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INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pumps

428 01 1703 01

15

Specifications subject to change without notice.

Table 6 

 Status Codes

OPERATION

FAULT

AMBER LED

FLASH CODE

Possible Cause and Action

Standby – no call for unit operation

None

On solid, no flash

Normal operation

Low Stage Cool/Heat Operation

None

1, pause

Normal operation

High Stage Cool/Heat Operation

None

2, Pause

Normal operation

Brown out protection is Disabled

None

5, pause

User mode selection, see instructions for more detail

Brown out protection is Active

None

6, Pause

User mode selection, see instructions for more detail

System Communications

Failure

16

Communication with Observer Wall Control lost. Check wiring to

Observer Wall Control, indoor and outdoor units

Invalid Model Plug

25

Control does not detect a model plug or detects and invalid model

plug. Unit will not operate without correct model plug.

High Pressure

Switch Open

31*

High pressure switch trip. Check refrigerant charge, outdoor fan

operation and coils for airflow restrictions.

Low Pressure

Switch or Discharge Temp

Switch Open

32*

Low pressure switch or discharge temperature switch trip. Check

refrigerant charge and  indoor air flow

Control Fault

45

Outdoor unit control board has failed.  Control board needs to be

replaced.

Brown Out

(230 v)

46

Line Voltage <187v for at least 4 seconds. Compressor and fan

operation not allowed until voltage > 190v. Verify line voltage.

No 230v at Unit

47

There is not 230v at the contactor when indoor unit is powered and

cooling/heating demand exists. Verify the disconnect is closed and

230v wiring is connected to the unit.

Outdoor Air Temp Sensor

Fault

53

Outdoor air sensor not reading or out of range. Ohm out sensor and

check wiring

Outdoor Coil Sensor Fault

55

Coil sensor not reading or out of range. Ohm out sensor and check

wiring

Thermistors out

of range

56

Improper relationship between coil sensor and outdoor air sensor.

Ohm out sensors and check wiring.

Low Stage

Thermal Cutout

71*

Compressor operation detected then disappears while low stage

demand exists. Possible causes are internal compressor overload trip

or start relay and capacitor held in circuit too long (if installed)

High Stage

Thermal Cutout

72*

Compressor operation detected then disappears while high stage

demand exists. Possible causes are internal compressor overload trip

or start relay and capacitor held in circuit too long (if installed)

 Contactor Shorted

73

Compressor voltage sensed when no demand for compressor

operation exists. Contactor may be stuck closed or there is a wiring

error.

No 230V at

Compressor

74

Compressor voltage not sensed when compressor should be starting.

Disconnect may be open or contactor may be stuck open or there is a

wiring error.

Low Stage Thermal

Lockout

82

Thermal cutout occurs in three consecutive low/high cycles. Low stage

locked at for 4 hours or until 24v power recycled.

High Stage Thermal

Lockout

82

Thermal cutout occurs in three consecutive low/high cycles. High

stage locked out for 4 hours or until 24v power recycled.

Low Pressure Lockout

83

Low pressure switch trip has occurred during 3 consecutive cycles.

Unit operation locked out for 4 hours or until 24v power recycled.

High Pressure

Lockout

84

High pressure switch trip has occurred during 3 consecutive cycles.

Unit operation locked out for 4 hours or until 24v power recycled.

*Sequence: Compressor contactor is de

energized and outdoor fan is energized for up to 15 minutes. If demand still exists, control will energize compressor.

Figure 15

Resistance vs Temperature Chart

0

10

20

30

40

50

60

70

80

90

(-17.77)

20 

(-6.67)

40 

(4.44)

60 

(15.56)

80 

(26.67)

100 

(37.78)

120 

(48.89)

TEMPERATURE °F (°C)

RESISTANCE (KOHMS)

THERMISTOR CURVE

Summary of Contents for CCH6

Page 1: ...hanced installation reliability or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manu...

Page 2: ...d refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube...

Page 3: ...ctions from kit for installation CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent damage to the unit ensure that it is located...

Page 4: ...ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 2...

Page 5: ...E HAZARD Failure to follow this caution may result in equipment damage or improper operation Service valves must be wrapped in a heat sinking material such as a wet cloth while brazing CAUTION UNIT DA...

Page 6: ...d Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING ELECTRICAL SHOCK HAZARD Failure to fol...

Page 7: ...ment size See Observer Wall Control Installation Instructions and indoor specification sheet for available adjustments Airflow Setup with Non Communicating Furnace or Fan Coil Two stage compressor ope...

Page 8: ...age 1 Heat Stage 3 Heat Cool Stage 2 Fan 24 VAC Hot Dehumidify 24 VAC Comm Humidify RVS Heating Outdoor G O R W1 Y Y2 C Y1 W2 H O Y1 Y2 C W1 Two Stage Heat Pump Remove J2 Jumper For Heat Staging s s H...

Page 9: ...age of cooling Y1 and O are powered on and with second stage of cooling Y1 Y2 and O are on For these systems with first stage of heating Y1 is on and for second stage of heating Y1 and Y2 are on When...

Page 10: ...There is no delay between staging from low to high and from high to low capacity The compressor will change from low to high and from high to low capacity on the fly to meet the demand DEFROST This c...

Page 11: ...th Accessory Liquid Solenoid Using a Non Communicating Thermostat The liquid solenoid is connected to the Y1 and C terminal connections The liquid solenoid closes in the compressor off mode to prevent...

Page 12: ...te fault code Compressor Thermal Cutout If the control senses the compressor voltage after start up and is then absent for 10 consecutive seconds while cooling demand exists the thermal protector is o...

Page 13: ...ure If the outdoor ambient or coil thermistor should fail the control will flash the appropriate fault code see Table 6 IMPORTANT Outdoor air thermistor and coil thermistor are factory mounted in the...

Page 14: ...INSTALLATION INSTRUCTIONS R 410A Split System Heat Pumps 14 428 01 1703 01 Specifications subject to change without notice Figure 14 Two Stage Control Board...

Page 15: ...ault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check w...

Page 16: ...10A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig...

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