Datamax W-Class Maintenance Manual Download Page 118

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W-6208 Printer Assemblies

5-14

Printer Assembly (P/N 53-2148-01) continued

ITEM

NUMBER

PART

NUMBER

DESCRIPTION

ITEM

NUMBER

PART

NUMBER

DESCRIPTION

121

16-2754-01

DISK FRICTION

314

17-2749-01

SPACER NYLON .380 X .500 X 27/64

122

16-2754-02

DISK FRICTION

315

24-2369-01

ASSY FAN 24VDC

123

16-2754-03

DISK FRICTION

317

15-2835-01

FRAME ASSY W-CLASS

125

15-2486-02

ASSY RIBBON REWIND HUB

319

12-2530-02

J HOOK RIBBON REWIND

126

17-2885-01

SPRING COMPRESSION

321

12-2788-01

SHAFT RIBBON SUPPLY HUB

132

10-2832-06

SCREW SEMS PHP HEAD M5X16 BZ

322

12-2528-01

SHAFT RIBBON REWIND

134

10-2831-02

SCREW SEMS PHP HEAD M4X8 BZ

324

10-2378-02

SCREW SOCK SET M4 X 6

138

11-5005-01

PLATE NUT

326

899144

CLAMP - SPRING

139

12-2436-01

SHAFT MOUTING CLUTCH

327

10-2571-01

SCREW BUTTONHD SOCKCAP 4-40 X .12LG

140

12-2437-01

SHAFT MOUNTING PULLEY

334

32-2335-01

STRAP GROUND

142

16-2489-01

BUSHING IDLER

335

10-2832-01

SCREW SEMS PHP HEAD M5X6 BZ

144

15-2548-02

CLUTCH ASSY 2MM GT

336

10-0074-01

WASHER LOCK #10 EXTERNAL TOOTH SZ

145

12-3125-01

PULLEY TIMING COMPOUND

339

10-2830-08

SCREW SEMS PHP HEAD M3 X 25BZ

146

17-2786-01

BELT TIMING 57 T 3MM-HTD

340

10-2550-01

SPACER NYLON 3/16" LONG

147

17-2786-02

BELT TIMING 83T 3MM-HTD

341

10-2675-01

LOCTITE 242

148

17-2766-05

BELT TIMING348T 2MM-GT

345

10-2830-05

SCREW SEMS PHP HEAD M3X14 BZ

153

17-2402-01

SPRING COMPRESSION

350

17-2753-01

BUSHING SLEEVE .377 X .502 X 1/4

154

11-5123-01

BRACKET MOUNTING MOTOR

351

17-2750-01

PLUG BUTTON 1/2 INCH

157

17-2403-01

WASHER FENDER

352

17-2763-01

SPRING COMP .480 X .045 X 1.75

160

899190

PULLEY - TENSION

356

10-2582-01

WASHER NYLON .375 X .242 X .144

164

12-2492-01

SHAFT PIVOT

357

10-2565-01

SPACER

165

11-4469-01

BRACKET - ROLLER

365

10-2831-04

SCREW SEMS PHP HEAD M4X12 BZ

166

12-2650-01

COVER THREADED

366

17-2762-01

SPRING EXTENSION

167

17-2557-01

SPRING COMPRESSION .240 OD X .035

370

17-2432-01

FAN GUARD WITH FILTER

168

17-2447-01

WASHER NYLON

377

12-3008-01

COVER HUB

169

13-2256-01

WEAR STRIP

378

130944

NUT M3 X .5 KEPS YELLOW ZINC

170

10-0447-01

E RING .188 DIA SHAFT

379

13-2398-01

COVER POWER SUPPLY

172

12-2491-01

SHAFT ROLLER

380

10-2514-06

SCREW FLTHD M3 X 16

173

10-2151-01

RETAINING RING-3/16 X .015THK

383

10-0030-01

WASHER SPLIT LOCK #10

174

16-2310-01

ROLLER BOUNCER

390

10-2830-03

SCREW SEMS PHP HEAD M3X10 BZ

300

45-2013-01

LCD MODULE CHAR. 2X20

391

10-2666-01

FLAT CABLE CLAMP-1"W SELF ADHES

301

10-2626-01

SCRW JACK .19 HEX X .19LG 4-40THD

392

17-0168-01

CABLE CLAMP

303

16-3106-01

HUB, CLUTCH OUTER

393

17-0170-01

CLAMP CABLE

304

17-3028-01

BEARING FLANGED 440C 3/8 X 7/8

394

17-2715-01

BRUSH-STATIC 6.5"

305

10-0009-01

WASHER LOCK #4 SPLIT RING

396

51-2307-00

CCA W-CLASS POWER SUPPLY BD

306

14-2726-01

LABEL - RIBBON SENSOR

398

11-5329-01

BRACKET CUTTER CONNECTION

307

17-2426-01

PIN STRAIGHT .094 DIA X .437 LG

399

11-5277-01

PLATE NUT

309

10-2515-02

SCREW SOCHD M3 X 8

400

11-5243-01

PLATE COVER

310

10-2514-01

SCREW FLTHD M3 X 6

401

10-2903-03

SCREW TRILOBULAR M4 PHILIPS HEAD 10

312

17-2746-01

SLIP CLUTCH ASSY

402

15-2915-01

PRINTHEAD ASSY - W62XX W63XX

313

10-0563-01

E-RING 3/8 TRUARC 5133-37

403

13-0002-01

TYWRAP 4"

Summary of Contents for W-Class

Page 1: ...Maintenance Manual ...

Page 2: ...r or its suppliers be liable for any damages or loss including direct incidental economic special or consequential damages arising out of the use or inability to use the Firmware Software WARNING Lithium Battery There is a danger of explosion or fire if the battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Discard used batteries according...

Page 3: ...i Contents 1 Overview 2 Adjustments and Maintenance 3 Troubleshooting 4 Removal and Replacement 5 Printer Assemblies ...

Page 4: ...ii ...

Page 5: ...i 1 Overview 1 0 Introduction 1 1 1 About the Printer 2 ...

Page 6: ...ii ...

Page 7: ...r information available for download at http www datamax oneil com For operating information reference the Operator s Manual part number 88 2245 01 For software language documentation reference the Class Series Programmer s Manual part number 88 2316 01 Important Information The exclamation point inside an equilateral triangle is intended to alert the technician to the presence of important operat...

Page 8: ...Overview 1 2 1 1 About the Printer The following drawing highlights the user assessable components of the printer ...

Page 9: ... Cam Adjustment 10 2 2 2 Pressure Adjustment 12 2 2 3 Burn Line Adjustment 13 2 2 4 Voltage Adjustment 15 2 3 Ribbon Shield Adjustment 18 2 4 Maintenance 20 2 4 1 Cleaning the Printhead 21 2 4 1 1 Cotton Swab Procedure 22 2 4 1 2 Cleaning Card Procedure 23 2 4 1 3 Cleaning Film Procedure 24 2 4 2 Cleaning the Platen Roller 26 2 4 3 Cleaning the Media Sensor the Media Path 27 2 4 4 Cleaning the Ext...

Page 10: ...g the Fan Filter 33 2 5 Application Version Updates 35 2 5 1 Updating from Ready Mode 35 2 5 2 Updating from Download Mode 36 2 5 3 Possible Problems during an Update 37 2 6 Boot Loader Program Updates 38 2 7 Resetting the Printer 39 2 7 1 Soft Reset 39 2 7 2 Level One Reset 39 2 7 3 Level Two Reset 39 ...

Page 11: ... printer will begin advancing media allow at least one label gap or mark to pass through the sensor Upon successful completion CALIBRATION COMPLETE will be displayed the printer will feed to the next label TOF and READY will be displayed A WARNING LOW BACKING message may appear if using notched media or media on a transparent liner however the calibration was successful Note Die cut media containi...

