations 6 S0140185 H...

Page 70: ...lue falls outside the specified range the LED of the tool flahses alternately in orange red RST key switch This is used to reset the Contorller Unit When this is pressed during fastening the fastening...

Page 71: ...en the results of the fastening operations of the designated number of times cycle count are all OK Torque LED Green TORQUE This lights up when the DATA content is a torque value Angle LED Green ANGLE...

Page 72: ...to grip this switch until fastening is completed Reversing switch This switch is for switching between normal and reverse rotation operations When the reverse rotation mode is set the orange judgment...

Page 73: ...ly while the CAL button on the operation panel is being pressed If the result of CAL check is OK The LED flashes rapidly in orange green If the result of CAL check is NG The LED flashes rapidly in ora...

Page 74: ...the parameter No is indicated When an error occurs the abnormal state No is indicated in the operation view COUNT D No Indication Part In the real time mode fastening result mode and parameter system...

Page 75: ...he fastening operation are indicated in this mode The indication changes to the indication during the fastening operation from the start of fastening to the end of fastening The operation view is indi...

Page 76: ...lease refer to the List of Contents Indicated in the Real Time Mode regarding the respective data contents indicated at the DATA indication part when COUNT D No is changed When the CAL switch or the R...

Page 77: ...ue is indicated in real time A 6 Simplified I O Monitor When SW2 Pin No 6 at the bottom surface of the Unit is ON the indication will be as shown in the diagram below IO OFF external input output disa...

Page 78: ...ted Any other indication indicates an unconnected state the STOP mode is entered and operation is disabled 20 Angle Head Torque Variation Displays the current torque variation rate of the angle head a...

Page 79: ...pressing the or switch WORK COUNT D NO DATA Peak Torque Final Angle Rate 1 Peak torque upper part Final angle lower part Please refer to the List of Contents Indicated in the Real Time Mode on the nex...

Page 80: ...reject REJECT fastening NG fail accept ACCEPT fastening OK abn Stoppage due to ABNORMAL error occurrence signal stop Stoppage due to STOP emergency stop signal reset System cleared by RESET signal byp...

Page 81: ...5 Rate 3 increment torque torque from start of rate 3 to end of rate 3 N m 26 Rate 3 increment angle angle from start of rate 3 to end of rate 3 Deg 27 Peak current current high low limit warning indi...

Page 82: ...last data No of parameter No is indicated the value in the WORK indication part is incremented by 1 Also when the switch is pressed when the head data No of each parameter No is indicated the value i...

Page 83: ...d the content corresponding to No is indicated accordingly The value in the D No indication part can be skipped by 10 at a time by long pressing the or switch Please refer to the List of Parameters re...

Page 84: ...When the state of the system is changed due to occurrence of an error or setting of the STOP signal to OFF etc transition to the status indication is performed automatically and the contents indicated...

Page 85: ...lly after the fastening ends The following are indication examples during a fastening operation of parameter No 1 During initial speed operation During freerun speed operation During 1st speed operati...

Page 86: ...ange setting of the system parameter D No 034 System option 2 is Display Panel 0 the work number can changed by the switches WORK Work No 01 Work No 02 Work No 03 Work No 64 P 0 1 P 6 4 P 0 3 P 0 2 Th...

Page 87: ...is performed immediately after changing from the RUN mode to the PROGRAM mode Changing to the set value selection mode is performed by the and switches However in the Parameter Setting Mode and the Sy...

Page 88: ...nd is indicated in the COUNT D No indication part when the switch is pressed When the or switch is pressed the numerical value at the cursor position changes by 1 When the switch is pressed the cursor...

Page 89: ...rameter No is indicated the value in the WORK indication part is decremented by 1 Also the current cursor position can be moved by pressing the or switch and by long pressing the or switch the value i...

Page 90: ...hanged and changing to the set value selection mode is performed When the RESET switch is pressed in the Set Value Editing Mode changing to the set value selection mode is performed without changing t...

Page 91: ...the Unit When during a setting change the power is turned OFF in the PROGRAM mode the setting of the parameter returns to that before the change A portion of the system parameters are made available b...

Page 92: ...e DATA indication part changes to CHANGE YES press the SET switch within 2 seconds 6 Copying in parameter units is executed Batch Copying Example To copy the contents of parameter 1 into parameters 2...

