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INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pumps

428 01 1703 01

13

Specifications subject to change without notice.

MAJOR COMPONENTS
2-Stage Control

The 2

stage control board controls the following functions:

— Compressor high and low stage operation

— Outdoor fan motor operation

— Compressor external protection

— Pressure switch monitoring

— Time delays

— Defrost Control

Field Connections

On models with non

communicating (Thermostat other  than

Observer Wall Control) system, the 2

stage control receives

24vac low

voltage control system inputs through the Y1, and

Y2 connections located at the bottom of the control board

(see Fig. 14). The OD units can be controlled using a

standard 2-stage thermostat or Observer Wall Control.

2-Stage Compressor

The 2

stage compressor contains motor windings that

provide 2

pole (3500 RPM) operation. Refer to Table 4 for

correct winding resistance.

Compressor Internal Relief

The compressor is protected by an internal pressure relief

(IPR) which relieves discharge gas into compressor shell

when differential between suction and discharge pressures

exceeds 550 

 625 psig The compressor is also protected by

an internal overload attached to motor windings.

Compressor Control Contactor

The contactor has a 24 volt coil. The electronic control board

controls the operation of the appropriate contactor.

TEMPERATURE THERMISTORS

Thermistors are electronic devices which sense temperature.

As the temperature increases, the resistance decreases.

Thermistors are used to sense outdoor ambient (OAT) and

coil temperature (OCT). Refer to Fig. 15 for resistance values

versus temperature. If the outdoor ambient or coil thermistor

should fail, the control will flash the appropriate fault code
(see Table 6.)

IMPORTANT

Outdoor air thermistor and coil thermistor are

factory mounted in the final locations. Check to insure

thermistors are mounted properly per Fig.8 and Fig.9.

Thermistor Sensor Comparison

The control continuously monitors and compares the outdoor

air temperature sensor and outdoor coil temperature sensor

to ensure proper operating conditions. The comparison is:

— If the outdoor air sensor indicates 10

F (5.56

C) warmer

than the coil sensor (or) the outdoor air sensor indicates

20

F (11.1

C) cooler than the coil sensor, the sensors are

out of range.

— If the sensors are out of range, the control will flash the

appropriate fault code as shown in Table 6.

Failed Thermistor Default Operation

Factory defaults have been provided in the event of failure of

outdoor air thermistor and/or coil thermistor.

OAT Thermistor must be locked in place with
spherical nib end facing towards the front of
the control box.

Final Checks

IMPORTANT:

 Before leaving job, be sure to do the following:

1. Ensure that all wiring is routed away from tubing and

sheet metal edges to prevent rub-- through or wire

pinching.

2. Ensure that all wiring and tubing is secure in unit

before adding panels and covers. Securely fasten all

panels and covers.

3. Tighten service valve stem caps to 1/12--turn past

finger tight.

4. Leave Owner’s Manual with owner. Explain system

operation and periodic maintenance requirements

outlined in manual.

Care and Maintenance

For continuing high performance and to maintain warranty

coverage, periodic maintenance must be performed on this

equipment.  Frequency of maintenance may vary depending

upon geographic areas, such as coastal applications. See

Owner’s Manual for information.

Summary of Contents for CCH6

Page 1: ...hanced installation reliability or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manu...

Page 2: ...d refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube...

Page 3: ...ctions from kit for installation CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent damage to the unit ensure that it is located...

Page 4: ...ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 2...

Page 5: ...E HAZARD Failure to follow this caution may result in equipment damage or improper operation Service valves must be wrapped in a heat sinking material such as a wet cloth while brazing CAUTION UNIT DA...

Page 6: ...d Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING ELECTRICAL SHOCK HAZARD Failure to fol...

Page 7: ...ment size See Observer Wall Control Installation Instructions and indoor specification sheet for available adjustments Airflow Setup with Non Communicating Furnace or Fan Coil Two stage compressor ope...

Page 8: ...age 1 Heat Stage 3 Heat Cool Stage 2 Fan 24 VAC Hot Dehumidify 24 VAC Comm Humidify RVS Heating Outdoor G O R W1 Y Y2 C Y1 W2 H O Y1 Y2 C W1 Two Stage Heat Pump Remove J2 Jumper For Heat Staging s s H...

Page 9: ...age of cooling Y1 and O are powered on and with second stage of cooling Y1 Y2 and O are on For these systems with first stage of heating Y1 is on and for second stage of heating Y1 and Y2 are on When...

Page 10: ...There is no delay between staging from low to high and from high to low capacity The compressor will change from low to high and from high to low capacity on the fly to meet the demand DEFROST This c...

Page 11: ...th Accessory Liquid Solenoid Using a Non Communicating Thermostat The liquid solenoid is connected to the Y1 and C terminal connections The liquid solenoid closes in the compressor off mode to prevent...

Page 12: ...te fault code Compressor Thermal Cutout If the control senses the compressor voltage after start up and is then absent for 10 consecutive seconds while cooling demand exists the thermal protector is o...

Page 13: ...ure If the outdoor ambient or coil thermistor should fail the control will flash the appropriate fault code see Table 6 IMPORTANT Outdoor air thermistor and coil thermistor are factory mounted in the...

Page 14: ...INSTALLATION INSTRUCTIONS R 410A Split System Heat Pumps 14 428 01 1703 01 Specifications subject to change without notice Figure 14 Two Stage Control Board...

Page 15: ...ault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check w...

Page 16: ...10A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig...

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