Page 12: ...s loaded and that the appropriate Sensor Type has been selected then perform the Standard Calibration as follows Step Action Displayed Message Comment 1 Turn On the printer Wait for the printer to initialize about six seconds before proceeding 2 Press the Key Raise the printhead assembly You are entering Menu Mode 3 Press the Key to enter the Media Settings menu See the Operator s Manual for menu ...

Page 13: ...y to continue Continuous media Go to Step 8 Or for reflective media This sets the parameter for the gap or mark value Where yyy is a numerical value representing the current sensor reading useful in locating the best sensor position Note Never position the sensor over a perforation when recording a sensor reading Note Do not move the position of the Media Sensor after it has been adjusted 8 Positi...

Page 14: ...te below 10 Exit the menu tree by repeatedly pressing the Key If using gap or reflective media press and hold the Key and allow at least one label gap or mark to advance under the sensor The printer is now ready to begin printing If this calibration was not successful go to Section 2 1 3 Note A WARNING LOW BACKING message indicates that the calibration was successful with notched media or media on...

Page 15: ...d that the appropriate Sensor Type has been selected then perform the Advanced Entry Calibration as follows Step Action Displayed Message Comment 1 Turn On the printer Wait until the printer initializes about six seconds 2 Press the Key Raise the printhead assembly You are entering Menu Mode 3 Press the Key to enter the Media Settings menu See the Operator s Manual for menu layout details 4 Press ...

Page 16: ...been adjusted 10 Press the Key to select the setting denoted by an Record this sensor reading the yyy value as a Label Value in a table similar to the one shown below Next press the Key to increment the Gain Number Repeat this step for each of the Gain Numbers 00 32 OR Where yyy is a numerical value representing the current sensor reading useful in locating the best sensor position Note Never posi...

Page 17: ...ey to select the setting and then record the sensor reading in your table as a TOF Value Next press the Key to increment the Gain Number Repeat for each of the Gain Numbers 00 32 Or for reflective media Where yyy is a numerical value representing the current sensor reading 12 From the data collected in Steps 10 and 11 where both the sensor readings are above 20 subtract each Label Value from the c...

Page 18: ...e above 20 32 112 14 N A Step Action Displayed Message Comment 13 Using the Key select the Gain Number determined in Step 12 Press the Key to select the setting Or for reflective media This example uses Gain Number 8 Selection is denoted with an 14 Place the media in the Media Sensor Record the sensor reading and label it P paper Place the backing mark or notch in the sensor Record the reading and...

Page 19: ...ive media The selection will flash and the display heading will change to indicate the item for entry 17 After all entries have been made press the Key to back out of the menu and then press the Key to save the settings and return to the Ready Mode From READY press the Key to advance to the next label TOF Note If the Advanced Entry Calibration fails try the following procedure Re enter the menu sy...

Page 20: ...se numbers do not correspond to specific media widths one is the highest setting while nine is the lowest Make this adjustment when using media that is less than the full width of the Platen Roller as follows With the printer On and media loaded including ribbon if transfer printing download a label format or use one of the resident formats Begin printing the batch of labels Examine the right side...

Page 21: ...correct this decrease the setting of the Leveling Cam Example 2 Correct adjustment of the cam Proper adjustment produces a complete image with even print contrast across the label see note below Note Under adjustment of the Leveling Cam can cause ribbon wrinkling lateral label movement and excessive wear on the printhead and platen roller ...

Page 22: ...and or print speed settings see the Operator s Manual for details When adjusting use only the minimum pressure necessary for imaging To increase the pressure turn the Adjustment Screws clockwise to decrease the pressure turn the screws counterclockwise Adjustments should be made equally for even pressure across the media Notes 1 Excessive pressure can reduce the service life of the printhead and p...

Page 23: ... heavy tag stock for example this relationship can change To compensate for the change first try the suggestions in Section 1 5 of the Operator s Manual and in Sections 2 2 1 and 2 2 2 of this manual If the print quality remains unacceptable then an adjustment may be required In most cases the burn line requires a slight forward adjustment for thicker media while thinner media requires a slight ba...

Page 24: ...Adjustments and Maintenance 2 14 CAUTION NEVER force or over tighten the adjustment screws ...

Page 25: ... setting or 3 Replacement of the printhead in a W 8306 model printer Note This adjustment is not required during routine printhead replacements in W 6208 and W 6308 model printers To adjust the printhead supply voltage perform the following procedure Turn Off and unplug the printer Remove the Electronics Cover see Section 4 1 Remove the Power Supply Cover see Section 4 11 Using a DVM set to measur...

Page 26: ...cate and note the Printhead Resistance Value this location differs slightly depending upon the printer model W 6208 and W 6308 models W 8306 models After ensuring that media is loaded latch the Printhead Assembly in the down position Plug in and turn On the printer ...

Page 27: ... shorten the life of the printhead Printhead Voltage Adjustment Table Model Printhead Resistance Range in ohms Printhead Supply Voltage in VDC 808 843 22 4 844 879 22 9 880 914 23 3 915 950 23 8 951 985 24 2 986 1021 24 7 1022 1056 25 1 W6208 1057 1093 25 5 947 978 22 4 979 1012 22 7 1013 1049 23 1 1050 1088 23 5 1089 1130 24 0 1131 1176 24 4 1177 1226 24 9 W6308 1227 1281 25 4 1250 1300 23 8 1350...

Page 28: ...2 2 2 and the Burn Line Adjustment Section 2 2 3 In addition examine the Platen Roller for signs of build up or wear correcting as necessary before continuing If the problem persists perform the following adjustment Load full width media and ribbon Ensure the Leveling Cam is disengaged see Section 2 2 1 Press the FEED Button several times to normalize the tracking of the ribbon and media If label ...

Page 29: ... either side of the Ribbon Shield up or down until the ribbon is taken up smoothly without any rippling or bagging and the printed labels are free of voids due to ribbon wrinkle Without moving the position of the Ribbon Shield tighten the Ribbon Shield Adjustment Screws Print several labels repeat if necessary Press the key to stop printing Install your normal media and ribbon Adjust the Printhead...

Page 30: ...of ribbon Direct thermal media after each roll of media or as needed Isopropyl alcohol and if necessary Printhead Cleaning Cards and or Printhead Cleaning Film See Section 2 4 1 Platen Roller After each roll of labels after each roll of ribbon or as needed Cotton swab or cloth dampened with isopropyl alcohol See Section 2 4 2 Media Sensor Media Path Interior Compressed air or a soft brush Isopropy...

Page 31: ...eeded To help you remember this important maintenance procedure the printer can be programmed to prompt you for cleaning see the Operator s Manual for details Faulty Label Instead of consistent patterns streaks in the direction of print indicate a dirty or faulty printhead According to the media ribbon and printing parameters used different methods are recommended for cleaning the printhead In all...

Page 32: ...clean the entire Printhead surface paying special attention to the Burn Line until all build up is removed Printhead Assembly Printhead Cotton Swab Burn Line Debris Build Up Allow the printhead to dry Reinstall media and ribbon if needed Lower the Printhead Assembly and rotate the Printhead Latch to the locked position If necessary adjust the Leveling Cam Close the cover Plug in and turn On the pr...

Page 33: ...use part number 70 2013 01 for 8 inch models but insert the cleaning card sideways under the printhead Lower the Printhead Assembly and lock the Printhead Latch Disengage the Leveling Cam see Section 2 2 1 Cleaning Card Printhead Latch Printhead Assembly Close the cover Press and hold the Key for approximately four seconds As an alternate CLEAN HEAD NOW can be selected in the menu system Reinstall...

Page 34: ... tried Perform the Preliminary Cleaning Steps as described in Section 2 4 1 Place a sheet of Cleaning Film part number 70 2087 02 for 6 inch model printers and use part number 70 2087 03 for 8 inch models under the printhead Lower the Printhead Assembly and lock the Printhead Latch Disengage the Leveling Cam see Section 2 2 1 Printhead Assembly Printhead Latch Cleaning Film Close the cover Press a...