Page 93: ...RAM mode make ErASE with SYS indicated in the WORK indication part and 021 indicated in the COUNT D No indication part be indicated and then press SET 2 Press the or switch to select SinGLE and then p...

Page 94: ...Low limit NG Final torque High limit NG Final torque Low limit NG Final angle Low limit NG DIFF angle High limit NG DIFF angle Low limit NG 1ST Time Low limit NG 2ND Time Low limit NG Rotating thread...

Page 95: ...astening fastening was performed while the tool was shaking greatly Screw tapping fault 3 Rate High Low Limit Judgment Low limit Rate1 NG Cause Screw thread fault tapping fault High limit Rate1 NG Cau...

Page 96: ...ead fault Detachment of socket High limit 2ND time NG Cause Elongation of bolt Cutting of bolt Detachment of socket 5 Rundown Revolutions High Limit Judgment Rundown Revolutions High Limit NG Cause Bo...

Page 97: ...ue that is no more than the high limit standard value Low limit standard value REJECT A value less than the low limit standard value Low limit standard value ACCEPT A value that is no less than the hi...

Page 98: ...rting torque is high The fastening operation is ended when during operation within D No 205 Torque Inhibit Angle the start torque inhibit high limit value is exceeded Also from the start of fastening...

Page 99: ...In regard to the 1st time the fastening operation is ended when the time at which the 1st torque or the 1st angle is detected falls short of the 1st time low limit Also with the 1st time and the 2nd t...

Page 100: ...nd end torque angle of the respective rates can be set freely without any relation to the order of the rates and the set values of the other rates Since there are notes on rate determination on the ne...

Page 101: ...surement of torque rate 1 is set 1E 2nd Rate Start Torque 114 Rate 2 Start Torque The torque value at the start point of measurement of torque rate 2 is set 18 CROS Torque 2nd Rate End Torque 3rd Rate...

Page 102: ...e of the fastening curve data and the value of the differential angle of the fastening result contain a measurement error of a maximum of 5deg 2 5deg If the rate 2 start torque cannot be detected duri...

Page 103: ...se Between 1 2 Steps and Reverse Between 2 3 Steps PLC I O input signal REVERSE Reversing switch operation less than V1 002 Disable 0 Without limit Enable 1 D No 110 Reverse Torque High Limit Without...

Page 104: ...able As the full scale current a value based on the motor used is set automatically in accordance with the model of the Unit Do not change this value if there is no special reason to do so Converted v...

Page 105: ...has already been performed for the number of revolutions set as the freerun revolutions during the initial time the speed is changed from the initial speed to the 1st speed 1 3 When the ramp down sta...

Page 106: ...utput 4 If the 2nd torque or the 2nd angle is detected before the standard torque or the standard angle the speed is changed from the 2nd speed to the 3rd speed Also the 2nd torque and the 2nd angle a...

Page 107: ...rameter No P 03 Parameter No P 02 Parameter No P 01 000 Fastening Method 001 Fastening Steps 002 Fastening Option 003 Judgment Item 1 004 Judgment Item 2 599 Unused Parameter No SYS System Parameters...

Page 108: ...192 168 016 Default Gateway lower 6 digits 11 1 017 MAC Address upper 6 digits 001F98 018 MAC Address lower 6 digits 001000 019 RTC Year Month Day 130725 July 25 2013 020 RTC Time 123456 12 34 56 021...

Page 109: ...e Version 203 Sequence Setting File Version 204 PLC Output Layout Setting File Version 205 Fieldbus Setting File Version 206 Fieldbus Message Setting File Version 207 RS232C Input Output Setting File...

Page 110: ...Stop Bit bit 404 RS232C 2 Word Length bit 405 Not use 406 Not use 407 Not use 408 Not use 409 ID Input Selection 410 Add STX ETX 411 External Input Select 412 Reference Data Start 413 Reference Data E...

Page 111: ...standard setting 1 000 When a gear is installed at the top of the tool the gear ratio with respect to the output shaft of the tool is set here Do not use a value other than 1 000 as long as an externa...

Page 112: ...ts up the parameters may become initialized SYS 017 MAC Address upper 6 digits SYS 018 MAC Address lower 6 digits Cannot be changed The MAC address is indicated SYS 019 RTC Year Month Day Setting rang...

