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INSTALLATION INSTRUCTIONS

R

410A Split System Heat Pumps

4

428 01 1703 01

Specifications subject to change without notice.

Table 1 

 Accessory Usage

Accessory

REQUIRED FOR LOW

AMBIENT COOLING APPLICATIONS

(16 SEER Product Only) 

(Below 55

°

F / 12.8

°

C)

REQUIRED FOR LONG LINE

APPLICATIONS*

REQUIRED FOR SEA COAST

APPLICATIONS (Withing 2

miles/3.22km)

Compressor Start Assist

Capacitor and Relay

NO

No

No

Crankcase Heater

Yes, Standard

Yes, Standard

No

Liquid Line Solenoid Valve

No

See Long Line Applications

Guideline

No

Support Feet

Recommended

No

Recommended

Hard Shutoff TXV

Yes (Standard with factory

approved indoor unit)

Yes (Standard with factory

approved indoor unit)

Yes (Standard with factory

approved indoor unit)

Evaporator Freeze Thermostat

Yes

No

No

Low-Ambient Pressure Switch

Yes

No

No

Isolation Relay

Yes

No

No

* For tubing line sets between 80 and 200 ft. (24.38 and 60.96 m)  and/or 20 ft. (6.09 m) vertical differential, refer to Long Line Applications Guideline.

Table 2 

 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters (In.)

UNIT SIZE

LIQUID

RATED VAPOR 

up to 80 ft. (24.38 m)*

Connection Diameter

Tube Diameter

Connection Diameter

Rated Tube Diameter

624,  924

3/8

3/8

3/4

3/4

636, 936

3/8

3/8

7/8

7/8

648, 948, 660, 960

3/8

3/8

7/8

1

1/8

* Units are rated with 25 ft. (7.6 m) of lineset.  See Specification sheet for performance data when using different size and length linesets.

Notes

:

1. Do not apply capillary tube or fixed orifice indoor coils to these units.
2. For Tubing Set lengths between 80 and 200 ft. (24.38 and 60.96 m) horizontal or 35 ft. (10.7 m) vertical differential 250 ft. (76.2 m) Total Equivalent Length), 

refer to the Long Line Applications Guideline.

EXPLOSION HAZARD

Failure to follow this warning could

result in death, serious personal

injury, and/or property damage.
Never use air or gases containing

oxygen for leak testing or operating

refrigerant compressors.  Pressurized

mixtures of air or gases containing

oxygen can lead to an explosion.

!

WARNING

Summary of Contents for CCH6

Page 1: ...hanced installation reliability or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manu...

Page 2: ...d refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube...

Page 3: ...ctions from kit for installation CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent damage to the unit ensure that it is located...

Page 4: ...ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 2...

Page 5: ...E HAZARD Failure to follow this caution may result in equipment damage or improper operation Service valves must be wrapped in a heat sinking material such as a wet cloth while brazing CAUTION UNIT DA...

Page 6: ...d Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING ELECTRICAL SHOCK HAZARD Failure to fol...

Page 7: ...ment size See Observer Wall Control Installation Instructions and indoor specification sheet for available adjustments Airflow Setup with Non Communicating Furnace or Fan Coil Two stage compressor ope...

Page 8: ...age 1 Heat Stage 3 Heat Cool Stage 2 Fan 24 VAC Hot Dehumidify 24 VAC Comm Humidify RVS Heating Outdoor G O R W1 Y Y2 C Y1 W2 H O Y1 Y2 C W1 Two Stage Heat Pump Remove J2 Jumper For Heat Staging s s H...

Page 9: ...age of cooling Y1 and O are powered on and with second stage of cooling Y1 Y2 and O are on For these systems with first stage of heating Y1 is on and for second stage of heating Y1 and Y2 are on When...

Page 10: ...There is no delay between staging from low to high and from high to low capacity The compressor will change from low to high and from high to low capacity on the fly to meet the demand DEFROST This c...

Page 11: ...th Accessory Liquid Solenoid Using a Non Communicating Thermostat The liquid solenoid is connected to the Y1 and C terminal connections The liquid solenoid closes in the compressor off mode to prevent...

Page 12: ...te fault code Compressor Thermal Cutout If the control senses the compressor voltage after start up and is then absent for 10 consecutive seconds while cooling demand exists the thermal protector is o...

Page 13: ...ure If the outdoor ambient or coil thermistor should fail the control will flash the appropriate fault code see Table 6 IMPORTANT Outdoor air thermistor and coil thermistor are factory mounted in the...

Page 14: ...INSTALLATION INSTRUCTIONS R 410A Split System Heat Pumps 14 428 01 1703 01 Specifications subject to change without notice Figure 14 Two Stage Control Board...

Page 15: ...ault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check w...

Page 16: ...10A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig...

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