Page 35: ...cohol gently clean the entire Printhead surface Allow the printhead to dry Printhead Assembly Printhead Cotton Swab Reinstall media and ribbon Lower the Printhead Assembly and rotate the Printhead Latch to the locked position If necessary adjust the Leveling Cam Close the cover Plug in and turn On the printer Run a few sample labels and examine them if streaking is still present see Section 3 2 3 ...

Page 36: ... Open the access cover Remove the Tear Bar Arc Plate or peel mechanism if attached Unlock the Printhead Latch and raise the Printhead Assembly Remove media and ribbon Using a clean lint free cloth dampened with isopropyl alcohol wipe the Platen Roller clean Manually rotate the roller to clean the entire surface Allow the roller to dry Replace the Tear Bar Arc Plate or peel mechanism Replace ribbon...

Page 37: ...ff and unplug the printer Raise the cover Unlock the Printhead Latch and raise the Printhead Assembly Remove media and ribbon Ribbon Sheild Media Sensor Tear Bar Rewind Plate Media Guide Media Path Baseplate Using compressed air or a soft brush clean the Media Path and Baseplate Also clean the Media Sensor and Tear Bar or Rewind Plate Use a cotton swab dampened with isopropyl alcohol as needed to ...

Page 38: ...tside of the printer never use abrasive cleansers or solvents The outer surfaces of the printer should be cleaned using a general purpose cleanser Turn Off and unplug the printer Then use a soft cloth or sponge dampened with a general purpose cleanser to wipe the exterior surfaces clean ...

Page 39: ...al cutter should be cleaned every time a roll of labels has been used In addition if the performance of the cutter becomes sluggish cleaning is recommended Proceed according to the type of cutter being cleaned 2 4 5 1 Light Duty Cutter Complete the following steps to clean the Light Duty Cutter Turn Off and unplug the printer If attached remove the cutter tray Raise the cover of the printer Rotate...

Page 40: ...epeat Step 5 until all blade surfaces are clean Clean all areas where the media enters and exits the cutter Replace the Top Cover then replace the Cover Screw and tighten Return the cutter mechanism to an upright position and rotate the Latch to secure it in place Lower the cover of the printer Reattach the cutter tray Plug in and turn On the printer ...

Page 41: ...d remove the cutter tray Raise the cover of the printer Disconnect the Cutter Cable from inside the printer Swing the cutter open and lift it off the Mounting Pins Remove the Cover of the cutter by removing the four screws which also secure the Left and Right Shields to the cutter Using compressed air remove any debris from the interior cavity of the cutter ...

Page 42: ...pened with WD 40 or similar product Close the blades Replace the Cover and Left and Right Shields to the cutter using the previously removed screws Mount the cutter onto the Mounting Pins and reconnect the Cutter Cable to the inside port Close the cutter Lower the cover of the printer Reattach the cutter tray Plug in and turn On the printer ...

Page 43: ...ill depend upon the environment the printer is in Clean the fan filter as follows Turn Off and unplug the printer Loosen the Tabs and remove the Fan Guard and Filter from the printer Fan Guard Tabs 4 places Dust off the filter Or if needed using a mild detergent wash the filter If washed allow the filter to dry thoroughly As an alternative replace the filter P N 17 2432 01 ...

Page 44: ...Adjustments and Maintenance 2 34 Fan Housing Fan Guard Filter Install a clean dry Filter and Fan Guard onto the Fan Housing Plug in and turn On the printer ...

Page 45: ...ft intact otherwise a successful download must be completed before the printer is operable Note Foreign language menu users If updating from 2 xx to 3 xx firmware for the first time you must also download the EFIGS menu language file Go to the EFIGS ftp directory and copy 832296 01C or most current version to lpt1 b the DOS Copy command requires the b parameter because this file contains binary co...

Page 46: ...e following copy filename lpt1 The printer is ready to accept the new application version Note The parallel port must be used to write to the printer For example this would be entered as copy 6208tb 1 zs lpt1 3 No action required The printer is receiving the new image program 4 No action required The program has been received and verified now memory is being cleared of the previous application 5 N...

Page 47: ...ly erase Flash memory The possible cause is defective Flash memory Try the download again however if the problem continues call for service The printer could not successfully write the program into Flash memory A possible cause is defective Flash memory Try the download again however if the problem continues call for service Application Firmware downloaded was not compatible with the printer s Mai...

Page 48: ... Label and comparing its version string to those available from our FTP site Download the desired version onto your computer s hard drive To update the Boot Loader Program Boot Loader Update Procedure Step Displayed Message Operator Action Comment s 1 Using the DOS copy command where filename is the program to be loaded and lpt1 is the selected interface port enter the following copy filename lpt1...

Page 49: ...the printer continue to depress the keys until the SYSTEM RESET message flashes Note This reset has the same effect as the System Settings Set Factory Defaults selection in the menu system See the Operators Manual for details 2 7 3 Level Two Reset To return the printer to the factory default settings and clear all the calibration and adjustment parameters Turn Off the printer Press and hold the PA...

Page 50: ...Adjustments and Maintenance 2 40 ...

Page 51: ...es 1 3 1 1 Warning Messages 1 3 1 2 Fault Messages 3 3 2 Using the Troubleshooting Flowcharts 8 3 2 1 Problem Isolation Checklist 8 3 2 2 No Power 10 3 2 3 No Print 11 3 2 4 Parallel Communication Faults 13 3 2 5 Serial Communication Faults 14 3 3 Hex Dump Mode 15 ...

Page 52: ...ii ...

Page 53: ...ponding message Message types along with the possible solutions are described below Note Warning and Fault Messages are not displayed when the printer is in Menu or Test Mode 3 1 1 Warning Messages Warning Messages have a medium display priority and are shown for a period of five seconds If multiple Warning conditions are detected the display will reflect the highest priority message Warning Messa...

Page 54: ... discard the changes perform a soft reset see Section 2 7 for details The 24 VDC line has dipped below the threshold value Possible low or fluctuating line voltage level Verify this condition with a voltage measurement If this condition persists try moving the printer to another outlet circuit Other possible causes include a faulty power supply main logic board or printhead The printer was unable ...

Page 55: ...ING Use extreme caution when measuring printer voltages An analog to digital converter failure has been detected 1 Try cycling the printer power Off and On to clear the fault 2 Replace the main logic board see Section 4 10 A blade positioning fault has been detected 1 Try cycling the printer power Off and On to clear the fault 2 Ensure the thickness of the media being cut is within specification f...

Page 56: ...e media was removed from the media sensor during the appropriate calibration step 2 Ensure that no labels are stuck in the media sensor Retry the calibration If the problem persists 1 Possible loose Media Sensor cable 2 The media sensor may be defective Replace the sensor see Section 4 9 3 The main logic board may be defective Replace the board see Section 4 10 The scheduled printhead cleaning has...

Page 57: ...The main logic board may be defective Replace the board see Section 4 10 Three possible causes 1 An update was made to the Application Version of the firmware 2 the printer was powered off or reset during a ribbon out of stock or TOF fault or 3 the printer was unable to complete the Media Calibration Depending upon the cause 1 Press the FEED key in an attempt to identify and then clear the related...

Page 58: ...cedown in the media sensor during the appropriate calibration step 2 Ensure that the reflective mark is made of carbon based ink 3 Ensure that the sensor is free of debris 4 Retry calibration If the problem persists replace the media sensor see Section 4 9 Thermal transfer printing is enabled but no or only sporadic movement of the ribbon supply hub has been detected 1 Ensure that ribbon is correc...

Page 59: ...the media guide the media sensor and calibrate the printer see Section 2 1 2 The leveling cam may be improperly adjusted see Section 2 2 1 3 The label length or maximum label length setting may need to be increased 4 The media sensor may be occluded or defective Try cleaning and then recalibrate otherwise replace it See Section 4 9 5 The printhead pressure may need to be increased see Section 2 2 ...