Page 113: ...t bottom panel are indicated The ON OFF states of SW No 1 No 8 are indicated in 8 bit hexadecimal code in the part in which 00H is indicated in the drawing above SW setting examples Indication example...

Page 114: ...heck 0 Startup Time 1 Only the first cycle Set to 1 to perform the CAL check at the fastening start only in the first cycle Except when a judgment other than the one of the ACCEPT Spindle is made in t...

Page 115: ...put 1 Only Startup Change the condition to display the STOP status of the controller 0 While the PLC I O input signal STOP is ON 1 While the PLC I O input signal STOP is ON and the rising edge of the...

Page 116: ...ZERO voltage of the tool is indicated SYS 106 Tool Internal Gear Ratio 100 The value obtained by multiplying the gear ratio of the tool by 100 is indicated SYS 107 Tool Serial No upper 3 digits SYS 1...

Page 117: ...icated SYS 204 PLC Output Layout Setting File Version The version of the PLC output layout file set in the Unit is indicated SYS 205 Fieldbus Setting File Version The version of the fieldbus file set...

Page 118: ...ersion besides standard IO The ANYBUS CC version of the fieldbus port is indicated SYS 302 Unit Setting Fieldbus Information The type of fieldbus set in the Unit is indicated Fieldbus unset Fieldbus u...

Page 119: ...dicated Fieldbus Type System Parameter D No 304 0 1 2 3 4 CC Link 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps DeviceNet 125kbps 250kbps 500kbps SYS 305 Occupied Stations Setting range 1 4 CC Link The number...

Page 120: ...e Setting Byte Length Master Spindle PLC byte besides standard IO The message setting byte length for MASTER Spindle PLC of the fieldbus set in the Unit is indicated SYS 312 IP Address upper 6 digits...

Page 121: ...indicated SYS 405 Not use SYS 406 Not use SYS 407 Not use SYS 408 Not use SYS 409 ID Input Selection The selected ID input method is indicated Fieldbus RS232C 2 SYS 410 Add STX ETX When ID Data input...

Page 122: ...Number standard setting 1024 Setting range 1024 65535 The Port Number of the touch panel connected in the Unit is indicated SYS 504 Touch Panel Number of Retries standard setting 0 Setting range 0 9...

Page 123: ...amp Down Start Torque 105 1st Torque 107 Snug Torque 108 Snug Torque High Limit 109 2nd Torque 110 Reverse Torque High Limit 111 Torque Inhibit Limit 112 Rate 1 Start Torque 113 Rate 1 End Torque 114...

Page 124: ...Time Speed rpm 400 Initial Speed 401 Freerun Speed 402 1st Speed 403 2nd Speed 404 3rd Speed 405 Reverse 1 Speed 406 Reverse Speed between 1 2 Step 407 Reverse Speed between 2 3 Step 408 Ramp Up Time...

Page 125: ...ime ms 554 Pulse Fastening Operation Time ms 555 Pulse Fastening Operation Angle deg 556 Pulse Fastening Ramp Up Time ms Gyro 560 CW Swing Stop Angle deg 561 CW Swing Pause Angle deg 562 CW Swing Paus...

Page 126: ...ation reverse rotation at D No 405 Reverse 1 Speed is executed for D No 505 Reverse Revolutions before Fastening 1 Fastening Direction CCW This is a special fastening option for performing a screw loo...

Page 127: ...k Only the change 0 1 is enabled Whether or not the final angle at the end of the fastening operation is within the high and low limit ranges is judged The starting point of angle measurement is D No...

Page 128: ...is within the high and low limit ranges is judged 1 Differential Angle Check Whether or not the differential angle calculated from the rate 2 from D No 114 Rate 2 Start Torque to D No 115 Rate 2 End T...

Page 129: ...backlash occurs in the gear part or socket etc rotation is performed within ranges that include the backlash It can also be monitored by the fastening result mode D No 16 Servo Lock Flag of the indic...

Page 130: ...f fastening is started with the tool in operation the angle measurement becomes unstable and the safety stop function does not work normally 1 Angle Head Torque Variation Monitor With an angle head to...

Page 131: ...as the sample number of the fastening results data When the calibration torque is changed confirm that other torque related parameters are lower than the changed calibration torque The other torque r...

