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INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pumps

428 01 1703 01

7

Specifications subject to change without notice.

Compressor Crankcase Heater

When equipped with a crankcase heater and outdoor

ambient is below 40

F (4.4

°

C), furnish power to heater a

minimum of 24 hr before starting unit. To furnish power to

heater only, set thermostat to OFF and close electrical

disconnect to outdoor unit.
A crankcase heater is required if refrigerant tubing is longer

than 80 ft. (24.38 m).  Refer to the Long Line Applications

Guideline.

Install Electrical Accessories

Refer to the individual instructions packaged with kits or

accessories when installing.

Check OAT Thermistor and OCT Thermistor

Attachments

Outdoor Air Temperature (OAT) Thermistor is factory installed

by inserting the nibs on either sides of the thermistor body

through a keyhole in the bottom shelf of the control box and

locking it in place by turning it 90 degrees, such that the

spherical end of a nib faces the front of the control box.
Check to make sure the OAT is locked in place.  See Fig.8.

Figure 8

Outdoor Air Thermistor (OAT) Attachment

DX+ DX- C

OAT Thermistor must be locked
in place with spherical nib end facing
towards the front of the control box.

The Outdoor Coil Temperature (OCT) Thermistor is factory

installed on the 3/8” diameter stub tube located on the coil

assembly. Check to make sure that it is securely attached

with the clip as shown in Fig. 9.

Figure 9

Outdoor Coil Thermistor (OCT) Attachment

OCT Thermistor 

must be secured

tight on stub tube.

Airflow Setup with Observer Communicating

Furnace or Fan Coil

When using an Observer Communicating Wall Control and

communicating indoor equipment, airflow is automatically

selected based on equipment size. See Observer Wall

Control Installation Instructions and indoor specification sheet

for available adjustments.

Airflow Setup with Non-Communicating

Furnace or Fan Coil

Two

stage compressor operation requires two different

indoor airflow settings for proper operation. This outdoor unit

is designed for use only with an indoor blower that can be

configured for separate low

stage and high

stage airflow

(CFM) levels. Refer to Product Specifications Sheets for

recommended low

stage and high

stage indoor airflow

values.

Refer to indoor unit Installation Instructions to set the indoor

blower for the proper low

stage and high

stage airflow

values.

NOTE: Optimal comfort, efficiency, and reliability will only be

achieved when the indoor airflow is properly set for both

low

stage and high

stage operation.

START

UP

CAUTION

!

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this caution may result in minor personal

injury, equipment damage or improper operation.
To prevent compressor damage or personal injury,

observe the following:

 

Do not overcharge system with refrigerant.

 

Do not operate unit in a vacuum or at negative

pressure.

 

Do not disable low pressure switch in scroll compressor

applications.

 

Dome temperatures may be hot.

CAUTION

!

PERSONAL INJURY HAZARD

Failure to follow this caution may result in personal injury.
Wear safety glasses, protective clothing, and gloves

when handling refrigerant and observe the following:

 

Front seating service valves are equipped with

Schrader valves.

CAUTION

!

ENVIRONMENTAL HAZARD

Failure to follow this caution may result in environmental

damage.
Federal regulations require that you do not vent refrigerant

to the atmosphere. Recover during system repair or final 

unit disposal.

Follow these steps to properly start up the

system:

1. After system is evacuated, fully open liquid and vapor

service valves.

2. Unit is shipped with valve stem(s) front seated (closed)

and caps installed. 

Summary of Contents for CCH6

Page 1: ...hanced installation reliability or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manu...

Page 2: ...d refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube...

Page 3: ...ctions from kit for installation CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent damage to the unit ensure that it is located...

Page 4: ...ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 2...

Page 5: ...E HAZARD Failure to follow this caution may result in equipment damage or improper operation Service valves must be wrapped in a heat sinking material such as a wet cloth while brazing CAUTION UNIT DA...

Page 6: ...d Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING ELECTRICAL SHOCK HAZARD Failure to fol...

Page 7: ...ment size See Observer Wall Control Installation Instructions and indoor specification sheet for available adjustments Airflow Setup with Non Communicating Furnace or Fan Coil Two stage compressor ope...

Page 8: ...age 1 Heat Stage 3 Heat Cool Stage 2 Fan 24 VAC Hot Dehumidify 24 VAC Comm Humidify RVS Heating Outdoor G O R W1 Y Y2 C Y1 W2 H O Y1 Y2 C W1 Two Stage Heat Pump Remove J2 Jumper For Heat Staging s s H...

Page 9: ...age of cooling Y1 and O are powered on and with second stage of cooling Y1 Y2 and O are on For these systems with first stage of heating Y1 is on and for second stage of heating Y1 and Y2 are on When...

Page 10: ...There is no delay between staging from low to high and from high to low capacity The compressor will change from low to high and from high to low capacity on the fly to meet the demand DEFROST This c...

Page 11: ...th Accessory Liquid Solenoid Using a Non Communicating Thermostat The liquid solenoid is connected to the Y1 and C terminal connections The liquid solenoid closes in the compressor off mode to prevent...

Page 12: ...te fault code Compressor Thermal Cutout If the control senses the compressor voltage after start up and is then absent for 10 consecutive seconds while cooling demand exists the thermal protector is o...

Page 13: ...ure If the outdoor ambient or coil thermistor should fail the control will flash the appropriate fault code see Table 6 IMPORTANT Outdoor air thermistor and coil thermistor are factory mounted in the...

Page 14: ...INSTALLATION INSTRUCTIONS R 410A Split System Heat Pumps 14 428 01 1703 01 Specifications subject to change without notice Figure 14 Two Stage Control Board...

Page 15: ...ault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check w...

Page 16: ...10A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig...

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