Page 60: ...AC line voltage is within the operating range tolerance for the printer and that the unit is installed within an acceptable environment Turn On the Power Switch Did the printer power up Go to Step 2 Go to Section 3 2 2 No Power 2 Ensure that the printer has been correctly loaded with media and ribbon where applicable of an acceptable type Press the key Using the key scroll to Print Quality Label P...

Page 61: ...inter Did the format print Go to Step 6 Depending upon the failed communication method go to Section 3 2 4 Parallel Communication Faults or Section 3 2 5 Serial Communication Faults 6 Examine the printed batch Were any labels skipped during the batch Calibration may be needed see Section 2 1 The media sensor may need an adjustment Tests complete ...

Page 62: ...y Shield Check the Power Supply fuses is there a blown fuse Replace the fuse s If the fuse s continue s to fail the Power Supply Board is probably defective 3 Turn off and unplug the printer Disconnect the following cables from the Power Supply Board Printhead Power Cable J2 Stepper Motor Cable J6 Plug in and turn on the printer Does the printer power up Turn Off the power switch Reconnect the cab...

Page 63: ...that ribbon is correctly loaded Printhead Cable may be damaged or not properly connected Possible misaligned Printhead see Section 2 2 3 Possible defective Printhead Main Board or Power Supply 2 Does the label show streaks or missing dots in the print Incorrectly set Heat value Dirty or defective printhead Damaged or improperly connected Printhead Cable An incorrectly set Leveling Cam see Section ...

Page 64: ...e label Incorrectly set Leveling Cam see Section 3 2 1 Incorrectly set Heat value Printhead may be out of alignment see Section 2 2 3 Worn platen roller Try a different ribbon media combination Adjust the Heat Print Speed and or the Darkness setting to a higher value ...

Page 65: ...uration Label to the host computer settings Did the Configuration Label and the host communication settings differ Reconfigure the printer s communication settings to match the host s or try changing the Port Direction to Uni Directional This menu setting can be found under Communications Parallel Port Note that some host computers are not bi directional compatible 3 Place the printer into Hex Dum...

Page 66: ...guration Press the button again Compare the Communications section on the Configuration Label with the host computer settings Do the Printer s Configuration Label and the host communication settings differ Reconfigure the printer s communication settings to match the host s 3 Place the printer into Hex Dump Mode in the Diagnostics menu Send a label format to the printer from the host Does a Hex AS...

Page 67: ...character string To begin go to the Diagnostics menu and enable Hex Dump Mode see the Operator s Manual for details Exit the menu save changes and returning to the READY mode Now all data sent to the printer will now be output in hexadecimal code along with the printable ASCII equivalents The figure below is a sample Hex Dump Label After sending a label format to the printer the hex code output wi...

Page 68: ...Troubleshooting 3 16 ...

Page 69: ...nthead 3 4 3 Head Up Sensor 5 4 4 Drive Motor 6 4 4 1 Belts 11 4 5 Internal Rewind Option 14 4 6 Media Hub Assembly 18 4 7 Ribbon Spool Assembly 20 4 8 Platen Roller 23 4 9 Media Sensor 25 4 10 Main Logic Board 27 4 11 Power Supply Board 28 4 12 Fuse Replacement 30 ...

Page 70: ...ii ...

Page 71: ...printer parts CAUTION Wear a wrist strap and follow standard ESD prevention measures Use extreme care when near the printhead never use a sharp object on the printhead Never use a sharp object on the platen roller 4 1 Covers Removal 1 Turn Off and unplug the printer 2 Raise the Access Cover to an upright position ...

Page 72: ...emove the Access Cover 5 Remove the three screws located near the Hinges 6 Remove the seven screws along the outside of the Electronics Cover and lift off the Electronics Cover Replacement With the printer turned Off and unplugged reverse previous steps to reinstall the covers ...

Page 73: ...he power supply is suspected in causing the failure of the printhead check the 24 VDC supply voltage before proceeding see Section 2 2 4 Removal 1 Turn Off and unplug the printer 2 Open the access cover to the upright position 3 Unlock and raise the Printhead Assembly 4 Remove ribbon if installed 5 Lower the Printhead Assembly and remove the two Printhead Screws ...

Page 74: ...lly reconnect the two cables to the Printhead ensuring both cables are properly seated in the connectors 2 Insert the Printhead Screws and secure the Printhead 3 Clean the Printhead see Section 2 4 1 4 If removed reinstall the ribbon Lower and lock the Printhead Assembly CAUTION If replacing the printhead in a W 8306 model see Section 2 2 4 and adjust the printhead supply voltage before proceeding...

Page 75: ...or J5 on the back plane 5 Remove the Bracket Mounting Screw and then the Mounting Bracket 6 Remove the Screw that secures the Head Up Sensor to the Sensor Mounting Bracket Replacement 1 Align the new Head Up Sensor with the Mounting Bracket and secure with the removed Screw 2 Secure the Mounting Bracket in place with the Bracket Mounting Screw 3 Connect the Sensor Harness to backplane connector J5...

Page 76: ... the Electronics Cover see Section 4 1 3 Unplug the Drive Motor harness from connector J6 of the power supply board 4 Loosen the two screws on the Upper Belt Tensioner then unhook and remove the Tensioner Spring 5 Remove the Lower Belt Tensioner Screw then unhook and remove the Tensioner Spring ...

Page 77: ...ng Belts from their pulleys within the printer 7 Remove the two Motor Bracket Mounting Screws that secure the Drive Motor Bracket to the chassis of the printer and carefully remove the entire assembly 8 Remove the two Drive Motor Mounting Screws that the secure the Drive Motor to the Drive Motor Bracket ...

Page 78: ...Removal and Replacement 4 8 9 Slip off the Drive Belt 10 Remove the Drive Motor from the Drive Motor Bracket ...

Page 79: ...ion on the Drive Motor Bracket and start but do not tighten both Drive Motor Mounting Screws 2 Pull the Drive Motor slightly within the Drive Motor Bracket to slip the Drive Belt over the Drive Gear 3 After allowing the Tensioner Spring to set the Drive Belt tension tighten the Drive Motor Mounting Screws ...

Page 80: ...Lower Belt Tensioner Screw 6 Reattach the Tensioner Springs to both the Upper and Lower Tensioner assemblies 7 After ensuring that the Timing Belts are properly placed tighten both Motor Bracket Mounting Screws and the Lower Belt Tensioner Screw 8 Tighten the screws on the Upper Belt Tensioner 9 Reconnect the Drive Motor harness to connector J6 on the power supply board 10 Replace the Electronics ...

Page 81: ...r assembly from the printer as described in Section 4 4 2 Loosen the two Drive Motor Mounting Screws 3 Loosen the two Set Screws in the Compound Timing Pulley and carefully slide the Pulley Mounting Shaft out of the assembly 4 Examine all belts for wear replace if necessary ...

Page 82: ...onto the Pulley Mounting Shaft Note The orientation of the Clutch Assembly is critical for correct function of the ribbon and media rewinders 3 Slide the Washer both Timing Belts and Drive Belt onto the Pulley Mounting Shaft 4 Insert the Compound Timing Pulley with the set screw end facing toward the Drive Motor onto the Pulley Mounting Shaft 5 Slide the Spacer onto the Pulley Mounting Shaft 6 Cen...

Page 83: ...Lower Belt Tensioner Screw 12 Reattach the Tensioner Springs to both the Upper and Lower Tensioner assemblies 13 Allow the Tensioner Springs to adjust the belts 14 After ensuring that the Timing Belts are properly placed tighten both Motor Bracket Mounting Screws both Upper Belt Tensioner screws and the Lower Belt Tensioner Screw 15 Reconnect the Drive Motor harness to connector J6 on the power su...

Page 84: ...ind Option Removal 1 Turn Off and unplug the printer 2 Remove the covers see Section 4 1 and remove any media from the Rewind Hub 3 Disengage the Timing Belt by loosening the two screws on the Upper Belt Tensioner and removing the Tensioner Spring ...

Page 85: ...Removal and Replacement 4 15 4 While rotating the hub for access remove the Screws securing the Rewind Hub Assembly to the chassis 5 Carefully remove the Internal Rewind Hub Assembly from the printer ...