Page 132: ...Torque D No 107 Snug Torque N m Setting range 0 D No 100 Calibration Torque 1 0 This is the start torque for angle measurement this is the start point of angle measurement If D No 000 Fastening Metho...

Page 133: ...tion at the start of fastening The torque inhibition is executed from the start of fastening until D No 205 Torque Inhibit Angle is reached If the starting torque inhibit high limit is exceeded during...

Page 134: ...006 After Fastening Operation Torque Recovery is used If D No 000 Fastening Method is the Angle Method set the low and high and limit values of the fastening torque at the point at which the standard...

Page 135: ...que or the 2nd angle is detected during operation at D No 402 2nd Speed switching to D No 403 3rd Speed is performed The 2nd angle is also the point of synchronization in the 2nd step in 3 step fasten...

Page 136: ...of Operations PAGE 6 68 D No 208 Option deg Setting range 0 9999 9 Not used D No 209 Correction Angle deg Setting range 99 9 99 9 Please be sure to use with 0 D No 211 Option deg Setting range 0 1 10...

Page 137: ...orque rate of tool maximum torque rate of tool The high limit value of the slope of torque vs angle between the two points of D No 114 Rate 2 Start Torque D No 115 Rate 2 End Torque is set A judgment...

Page 138: ...ent is made D No 314 2nd Time High Limit sec Setting range 0 0 999 9 The value of the high limit of time until D No 103 Standard Torque or D No 202 Standard Angle is attained from the attainment of D...

Page 139: ...e operations at D No 401 Freerun Speed and D No 403 2nd Speed is set Rotation at the 1st speed is performed from the detection of D No 104 Ramp Down Start Torque to the detection of D No 105 1st Torqu...

Page 140: ...mum tool rotation speed to maximum tool rotation speed The speed during reverse operation is set This is the speed used in D No 006 Fastening Interrupt Operation Reverse Between 1 2 Steps ON D No 407...

Page 141: ...ndown Revolution Low Limit rev D No 504 Rundown Revolution High Limit rev Setting range 0 99 9 The low and high limit values of the number of revolutions from the start of fastening to the end of fast...

Page 142: ...Between Steps Restart Time msec Initial value 15 Setting range 0 200 The time until rotation is started again after the fastening has been stopped temporarily as a pause between steps is set When the...

Page 143: ...is is the reverse ramp up time used in D No 006 Fastening Interrupt Operation Reverse Between 2 3 Steps ON D No 547 CCW Wait Time Between Steps msec Setting range 0 500 Standard setting 200 This is th...

Page 144: ...Operation refastening is performed for the number of times defined by the recovery pulsing count D No 550 after fastening to the standard torque D No 103 Operation speed Recovery pulsing speed D No 5...

Page 145: ...ime is increased the fastening time is increased correspondingly D No 554 Pulse Fastening Operation Time msec Initial value 30 Setting range 0 200 Time required to restart the rotating until the next...

Page 146: ...tting values are enabled as the safety stop function even if the gyro function is disabled Please ON the start switch in the always state that the tool is still If fastening is started with the tool i...

Page 147: ...t amount of time to relax the stop shock D No 563 CW Swing Motor Resume Dwell Time msec Initial value 15 D No 573 CCW Swing Motor Resume Dwell Time msec Initial value 15 Setting range 0 200 The time u...

Page 148: ...a continuous data except when freerun occurs For continuous sequence the waveform data for each stage except for at the end of fastening cannot be read or saved via the HFC3000 user console Only the...

Page 149: ...tart lever returns If 0 is set as the parameter No for the stages 2 8 the one prior stage becomes the sequence end position and the judgment of the stage at which fastening was performed last is outpu...

Page 150: ...rformed and judgment is made the intermission time is ignored 4 584 00 00 00 The continuous sequence is ended 5 585 00 00 00 6 586 00 00 00 7 587 00 00 00 8 588 00 00 00 Parameter No Operation 1 Faste...

Page 151: ...Chapter 7 Troubleshooting PAGE 7 1 Chapter 7 Troubleshooting 7 S0140185 H...

Page 152: ...ub code is indicated in the COUNT D No part of the indicator Abnormal State No PAR No Indication Abnormal Type A 01 Torque Transducer Error A 02 Unused A 03 TOOL ID Error A 04 System Memory Error A 05...

Page 153: ...age or malfunction of the tool cable or the tool may have occurred 8 Replace the tool If the socket is locked and generating torque when A 01 03 ZERO Check Error occurred perform reverse operation to...

