Day and Night CCH6 Installation Instructions Manual Download Page 16

INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pumps

16

428 01 1703 01

Specifications subject to change without notice.

R

410A QUICK REFERENCE GUIDE

R

410A refrigerant operates at 50% 

 70% higher pressures than R

22.  Be sure that servicing equipment and

replacement components are designed to operate with R

410A.

R

410A refrigerant cylinders are rose colored.

Recovery cylinder service pressure rating must be 400 psig, DOT 4BA400 or DOT BW400.

R

410A systems should be charged with liquid refrigerant. Use a commercial type metering device in the

manifold hose when charging into suction line with compressor operating.

Manifold sets should be 750 psig high

side and 200 psig low

side with 520 psig low

side retard.

Use hoses with 750 psig service pressure rating.

Leak detectors should be designed to detect HFC refrigerant.

R

410A, as with other HFC refrigerants, is only compatible with POE oils.

Vacuum pumps will not remove moisture from oil.

Do not use liquid line filter

driers with rated working pressures less than 600 psig.

Do not install a suction line filter

drier in liquid line.

POE oils absorb moisture rapidly.  Do not expose oil to atmosphere.

POE oils may cause damage to certain plastics and roofing materials.

Wrap all filter

driers and service valves with wet cloth when brazing.

A liquid line filter

drier is required on every unit.

Do not use with an R

22 TXV.

If indoor unit is equipped with an R

22 TXV, it must be changed to an R

410A TXV.

Never open system to atmosphere while it is under a vacuum.

When system must be opened for service, break vacuum with dry nitrogen and replace all filter

driers. Evacuate to 500 microns

prior to recharging.

Do not vent R

410A into the atmosphere.

Do not use capillary tube indoor coils.

Observe all 

WARNINGS

CAUTIONS, NOTES,

 and 

bold

 text.

Copyright 2013 International Comfort Products,

Lewisburg, TN 37091  USA

Summary of Contents for CCH6

Page 1: ...hanced installation reliability or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manu...

Page 2: ...d refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube...

Page 3: ...ctions from kit for installation CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent damage to the unit ensure that it is located...

Page 4: ...ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 2...

Page 5: ...E HAZARD Failure to follow this caution may result in equipment damage or improper operation Service valves must be wrapped in a heat sinking material such as a wet cloth while brazing CAUTION UNIT DA...

Page 6: ...d Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING ELECTRICAL SHOCK HAZARD Failure to fol...

Page 7: ...ment size See Observer Wall Control Installation Instructions and indoor specification sheet for available adjustments Airflow Setup with Non Communicating Furnace or Fan Coil Two stage compressor ope...

Page 8: ...age 1 Heat Stage 3 Heat Cool Stage 2 Fan 24 VAC Hot Dehumidify 24 VAC Comm Humidify RVS Heating Outdoor G O R W1 Y Y2 C Y1 W2 H O Y1 Y2 C W1 Two Stage Heat Pump Remove J2 Jumper For Heat Staging s s H...

Page 9: ...age of cooling Y1 and O are powered on and with second stage of cooling Y1 Y2 and O are on For these systems with first stage of heating Y1 is on and for second stage of heating Y1 and Y2 are on When...

Page 10: ...There is no delay between staging from low to high and from high to low capacity The compressor will change from low to high and from high to low capacity on the fly to meet the demand DEFROST This c...

Page 11: ...th Accessory Liquid Solenoid Using a Non Communicating Thermostat The liquid solenoid is connected to the Y1 and C terminal connections The liquid solenoid closes in the compressor off mode to prevent...

Page 12: ...te fault code Compressor Thermal Cutout If the control senses the compressor voltage after start up and is then absent for 10 consecutive seconds while cooling demand exists the thermal protector is o...

Page 13: ...ure If the outdoor ambient or coil thermistor should fail the control will flash the appropriate fault code see Table 6 IMPORTANT Outdoor air thermistor and coil thermistor are factory mounted in the...

Page 14: ...INSTALLATION INSTRUCTIONS R 410A Split System Heat Pumps 14 428 01 1703 01 Specifications subject to change without notice Figure 14 Two Stage Control Board...

Page 15: ...ault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check w...

Page 16: ...10A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig...

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