Page 86: ...nal Rewind Hub partially into the Internal Rewind Housing and slide on the Clutch Pulley Assembly 3 Slide the Internal Rewind Hub on through the Internal Rewind Housing replace the Rear Bearing and secure in place with the E Clip 4 Position the Clutch Pulley Assembly set screws over the flats in the shaft and tighten to secure 5 Reposition the Internal Rewind Hub in the chassis 6 While holding the...

Page 87: ...mbly 9 Allow the Tensioner Spring to adjust the belt then tighten both Upper Belt Tensioner screws 10 Plug in and turn On the printer With media loaded press the FEED key several times Recheck the belt tension If necessary repeat beginning with Step 9 otherwise continue 11 Turn Off and unplug the printer 12 Replace the covers see Section 4 1 ...

Page 88: ...Remove media 2 Remove the Socket Head Screw from the end of the Media Hub Shaft 3 Carefully slide the Media Hub off the Media Hub shaft 4 Remove the four screws securing the Guide Plate and remove it from the printer 5 Remove the Power Supply Board 6 Remove the three screws securing the Media Hub Shaft to the chassis ...

Page 89: ...r Supply Board and the Guide Plate 3 Slide the Media Hub and its internal parts on to the Media Hub Shaft in the order shown 4 Reinstall the Spring Washers and Socket Head Screw into the end of the Media Hub Shaft as shown Tightening the screw increases the torque the amount of drag of the Media Hub loosening the screw decreases the torque ...

Page 90: ...l Assembly Removal 1 Turn Off and unplug the printer 2 Remove the covers see Section 4 1 and remove the ribbon from the printer 3 Disengage the Timing Belt by loosening the two screws on the Upper Belt Tensioner and removing the Tensioner Spring ...

Page 91: ... Up Hub shaft 6 Loosen the two setscrews on the Clutch Pulley slide the Ribbon Take Up Hub out of the printer approximately 2 inches and remove the Pulley Clutch Remove the Ribbon Take Up Hub 7 Moving to the Ribbon Supply Hub unhook the Clutch Spring from the Clutch Assembly then remove the E Clip from the end of the Ribbon Supply Hub shaft ...

Page 92: ...that it is located with the Pin Spacer and Bearing 2 Slide the Ribbon Supply Hub completely through the housing and install the E Clip onto the end of the shaft Reconnect the Clutch Spring to the Clutch Assembly 3 Slide the Ribbon Take up Hub partially into the printer and insert the Clutch Pulley onto the shaft 4 Install the E Clip 5 Align the Clutch Pulley setscrews to the flats of the Ribbon Ta...

Page 93: ... see Section 4 1 3 Unlatch and raise the Printhead Assembly Remove media from the printer 4 Loosen the three screws securing the Drive Motor Bracket Unhook and remove the Lower Tensioner Spring 5 Slip the Timing Belt off the Platen Pulley 6 Remove the Platen Pulley and bearing not shown from the Platen Shaft ...

Page 94: ...d and place it into the Side Plate 3 Install the Bearing and E Clip to captivate the Platen Roller shaft in the Side Plate 4 On the other end slide the Bearing onto the shaft and into the Center Plate 5 Align the Platen Pulley flat to the shaft flat and slide it firmly into position 6 Install the E Clip to secure it in place 7 Loop the Timing Belt over the Platen Pulley 8 Reinstall the Lower Tensi...

Page 95: ... Remove the two E Clips from the Media Sensor Shaft 5 On the electronics side of the printer remove the E Clip from the Media Sensor Shaft 6 Disconnect the Media Sensor from the back plane board connector J9 and the remove the cable clamp securing the sensor harness to the printer 7 Rotate the Media Sensor Shaft counterclockwise until the Media Sensor Housing is free then remove the housing from t...

Page 96: ... Housing 4 On the media side of the printer slide the Short Spacer toward the inner wall and the Long Spacer toward the Side Plate then install two E Clips onto the Media Sensor Shaft 5 On the electronics side of the printer install the E clip onto the shaft connect the Media Sensor to J9 on the backplane board dress the wiring and install the Cable Clamp 6 Replace the covers see Section 4 1 7 Plu...

Page 97: ...e rear of the printer remove the two Screws securing the Main Logic Board in the card cage 5 Slide the Main Logic Board out of the card cage Note To avoid damage to the Main Logic Board store it in anti static material and always use a ground strap or similar device during handling Replacement 1 Slide the Main Logic Board into the printer pushing firmly to seat it into the backplane 2 Reinstall th...

Page 98: ...wer Supply Cover outward slightly to access and remove the two bottom screws Remove the cover 4 Disconnect all cabling to the Power Supply Board and also remove the screw securing the Ground Wire from the AC Input Connector to the chassis 5 Remove the four Power Supply Board Mounting Screws and the two AC Input Connector Screws 6 Remove the two Screws securing the Heatsink and carefully remove the...

Page 99: ...upply Board Mounting Screws and the two longer AC Input Connector Screws 2 Install the screw to secure the Ground Wire and the two Screws to secure the Heatsink 3 Reconnect all cabling 4 Adjust the printhead supply voltage see Section 2 2 4 5 Reinstall the Power Supply Cover 6 Reinstall the Electronics Cover see Section 4 1 ...

Page 100: ...rious damage including fire Removal 1 Turn Off and unplug the printer 2 Remove the Electronics Cover from the printer see Section 4 1 3 Remove the two top screws on the Power Supply Cover 4 Carefully pull the Power Supply Cover outward slightly to access and remove the two bottom screws then remove the cover 5 Locate the open fuse and remove it using a Fuse Puller ...

Page 101: ...ting P N 42 2141 01 Fuse F2 3A 250V Fast Acting P N 42 2179 01 Note Use caution when replacing Fuse F1 Fuse F1 will only blow during a failure in the primary switching circuit which may indicate a more serious electrical problem 2 Replace the Power Supply Cover 3 Replace the Electronics Cover see Section 4 1 ...

Page 102: ...Removal and Replacement 4 32 ...

Page 103: ...embly 1 5 Inch with 3 Inch Hub Adapter 19 G Main Logic Card 21 W 6308 A Covers 24 B Front Panel 26 C Printer Assemblies 28 D Card Cage and Cable Assemblies 37 E Media Hub Assembly 3 Inch 39 F Media Hub Assembly 1 5 Inch with 3 Inch Hub Adapter 41 G Main Logic Card 43 W 8306 A Covers 46 B Front Panel 48 C Printer Assemblies 50 D Card Cage and Cable Assemblies 59 ...

Page 104: ...06 75 E Font Expansion Card 78 F Internal Rewind W 6208 and W 6308 80 G Internal Rewind W 8306 82 H I O Expansion Card 84 I LAN Interfaces 86 J Peel Mechanism W 6208 and W 6308 88 K Peel Mechanism W 8306 90 L Present Sensor 92 M Twinax Coax Interfaces 94 N USB Interface 96 O Ribbon Saver 98 P Fan Fold Media Guide 100 Q HD Cutter Tray W 6208 and W 6308 102 R HD Cutter Tray W 8306 104 S Standard Cut...

Page 105: ...W 6208 Printer Assemblies 5 1 I W 6208 ...

Page 106: ...W 6208 Printer Assemblies 5 2 A Covers ...

Page 107: ...01 SCREW SEMS PHILLIPS HEAD M3 X 6 BZ 2 11 5027 01 PLATE SUPPORT COVER 3 11 5028 05 SIDE COVER 4 11 4387 01 HINGE 5 15 2812 01 ACCESS COVER 6 16 2585 01 WINDOW COVER 7 16 2479 01 BLOCK FILLER 8 10 2258 01 SCREW PPH HILO 4 24 X 3 75 9 16 2474 01 FASCIA TOP COVER 10 10 2973 01 PUSH NUT ...

Page 108: ...W 6208 Printer Assemblies 5 4 B Front Panel ...