Page 154: ...king or malfunction of the tool cable or the tool may have occurred A 03 03 Tool Not Connected The tool is not connected 1 Inspect the tool cable 2 Breaking or malfunction of the tool cable or the too...

Page 155: ...Write Error An error occurred during writing data to be stored in the SDRAM A 04 05 Stored Data Read Error An error occurred during reading data stored in the SDRAM A 04 06 RTC Write Error Writing of...

Page 156: ...rms to the specified range 3 Turn the control power OFF and then turn ON the power again after waiting for at least 5 minutes A 08 02 Watchdog Timer Error Failed to communicate with the controller Bre...

Page 157: ...or malfunction of the tool cable or the tool may have occurred A 08 12 System Error An error has occurred in the Unit Breaking or malfunction of the Unit may have occurred A 08 14 Motor Parameter Err...

Page 158: ...ease increase the value of D No 110 A 09 09 Spindle Number Set Value Error The Spindle No of the controller is not set to 01 After the power to the controller to OFF Rotary bottom of AXIS ADRESS Pleas...

Page 159: ...ndicator as shown in the drawing above with the numeral indicated at being the parameter No of the last parameter used for operation the parameter No will not be renewed unless a fastening operation i...

Page 160: ...rk connection enabled in the PC to be used for Ethernet communication Set up the PC to enable network connection or prepare another PC Confirm by command prompt functions The PC s Ethernet setting can...

Page 161: ...the Enter key The current PC settings are displayed If the displayed settings are not correct set the PC s setting again Procedure 4 If a normal response is made as in the screen above and yet connect...

Page 162: ...he Work No indication part and 019 or 20 RTC Year Month Day Time be indicated at the COUNT D No indication part and then press the SET switch 3 After transition to the set value editing mode operate t...

Page 163: ...Chapter 8 Options PAGE 8 1 Chapter 8 Options 8 S0140185 H...

Page 164: ...ox 7 0 million sets Precautions Concerning CF Card Usage When inserting extracting a CF card the power of the Unit is must be performed in the state of OFF always Be careful as the data stored in a CF...

Page 165: ...CF ACCESS LED Off Competed save data Green Saving data Formatting in progress Orange 1 The storable capacity of the CF card falls to less than 200MB Capacity is 1 to 10 before Controller software ver...

Page 166: ...o that a card cannot be inserted in the opposite orientation a malfunction of the Unit or the card may occur if the card is pressed in forcibly 2 Data storage is executed after the fastening operation...

Page 167: ...n Manual concerning the display of the curve Fastening Results The fastening results are stored in the RESULT folder which is generated automatically Inside the RESULT folder folders each with a name...

Page 168: ...d inside CURVE The contents of index txt are erased each time a folder is generated automatically Do not modify the contents of the index txt file The curve files will not be stored correctly At the e...

Page 169: ...capacity of the CF card falls to less than 200MB it becomes as follows Capacity is 1 or less before Controller Software Version V1 209 The CF ACCESS LED becomes lit up in orange The I O output signal...

Page 170: ...Long press the PROGRAM switch on the Unit Front Panel Set the PLC I O input signal BYPASS to ON to put the Unit in the BYPASS mode and then press the SET switch Procedure 4 Press the or switches to s...

Page 171: ...to RS232C 2 The factory settings of the RS232C 2 ports are as shown below The respective set values can be confirmed with D No 401 404 of the System Setting Mode PAR No indication part SYS The settin...

Page 172: ...x3A 0x3C 0x3E 0x3F 0x5C 0x7C In the case of using other than above There is a possibility that a display is garbled The number of maximum memorizing Up to 32 letters 32 Byte when a value beyond 32 let...

Page 173: ...nd data can be re input by finalizing the input data when the ETX signal is received As the output ID data the data excluding the STX ETX is stored ID Data Output Timing A in the figure requires an in...

Page 174: ...Select by User Console With Select by Input ID a maximum of 5 ASCII characters can be set for each work No If the ID data is not input or the ID data and the selected setting do not match due to clea...

Page 175: ...Chapter 9 External Interface PAGE 9 1 Chapter 9 External Interface 9 S0140185 H...

