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428 01 1703 01  

6/17/13

Specifications subject to change without notice.

INSTALLATION INSTRUCTIONS

R

410A Two

Stage Split System Heat Pumps

CCH9, HCH9, TCH9

CCH6, HCH6, TCH6

These instructions must be read and understood completely before attempting installation.

DANGER, WARNING, CAUTION, and

NOTE

The signal words

 DANGER, WARNING,

CAUTION, 

and

 NOTE

 are used to identify levels of

hazard seriousness. The signal word 

DANGER

 is

only used on product labels to signify an immediate

hazard. The signal words

 WARNING,

 

CAUTION,

and

 NOTE

 will be used on product labels and

throughout this manual and other manuals that may

apply to the product.

DANGER

 

 Immediate hazards which 

will

 result in

severe personal injury or death.

WARNING 

 Hazards or unsafe practices which

could

 result in severe personal injury or death.

CAUTION 

 Hazards or unsafe practices which

may

 result in minor personal injury or product or

property damage.

NOTE 

 Used to highlight suggestions which 

will

result in enhanced installation, reliability, or

operation.

Signal Words in Manuals

The signal word

 WARNING 

is used throughout this

manual in the following manner:

The signal word 

CAUTION 

is used throughout this

manual in the following manner:

Signal Words on Product Labeling

Signal words are used in combination with colors

and/or pictures on product labels.

WARNING

Safety Labeling and Signal Words

!

CAUTION

WARNING

!

TABLE OF CONTENTS

Safety Considerations

2

. . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation Recommendations

2

. . . . . . . . . . . . . . . . . . .

Installation

2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start

up Procedure

7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Functions & Sequence of Operation

9

. . . . . . .

Defrost

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting

11

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Status Codes

15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

R

410A Quick Reference Guide

16

. . . . . . . . . . . . . . . . .

!

WARNING

ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in per-

sonal  injury and/or death.
Before installing, modifying, or servicing system,

main electrical disconnect switch must be in the

OFF position. There may be more than 1 discon-

nect switch. Lock out and tag switch with a suit-

able warning label.

!

CAUTION

CUT HAZARD
Failure to follow this caution may result in per-

sonal injury
Sheet metal parts may have sharp edges or burrs.

Use care and wear appropriate protective clothing

and gloves when handling parts.

Summary of Contents for CCH6

Page 1: ...hanced installation reliability or operation Signal Words in Manuals The signal word WARNING is used throughout this manual in the following manner The signal word CAUTION is used throughout this manu...

Page 2: ...d refrigerant tubing from joists and studs with a rigid wire or strap which comes in direct contact with tubing See Fig 1 8 Ensure that tubing insulation is pliable and completely surrounds vapor tube...

Page 3: ...ctions from kit for installation CAUTION UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation To prevent damage to the unit ensure that it is located...

Page 4: ...ft 6 09 m vertical differential refer to Long Line Applications Guideline Table 2 Refrigerant Connections and Recommended Liquid and Vapor Tube Diameters In UNIT SIZE LIQUID RATED VAPOR up to 80 ft 2...

Page 5: ...E HAZARD Failure to follow this caution may result in equipment damage or improper operation Service valves must be wrapped in a heat sinking material such as a wet cloth while brazing CAUTION UNIT DA...

Page 6: ...d Power Wires Remove access panel to gain access to unit wiring Extend wires from disconnect through power wiring hole provided and into unit control box WARNING ELECTRICAL SHOCK HAZARD Failure to fol...

Page 7: ...ment size See Observer Wall Control Installation Instructions and indoor specification sheet for available adjustments Airflow Setup with Non Communicating Furnace or Fan Coil Two stage compressor ope...

Page 8: ...age 1 Heat Stage 3 Heat Cool Stage 2 Fan 24 VAC Hot Dehumidify 24 VAC Comm Humidify RVS Heating Outdoor G O R W1 Y Y2 C Y1 W2 H O Y1 Y2 C W1 Two Stage Heat Pump Remove J2 Jumper For Heat Staging s s H...

Page 9: ...age of cooling Y1 and O are powered on and with second stage of cooling Y1 Y2 and O are on For these systems with first stage of heating Y1 is on and for second stage of heating Y1 and Y2 are on When...

Page 10: ...There is no delay between staging from low to high and from high to low capacity The compressor will change from low to high and from high to low capacity on the fly to meet the demand DEFROST This c...

Page 11: ...th Accessory Liquid Solenoid Using a Non Communicating Thermostat The liquid solenoid is connected to the Y1 and C terminal connections The liquid solenoid closes in the compressor off mode to prevent...

Page 12: ...te fault code Compressor Thermal Cutout If the control senses the compressor voltage after start up and is then absent for 10 consecutive seconds while cooling demand exists the thermal protector is o...

Page 13: ...ure If the outdoor ambient or coil thermistor should fail the control will flash the appropriate fault code see Table 6 IMPORTANT Outdoor air thermistor and coil thermistor are factory mounted in the...

Page 14: ...INSTALLATION INSTRUCTIONS R 410A Split System Heat Pumps 14 428 01 1703 01 Specifications subject to change without notice Figure 14 Two Stage Control Board...

Page 15: ...ault 55 Coil sensor not reading or out of range Ohm out sensor and check wiring Thermistors out of range 56 Improper relationship between coil sensor and outdoor air sensor Ohm out sensors and check w...

Page 16: ...10A as with other HFC refrigerants is only compatible with POE oils Vacuum pumps will not remove moisture from oil Do not use liquid line filter driers with rated working pressures less than 600 psig...

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