Page 109: ...ITEM NUMBER PART NUMBER DESCRIPTION 1 16 2582 01 FRONT PANEL 2 10 2258 01 SCREW PPH HILO 4 24 X 3 75 3 16 2578 01 FRONT BEZEL 4 16 2579 01 CONTROL PANEL BUTTONS 5 10 2903 03 SCREW TRILOBULAR M4 PHILIPS HEAD 10 6 45 2013 01 LCD MODULE CHAR 2X20 ...

Page 110: ...W 6208 Printer Assemblies 5 6 C Printer Assembly 1 of 7 ...

Page 111: ...W 6208 Printer Assemblies 5 7 Printer Assembly 2 of 7 ...

Page 112: ...W 6208 Printer Assemblies 5 8 Printer Assembly 3 of 7 ...

Page 113: ...W 6208 Printer Assemblies 5 9 Printer Assembly 4 of 7 ...

Page 114: ...W 6208 Printer Assemblies 5 10 Printer Assembly 5 of 7 ...

Page 115: ...W 6208 Printer Assemblies 5 11 Printer Assembly 6 of 7 ...

Page 116: ...W 6208 Printer Assemblies 5 12 Printer Assembly 7 of 7 ...

Page 117: ... 2442 01 SPRING TORSION 76 20 2164 01 PRINTHEAD THERMAL 24 17 2448 01 BUMPER SELF STICK 79 24 2521 01 ASSY DRIVE MOTOR 25 13 2273 01 ROLLER DRIVE 87 10 2514 03 SCREW FLTHD M3 X 10 26 10 2913 01 FOOT STICK ON 88 10 2515 03 SCREW SOCHD M3 X 10 27 24 2568 01 CARD CAGE ASSEMBLY W 6208 89 10 2515 05 SCREW SOCHD M3 X 14 28 12 3342 01 PLATE MOUNTING REAR 90 10 2446 01 RING RETAINING 7 32 31 16 2516 01 PU...

Page 118: ...PLUG BUTTON 1 2 INCH 157 17 2403 01 WASHER FENDER 352 17 2763 01 SPRING COMP 480 X 045 X 1 75 160 899190 PULLEY TENSION 356 10 2582 01 WASHER NYLON 375 X 242 X 144 164 12 2492 01 SHAFT PIVOT 357 10 2565 01 SPACER 165 11 4469 01 BRACKET ROLLER 365 10 2831 04 SCREW SEMS PHP HEAD M4X12 BZ 166 12 2650 01 COVER THREADED 366 17 2762 01 SPRING EXTENSION 167 17 2557 01 SPRING COMPRESSION 240 OD X 035 370 ...

Page 119: ...W 6208 Printer Assemblies 5 15 D Card Cage and Cable Assemblies ...

Page 120: ... 5 24 2537 01 ASSY SENSOR HEAD UP Back Plane J5 Head Up Sensor 6 32 2473 01 ASSY PRINTHEAD DATA CABLE Back Plane J4 Printhead 7 32 2443 01 ASSY MAIN CCA POWER CABLE Back Plane J13 Power Supply PCB J4 8 32 2442 01 ASSY MOTOR CONTROL CABLE Back Plane J12 Power Supply PCB J5 9 32 2444 01 FRONT PANEL FLEX CABLE Back Plane J7 Front Panel PCB 10 32 2456 01 CABLE FLEX MEDIA SENSOR Back Plane J9 Media Sen...

Page 121: ...W 6208 Printer Assemblies 5 17 E Media Hub Assembly 3 Inch ...

Page 122: ... 17 2759 01 5 SPACER NYLON 4 17 2449 01 RING RETAINING 5 11 4477 01 WASHER KEYED 6 16 2447 01 DISC FRICTION 7 10 2856 01 3 SCREW M3 X 5LG 8 11 5098 01 3 CLIP MEDIA 9 10 2258 01 SCREW 4 24 X 3 75 10 12 2784 01 HUB MEDIA 3 11 16 2743 01 COVER END 12 17 2450 01 SPRING COMPRESSION 13 17 2487 01 WASHER NYLON SHOULDER 14 10 2586 01 WASHER FLAT 250 ID X 687 OD 15 10 2855 01 SCREW 1 4 20 X 1 1 4 ...

Page 123: ...W 6208 Printer Assemblies 5 19 F Media Hub Assembly 1 5 Inch with 3 Inch Hub Adapter ...

Page 124: ... 4477 01 WASHER KEYED 6 16 2447 01 DISC FRICTION 7 12 2782 01 HUB MEDIA 1 5 8 10 2852 01 3 SCREW M3 X 5 X 6 9 11 5007 01 3 CLIP MEDIA 3 10 10 2515 01 SCREW SOCHD M3 X 6 11 12 2751 01 BEARING MEDIA HUB 12 17 2450 01 SPRING COMPRESSION 13 17 2487 01 WASHER NYLON SHOULDER 14 10 2586 01 WASHER FLAT 250 ID X 687 OD 15 10 2855 01 SCREW 1 4 20 X 1 1 4 16 12 2783 01 HUB ADAPTER CORE 17 10 2603 01 CAP PLAS...

Page 125: ...W 6208 Printer Assemblies 5 21 G Main Logic Card 1 ...

Page 126: ...W 6208 Printer Assemblies 5 22 Main Logic Card ITEM NUMBER PART NUMBER DESCRIPTION 1 51 2301 03 ASSEMBLY MAIN LOGIC CCA ...

Page 127: ...W 6308 Printer Assemblies 5 23 II W 6308 ...

Page 128: ...W 6308 Printer Assemblies 5 24 A Covers ...

Page 129: ...EW SEMS PHILLIPS HEAD M3 X 6 BZ 2 11 5027 01 PLATE SUPPORT COVER 3 11 5028 05 SIDE COVER 4 11 4387 01 HINGE 5 15 2812 01 ACCESS COVER 6 16 2585 01 WINDOW COVER 7 16 2479 01 BLOCK FILLER 8 10 2258 01 SCREW PPH HILO 4 24 X 3 75 9 16 2474 01 FASCIA TOP COVER W 6208 W 6308 10 10 2973 01 PUSH NUT ...

Page 130: ...W 6308 Printer Assemblies 5 26 B Front Panel ...

Page 131: ... ITEM NUMBER PART NUMBER DESCRIPTION 1 16 2582 01 FRONT PANEL 2 10 2258 01 SCREW PPH HILO 4 24 X 3 75 3 16 2578 01 FRONT BEZEL 4 16 2579 01 CONTROL PANEL BUTTONS 5 10 2903 03 SCREW TRILOBULAR M4 PHILIPS HEAD 10 6 45 2013 01 LCD MODULE CHAR 2X20 ...

Page 132: ...W 6308 Printer Assemblies 5 28 C Printer Assembly 1 of 7 ...

Page 133: ...W 6308 Printer Assemblies 5 29 Printer Assembly 2 of 7 ...

Page 134: ...W 6308 Printer Assemblies 5 30 Printer Assembly 3 of 7 ...

Page 135: ...W 6308 Printer Assemblies 5 31 Printer Assembly 4 of 7 ...

Page 136: ...W 6308 Printer Assemblies 5 32 Printer Assembly 5 of 7 ...

Page 137: ...W 6308 Printer Assemblies 5 33 Printer Assembly 6 of 7 ...

Page 138: ...W 6308 Printer Assemblies 5 34 Printer Assembly 7 of 7 ...

Page 139: ...ION 76 20 2195 01 KYOCERIA 6 300DPI THIN GLAZE 24 17 2448 01 BUMPER SELF STICK 79 24 2521 02 ASSY DRIVE MOTOR 25 13 2273 01 ROLLER DRIVE 87 10 2514 03 SCREW FLTHD M3 X 10 26 10 2913 01 FOOT STICK ON 88 10 2515 03 SCREW SOCHD M3 X 10 27 24 2568 02 CARD CAGE ASSEMBLY W 6308 89 10 2515 05 SCREW SOCHD M3 X 14 28 12 3342 01 PLATE MOUNTING REAR 90 10 2446 01 RING RETAINING 7 32 31 16 2516 01 PULLEY TIMI...