Page 176: ...tting this signal to ON V1 309 8 IN No 02 0 Unused NO Always off 9 1 Unused NO Always off 10 2 Unused NO Always off 11 3 Unused NO Always off 12 4 Work Select Bit0 NO Select the Parameter No 1 64 at W...

Page 177: ...10 2 Unused NO Always off 11 3 Unused NO Always off 12 4 Unused NO Always off 13 5 Unused NO Always off 14 6 Unused NO Always off 15 7 Unused NO Always off IN No 04 0 IN No 07 0 Unused NO Always off...

Page 178: ...it2 NO 15 7 Work OUTPUT Bit3 NO OUT No 02 0 OUT No 03 0 REJECT NO Outputs when fastening result NG 1 1 ACCEPT NO Outputs when fastening result OK 2 2 ABNORMAL NO Outputs when system abnormality occurs...

Page 179: ...7 Unused NO Please be always OFF OUT No 04 0 OUT No 07 0 CF WARNING NO Output when the CF card remaining capacity is less than 200 MB on the controller with the CF card option Controller software ver...

Page 180: ...20H 30H 2EH 31H 32H 33H 20H 20H 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 SIGN RATE 2 JDG OCR SIGN RATE 3 JDG OCR 20H 30H 2EH 31H 32H 33H 20H 20H 20H 30H 2EH 31H 32H 33H 20H 20H BANK ON TOP 95...

Page 181: ...0H OFF 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 ON 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 RATE3 INC TOEQUE RATE3 INC ANGLE RUNDOWN REVO 20H 20H 30H 2EH 30H 20H 20H 20H...

Page 182: ...ferent Awarning window is displayed Bus Type Select The type of bus is selected from the list Also when Upload is executed the bus type is judged and reflected in the selection part Configuration File...

Page 183: ...to conformance with the open field network EtherNet IP System connections with EtherNet IP devices master slave of other manufacturers are enabled Also remote I O communication and message communicat...

Page 184: ...allation CD for the HFC3000II Manual Please refer to the instruction manual for the EtherNet IP configuration software concerning the appropriate method for using the EDS file Module Pin Configuration...

Page 185: ...ommunication not established Although online connection is not established Red Lit up Error Acritical error has occurred Redundant IP address Flash Connection timeout Aconnection timeout has occurred...

Page 186: ...2 00 System connections with a CC Link Ver 2 0 master station Ver 1 10 2 00 remote device stations and Ver 1 10 remote I O stations are enabled Also I O communication and message communication can be...

Page 187: ...Chapter 9 External Interface PAGE 9 13 9 3 2 Description of the hardware RUN LED ERR LED CC Link Connector S0140185 H...

Page 188: ...l power being OFF Also the module LEDs indicate the states of the nodes of the HFC3000 CC Link System and the network state List of LED Indications LED Color State Details A RUN LED OFF Off Offline Po...

Page 189: ...s RWr 2 7 words 15 words 23 words 31 words Area per Station 4 Times Setting Type 1 Station Occupied 2 Stations Occupied 3 Stations Occupied 4 Stations Occupied Number of Occupied Points Number of Avai...

Page 190: ...ded Cyclic Setting 8 times CC Link V2 1 time CC Link V1 Message Block Bytes is fixed at 176 bytes Station Setting range 1 64 Speed Setting range 156kbps 625kbps 2 5Mbps 5Mbps 10Mbps CC Link Version Se...

Page 191: ...onnected Remote Device stations 3 Set the refresh device Remote Input X100 Output Y100 at Remote Output RX RY 4 Set the refresh device Remote Register read D1000 at Remote Register RWr 5 Set the refre...

Page 192: ...h Reserved RY n mh 0h Reserved RX n mh 1h Reserved RY n mh 1h Reserved RX n mh 2h Reserved RY n mh 2h Reserved RX n mh 3h Reserved RY n mh 3h Reserved RX n mh 4h Reserved RY n mh 4h Reserved RX n mh 5...

Page 193: ...sage output to AFC3000 Controllers D4000 D4072 D4144 Fastening result message from AFC3000 controllers D1000 D1072 D1144 CC Link Request address X478 X7F8 XB78 CC Link Enable address Y478 Y7F8 YB78 In...

Page 194: ...conformance to the open field network PROFIBUS DP V1 system connections with PROFIBUS DP V1 devices master slave of other manufacturers are enabled Also cyclic I O communication and acyclic message co...

