Day and Night CCH6 Installation Instructions Manual Download Page 2

INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pumps

2

428 01 1703 01

Specifications subject to change without notice.

SAFETY CONSIDERATIONS

Improper installation, adjustment, alteration, service,

maintenance, or use can cause explosion, fire, electrical

shock, or other conditions which may cause death, personal

injury, or property damage. Consult a qualified installer,

service agency, or your distributor or branch for information or

assistance. The qualified installer or agency must use

factory

authorized kits or accessories when modifying this

product. Refer to the individual instructions packaged with

the kits or accessories when installing.

Follow all safety codes. Wear safety glasses, protective

clothing, and work gloves. Use quenching cloth for brazing

operations. Have fire extinguisher available. Read these

instructions thoroughly and follow all warnings or cautions

included in literature and  attached to the unit. Consult local

building codes and current editions of the National Electrical

Code ( NEC ) NFPA 70.  In Canada, refer to current editions

of the Canadian electrical code CSA 22.1.

Recognize safety information. This is the safety

alert symbol

!

 !

 When you see this symbol on the unit and in instructions

or manuals, be alert to the potential for personal injury.

Understand these signal words; DANGER, WARNING, and

CAUTION. These words are used with the safety

alert

symbol. DANGER identifies the most serious hazards which

will 

result in severe personal injury or death. WARNING

signifies hazards which 

could 

result in personal injury or

death. CAUTION is used to identify unsafe practices which

would 

result in minor personal injury or product and property

damage. NOTE is used to highlight suggestions which 

will

result in enhanced installation, reliability, or operation.

INSTALLATION RECOMMENDATIONS

NOTE

: In some cases noise in the living area has been

traced to gas pulsations from improper installation of
equipment.

1. Locate unit away from windows, patios, decks, etc.

where unit operation sound may disturb customer.

2. Ensure that vapor and liquid tube diameters are

appropriate for unit capacity.

3. Run refrigerant tubes as directly as possible by

avoiding unnecessary turns and bends.

4. Leave some slack between structure and unit to

absorb vibration.

5. When passing refrigerant tubes through the wall, seal

opening with RTV or other pliable silicon

based caulk.

(See Fig. 1.)

6. Avoid direct tubing contact with water pipes, duct work,

floor joists, wall studs, floors, and walls.

7. Do not suspend refrigerant tubing from joists and studs

with a rigid wire or strap which comes in direct contact

with tubing.(See Fig. 1.)

8. Ensure that tubing insulation is pliable and completely

surrounds vapor tube.

9. When necessary, use hanger straps which are 1 in.

(25.4 mm) wide and conform to shape of tubing

insulation. (See Fig. 1.)

10. Isolate hanger straps from insulation by using metal

sleeves bent to conform to shape of insulation.

Figure 1

Connecting Tube Installation

INSULATION

VAPOR TUBE

LIQUID TUBE

OUTDOOR WALL

INDOOR WALL

LIQUID TUBE

VAPOR TUBE

INSULATION

CAULK

Avoid contact between tubing and structure

NOTE:

THROUGH THE WALL

HANGER STRAP

(AROUND VAPOR

TUBE ONLY)

JOIST

1

 (25.4 mm)MIN.

SUSPENSION

When outdoor unit is connected to factory

approved indoor

unit, outdoor unit contains system refrigerant charge for

operation with AHRI rated indoor unit when connected by 15

ft. (4.57 m) of field

supplied or factory accessory tubing. For

proper unit operation, check refrigerant charge using

charging information located on control box cover and/or in

the Check Charge section of this instruction.

IMPORTANT

: Maximum liquid

line size is 3/8

in. OD for all

residential applications including long line.

IMPORTANT

: Always install the factory

supplied liquid

line

filter drier. Obtain replacement filter driers from your

distributor or branch.

INSTALLATION

Check Equipment and Job Site

Unpack Unit

Move to final location. Remove carton taking care not to

damage unit.

Inspect Equipment

File claim with shipping company prior to installation if

shipment is damaged or incomplete. Locate unit rating plate

on unit corner panel. It contains information needed to

properly install unit. Check rating plate to be sure unit

matches job specifications.

Install on a Solid, Level Mounting Pad

If conditions or local codes require the unit be attached to

pad, tie down bolts should be used and fastened through

knockouts provided in unit base pan. Refer to unit mounting

pattern in Fig. 2 to determine base pan size and knockout

hole location.
For hurricane tie downs 

 contact  your local distributor for

details and PE (Professional Certification), if required by local

authorities.
On rooftop applications, mount on level platform or frame.

Place unit above a load

bearing wall and isolate unit and

tubing set from structure. Arrange supporting members to

adequately support unit and minimize transmission of

vibration to building. Consult local codes governing rooftop

applications.
Roof mounted units exposed to winds may require wind

baffles. Consult the Low

Ambient pressure switch installation

instructions for wind baffle construction.

NOTE

: Unit must be level to within 

±

2

  (

±

3/8 in./ft..) per

compressor manufacturer specifications.

Summary of Contents for CCH6

Page 1: ...hanced installation reliability or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manu...

Page 2: ...d refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube...

Page 3: ...ctions from kit for installation CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent damage to the unit ensure that it is located...

Page 4: ...ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 2...

Page 5: ...E HAZARD Failure to follow this caution may result in equipment damage or improper operation Service valves must be wrapped in a heat sinking material such as a wet cloth while brazing CAUTION UNIT DA...

Page 6: ...d Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING ELECTRICAL SHOCK HAZARD Failure to fol...

Page 7: ...ment size See Observer Wall Control Installation Instructions and indoor specification sheet for available adjustments Airflow Setup with Non Communicating Furnace or Fan Coil Two stage compressor ope...

Page 8: ...age 1 Heat Stage 3 Heat Cool Stage 2 Fan 24 VAC Hot Dehumidify 24 VAC Comm Humidify RVS Heating Outdoor G O R W1 Y Y2 C Y1 W2 H O Y1 Y2 C W1 Two Stage Heat Pump Remove J2 Jumper For Heat Staging s s H...

Page 9: ...age of cooling Y1 and O are powered on and with second stage of cooling Y1 Y2 and O are on For these systems with first stage of heating Y1 is on and for second stage of heating Y1 and Y2 are on When...

Page 10: ...There is no delay between staging from low to high and from high to low capacity The compressor will change from low to high and from high to low capacity on the fly to meet the demand DEFROST This c...

Page 11: ...th Accessory Liquid Solenoid Using a Non Communicating Thermostat The liquid solenoid is connected to the Y1 and C terminal connections The liquid solenoid closes in the compressor off mode to prevent...

Page 12: ...te fault code Compressor Thermal Cutout If the control senses the compressor voltage after start up and is then absent for 10 consecutive seconds while cooling demand exists the thermal protector is o...

Page 13: ...ure If the outdoor ambient or coil thermistor should fail the control will flash the appropriate fault code see Table 6 IMPORTANT Outdoor air thermistor and coil thermistor are factory mounted in the...

Page 14: ...INSTALLATION INSTRUCTIONS R 410A Split System Heat Pumps 14 428 01 1703 01 Specifications subject to change without notice Figure 14 Two Stage Control Board...

Page 15: ...ault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check w...

Page 16: ...10A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig...

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