Page 140: ...1 SPACER 157 17 2403 01 WASHER FENDER 365 10 2831 04 SCREW SEMS PHP HEAD M4X12 BZ 160 899190 PULLEY TENSION 366 17 2762 01 SPRING EXTENSION 164 12 2492 01 SHAFT PIVOT 370 17 2432 01 FAN GUARD WITH FILTER 165 11 4469 01 BRACKET ROLLER 377 12 3008 01 COVER HUB 166 12 2650 01 COVER THREADED 378 130944 NUT M3 X 5 KEPS YELLOW ZINC 167 17 2557 01 SPRING COMPRESSION 240 OD X 035 379 13 2398 01 COVER POWE...

Page 141: ...W 6308 Printer Assemblies 5 37 D Card Cage and Cable Assemblies ...

Page 142: ... 5 24 2537 01 ASSY SENSOR HEAD UP Back Plane J5 Head Up Sensor 6 32 2455 01 ASSY CABLE PRINTHEAD DATA Back Plane J4 Printhead 7 32 2443 01 ASSY MAIN CCA POWER CABLE Back Plane J13 Power Supply PCB J4 8 32 2442 01 ASSY MOTOR CONTROL CABLE Back Plane J12 Power Supply PCB J5 9 32 2444 01 FRONT PANEL FLEX CABLE Back Plane J7 Front Panel PCB 10 32 2456 01 CABLE FLEX MEDIA SENSOR Back Plane J9 Media Sen...

Page 143: ...W 6308 Printer Assemblies 5 39 E Media Hub Assembly 3 Inch ...

Page 144: ...9 01 5 SPACER NYLON 4 17 2449 01 RING RETAINING 5 11 4477 01 WASHER KEYED 6 16 2447 01 DISC FRICTION 7 10 2856 01 3 SCREW M3 X 5LG 8 11 5098 01 3 CLIP MEDIA 9 10 2258 01 SCREW 4 24 X 3 75 10 12 2784 01 HUB MEDIA 3 W 6208 W 6308 11 16 2743 01 COVER END 12 17 2450 01 SPRING COMPRESSION 13 17 2487 01 WASHER NYLON SHOULDER 14 10 2586 01 WASHER FLAT 250 ID X 687 OD 15 10 2855 01 SCREW 1 4 20 X 1 1 4 ...

Page 145: ...W 6308 Printer Assemblies 5 41 F Media Hub Assembly 1 5 Inch with 3 Inch Hub Adapter ...

Page 146: ... 4477 01 WASHER KEYED 6 16 2447 01 DISC FRICTION 7 12 2782 01 HUB MEDIA 1 5 8 10 2852 01 3 SCREW M3 X 5 X 6 9 11 5007 01 3 CLIP MEDIA 3 10 10 2515 01 SCREW SOCHD M3 X 6 11 12 2751 01 BEARING MEDIA HUB 12 17 2450 01 SPRING COMPRESSION 13 17 2487 01 WASHER NYLON SHOULDER 14 10 2586 01 WASHER FLAT 250 ID X 687 OD 15 10 2855 01 SCREW 1 4 20 X 1 1 4 16 12 2783 01 HUB ADAPTER CORE 17 10 2603 01 CAP PLAS...

Page 147: ...W 6308 Printer Assemblies 5 43 G Main Logic Card 1 ...

Page 148: ...W 6308 Printer Assemblies 5 44 Main Logic Card ITEM NUMBER PART NUMBER DESCRIPTION 1 51 2301 01 ASSEMBLY MAIN LOGIC CCA ...

Page 149: ...W 8306 Printer Assemblies 5 45 III W 8306 ...

Page 150: ...W 8306 Printer Assemblies 5 46 A Covers ...

Page 151: ... 01 SCREW SEMS PHILLIPS HEAD M3 X 6 BZ 2 11 5027 01 PLATE SUPPORT COVER 3 11 5028 05 SIDE COVER 4 11 4387 01 HINGE 5 15 2813 01 ACCESS COVER 6 16 2585 01 WINDOW COVER 7 16 2498 01 BLOCK FILLER 8 10 2258 01 SCREW PPH HILO 4 24 X 3 75 9 16 2496 01 FASCIA TOP COVER 10 10 2973 01 PUSH NUT ...

Page 152: ...W 8306 Printer Assemblies 5 48 B Front Panel ...

Page 153: ... ITEM NUMBER PART NUMBER DESCRIPTION 1 16 2495 01 FRONT PANEL 2 10 2258 01 SCREW PPH HILO 4 24 X 3 75 3 16 2578 01 FRONT BEZEL 4 16 2579 01 CONTROL PANEL BUTTONS 5 10 2903 03 SCREW TRILOBULAR M4 PHILIPS HEAD 10 6 45 2013 01 LCD MODULE CHAR 2X20 ...

Page 154: ...W 8306 Printer Assemblies 5 50 C Printer Assembly 1 of 7 ...

Page 155: ...W 8306 Printer Assemblies 5 51 Printer Assembly 2 of 7 ...

Page 156: ...W 8306 Printer Assemblies 5 52 Printer Assembly 3 of 7 ...

Page 157: ...W 8306 Printer Assemblies 5 53 Printer Assembly 4 of 7 ...

Page 158: ...W 8306 Printer Assemblies 5 54 Printer Assembly 5 of 7 ...

Page 159: ...W 8306 Printer Assemblies 5 55 Printer Assembly 6 of 7 ...

Page 160: ...W 8306 Printer Assemblies 5 56 Printer Assembly 7 of 7 ...

Page 161: ...NG TORSION 76 20 2157 01 8 PRINTHEAD TDK 24 17 2448 01 BUMPER SELF STICK 79 24 2521 02 ASSY DRIVE MOTOR 25 13 2246 01 ROLLER DRIVE 87 10 2514 03 SCREW FLTHD M3 X 10 26 10 2913 01 FOOT STICK ON 88 10 2515 03 SCREW SOCHD M3 X 10 27 24 2568 03 CARD CAGE ASSEMBLY W 8306 89 10 2515 05 SCREW SOCHD M3 X 14 28 12 3342 01 PLATE MOUNTING REAR 90 10 2446 01 RING RETAINING 7 32 31 16 2516 01 PULLEY TIMING PLA...

Page 162: ...2403 01 WASHER FENDER 356 10 2582 01 WASHER NYLON 375 X 242 X 144 160 899190 PULLEY TENSION 357 10 2565 01 SPACER 164 12 2492 01 SHAFT PIVOT 365 10 2831 04 SCREW SEMS PHP HEAD M4X12 BZ 165 11 4469 01 BRACKET ROLLER 366 17 2762 01 SPRING EXTENSION 166 12 2650 01 COVER THREADED 370 17 2432 01 FAN GUARD WITH FILTER 167 17 2557 01 SPRING COMPRESSION 240 OD X 035 377 12 3008 01 COVER HUB 168 17 2447 01...

Page 163: ...W 8306 Printer Assemblies 5 59 D Card Cage and Cable Assemblies ...

Page 164: ...24 2537 01 ASSY SENSOR HEAD UP Back Plane J5 Head Up Sensor 6 32 2467 01 ASSY CABLE PRINTHEAD DATA Back Plane J4 Printhead 7 32 2443 01 ASSY MAIN CCA POWER CABLE Back Plane J13 Power Supply PCB J4 8 32 2442 01 ASSY MOTOR CONTROL CABLE Back Plane J12 Power Supply PCB J5 9 32 2444 01 FRONT PANEL FLEX CABLE Back Plane J7 Front Panel PCB 10 32 2456 01 CABLE FLEX MEDIA SENSOR Back Plane J9 Media Sensor...

Page 165: ...W 8306 Printer Assemblies 5 61 E Media Hub Assembly 3 Inch ...