Page 195: ...the HFC3000II Manual Module Pin Configuration No Signal Description 1 Connection prohibited 2 Connection prohibited 3 RxD TxD P Data sending receiving B line P side 4 CNTR P RTS 5 DGND Communication p...

Page 196: ...ring data Red Flash 1 Parameter error There is an error in the parameter setting Flash 2 Configuration error An error has occurred in the Profibus configuration setting B Status LED OFF Off Power OFF...

Page 197: ...ss the I O settings and the message settings can be changed Default the settings are set to the factory settings NodeAddress 3 Setting I O PLC to Contorller 8bytes 64bits Setting I O Contorller to PLC...

Page 198: ...nformance to the open field network Device Net System connections with Device Net devices master slave of other manufacturers are enabled Also remote I O communication and Explicit message communicati...

Page 199: ...l file exists for each device The EDS file is necessary for using the Device Net configuration software to connect the MFC DN and the PLC The EDS file is included in the installation CD for the HFC300...

Page 200: ...OFF List of LED Indications The module LEDs indicate the states of the nodes of the HFC3000 Device Net System and the network state LED Color State Details A Network Status LED OFF Off Offline Offline...

Page 201: ...nd the message settings can be changed Default the settings are set to the factory settings NodeAddress 0 Speed 500k bps Setting I O PLC to Contorller 8bytes 64bits Setting I O Contorller to PLC 16byt...

Page 202: ...to the open field network PROFINET IO System connections with PROFINET IO devices master slave of other manufacturers are enabled Also remote I O communication and cyclic RECODE DATA communication ca...

Page 203: ...FC3000 Manual Please refer to the instruction manual for the PROFINET IO configuration software concerning the appropriate method for using the GSDML file Module Pin Configuration No Signal Descriptio...

Page 204: ...nline connection is unestablished Red Lit up Error A critical error has occurred Redundant IP address Flash Connection timeout Aconnection timeout has occurred once or more B Module Status LED Off Off...

Page 205: ...Message Bytes Settings Contorller to PLC 200bytes Message Block Bytes is fixed at 250 bytes Network Settings IPAddress 0 0 0 0 255 255 255 255 Subnet Mask 0 0 0 0 255 255 255 255 Default Gateway 0 0 0...

Page 206: ...Chapter 9 External Interface PAGE 9 32 Memo S0140185 H...

Page 207: ...Chapter 10 Warranty and Servicing PAGE 10 1 Chapter 10 Warranty and Servicing 10 S0140185 H...

Page 208: ...unction is dropping after purchase or delivery to the designated place or damage due to transport 7 If the cause of a malfunction is entry of water oil piece of metal or other foreign matter This scop...

Page 209: ...dance with these laws must be acquired from the Ministry of Economy Trade and Industry and the license must be submitted to customs Please be sure to contact us if this equipment is to be exported GLO...

Page 210: ...Chapter 10 Warranty and Servicing PAGE 10 4 Memo S0140185 H...

Page 211: ...Appendix List of Tool Models Appendix 1 Appendix List of Tool Models Appendix S0140185 H...

Page 212: ...S 40 00 694 1 99 999 HFC B016 HFC B024A 11 HFT 040M80 T 40 00 694 1 99 999 HFC B016 HFC B024A 27 HFT 015M50 P1 15 00 1190 1 99 999 HFC B016 HFC B024A 30 HFT 035M80 P1 35 00 778 1 99 999 HFC B016 HFC...

Page 213: ...99 HFC B024A 36 HFT 130M120 A 130 0 316 1 999 99 HFC B024A 37 HFT 200M120 A 200 0 206 1 999 99 HFC B024A 38 HFT 300M120 A 300 0 144 1 999 99 HFC B024A 41 HFT 055M120 S 55 0 861 1 999 99 HFC B024A 42...

Page 214: ...Appendix List of Tool Models Appendix 4 Memo S0140185 H...

Page 215: ...Memo S0140185 H...

Page 216: ...4 62 5865 FAX 81 574 62 3523 Sales DAI ICHI DENTSU LTD Head Office Sales Group TEL 81 42 440 1465 FAX 81 42 440 1436 Kani Sales Group TEL 81 574 62 5865 FAX 81 574 62 3523 DAI ICHI DENTSU LTD 1 54 1 S...

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