Page 166: ... 17 2759 01 7 SPACER NYLON 4 17 2449 01 RING RETAINING 5 11 4477 01 WASHER KEYED 6 16 2447 01 DISC FRICTION 7 10 2856 01 4 SCREW M3 X 5LG 8 11 5098 01 4 CLIP MEDIA 9 10 2258 01 SCREW 4 24 X 3 75 10 12 2784 02 HUB MEDIA 3 11 16 2743 01 COVER END 12 17 2450 01 SPRING COMPRESSION 13 17 2487 01 WASHER NYLON SHOULDER 14 10 2586 01 WASHER FLAT 250 ID X 687 OD 15 10 2855 01 SCREW 1 4 20 X 1 1 4 ...

Page 167: ...W 8306 Printer Assemblies 5 63 F Media Hub Assembly 1 5 Inch with 3 Inch Hub Adapter ...

Page 168: ... 4477 01 WASHER KEYED 6 16 2447 01 DISC FRICTION 7 12 2782 02 HUB MEDIA 1 5 8 10 2852 01 4 SCREW M3 X 5 X 6 9 11 5007 01 4 CLIP MEDIA 4 10 10 2515 01 SCREW SOCHD M3 X 6 11 12 2751 01 BEARING MEDIA HUB 12 17 2450 01 SPRING COMPRESSION 13 17 2487 01 WASHER NYLON SHOULDER 14 10 2586 01 WASHER FLAT 250 ID X 687 OD 15 10 2855 01 SCREW 1 4 20 X 1 1 4 16 12 2783 02 HUB ADAPTER CORE 17 10 2603 01 CAP PLAS...

Page 169: ...W 8306 Printer Assemblies 5 65 G Main Logic Card 1 ...

Page 170: ...W 8306 Printer Assemblies 5 66 Main Logic Card ITEM NUMBER PART NUMBER DESCRIPTION 1 51 2301 02 ASSEMBLY MAIN LOGIC CCA ...

Page 171: ...Options 5 67 IV Options ...

Page 172: ...Options 5 68 A Cover Dampener ...

Page 173: ...Dampener P N 74 2394 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 17 2699 01 ASSEMBLY DAMPENER 2 11 4913 01 PLATE LINKAGE MOUNT 3 10 2761 01 SCREW FLAT HEAD M4 X 10MM 4 11 4912 01 MOUNT DAMPENER 5 10 2762 01 SCREW PH M4 X 6MM ...

Page 174: ...Options 5 70 B Standard Cutter W 6208 and W 6308 ...

Page 175: ...01 BRACKET UPPER CUTTER MTG 7 10 2514 01 SCREW FLTHD M3 X 6 8 12 2493 01 PIVOT SHAFT CUTTER BRACKET 9 10 0447 01 E RING 188 DIA SHAFT 10 11 4410 01 BRACKET LOWER CUTTER MTG 11 24 2379 01 ASSY CUTTER 12 11 4419 01 COVER CUTTER LOWER 15 15 2495 01 ASSY CATCH TRAY CUTTER 16 11 4412 01 GUIDE MEDIA CUTTER 17 10 2534 01 SCREW M3 X 6 PHILLIPS 18 32 2276 01 ASSY CUTTER CONTROL CABLE not shown in illustrat...

Page 176: ...Options 5 72 C HD Cutter W 6208 and W 6308 ...

Page 177: ...Options 5 73 Mechanism Item Number 1 Detail ...

Page 178: ...SCREW FL THD M3 X 6 16 17 0168 01 CABLE CLAMP 17 10 3086 01 NUT HEX SELF LOCKING M3 CRES 18 32 2276 01 ASSY CUTTER CONTROL CABLE not shown in drawing 19 10 2105 03 SCREW M3X6 PAN HEAD 20 10 3120 01 SCREW SET M3X3 CUP POINT Mechanism Detail Item Number 1 P N 17 3053 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 DPO17 2726 45 MOVING BLADE 2 DPO17 2726 46 FIXED BLADE 3 DPO17 2726 47 ASSY FRAME 4 DPO17 272...

Page 179: ...Options 5 75 D HD Cutter W 8306 ...

Page 180: ...Options 5 76 Mechanism Item Number 1 Detail ...

Page 181: ...W FL THD M3 X 6 16 17 0168 01 CABLE CLAMP 17 10 3086 01 NUT HEX SELF LOCKING M3 CRES 18 32 2276 01 ASSY CUTTER CONTROL CABLE not shown in drawing 19 10 2105 03 SCREW M3X6 PAN HEAD 20 10 3120 01 SCREW SET M3X3 CUP POINT Mechanism Detail Item Number 1 P N 17 3054 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 DPO17 2726 40 MOVING BLADE 2 DPO17 2726 41 FIXED BLADE 3 DPO17 2726 42 ASSY FRAME 4 DPO17 2726 43...

Page 182: ...Options 5 78 E Font Expansion Card ...

Page 183: ...Options 5 79 Font Expansion Card P N 78 2321 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 51 2284 00 ASSEMBLY FONT EXPANSION BOARD 2 11 5279 01 PLATE REAR COVER 3 10 2903 04 SCREW M4 X 12 ...

Page 184: ...Options 5 80 F Internal Rewind W 6208 and W 6308 ...

Page 185: ...OUSING MEDIA SPOOL 8 16 2283 01 HUB TAKE UP 9 17 2439 01 COMPRESSION SPRING 10 10 2514 03 SCREW FLTHD M3 X 10 11 17 2456 01 1875 DIA CRES 440C BALL 12 11 4343 01 TENSION BAR 13 16 2267 01 RETAINER MEDIA 14 16 2268 01 PAD SCREW 16 15 2435 02 ASSY KNURLED HEAD SCREW 88 LG 17 15 2435 01 ASSY KNURLED HEAD SCREW 5 LG 18 10 0509 01 SCREW PHP 8 32 X 1 4 19 10 0563 01 E RING 3 8 TRUARC 5133 37 20 17 3028 ...

Page 186: ...Options 5 82 G Internal Rewind W 8306 ...

Page 187: ...SION 10 10 2514 03 SCREW FLTHD M3 X 10 11 17 2424 01 SPRING PIN CRES 062 DIA X 3 8 LG 12 12 2406 01 SHAFT MEDIA HUB 13 16 2267 01 RETAINER MEDIA 14 16 2268 01 PAD SCREW 16 15 2435 02 ASSY KNURLED HEAD SCREW 88 LG 17 15 2435 01 ASSY KNURLED HEAD SCREW 5 LG 18 10 0509 01 SCREW PHP 8 32 X 1 4 19 10 0563 01 E RING 3 8 TRUARC 5133 37 20 17 3028 01 BEARING FLANGED 440C 3 8 X 7 8 21 10 0273 01 PIN ROLL 3...

Page 188: ...Options 5 84 H I O Expansion Card ...

Page 189: ... 78 2256 01 With FLASH Memory P N 78 2256 02 ITEM NUMBER PART NUMBER DESCRIPTION 1 51 2310 01 51 2310 11 ASSEMBLY I O EXPANSION BOARD WITHOUT FLASH MEMORY ASSEMBLY I O EXPANSION BOARD WITH FLASH MEMORY 2 11 5279 01 PLATE REAR COVER 3 10 2903 04 SCREW M4 X 12 ...

Page 190: ...Options 5 86 I LAN Interfaces 3 1 2 1 2 3 ...

Page 191: ...PART NUMBER DESCRIPTION 1 15 2944 01 DMXNet Card 2 11 5206 01 PLATE REAR COVER 3 10 2903 04 SCREW M4 X 12 DMXrfNet P N 78 2494 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 24 2606 01 DMXrfNet Card 2 11 5206 01 PLATE REAR COVER 3 10 2903 04 SCREW M4 X 12 ...

Page 192: ...Options 5 88 J Peel Mechanism W 6208 and W 6308 ...

Page 193: ...8 DIA SHAFT 8 11 5024 01 BRACKET ROLLER FRONT 9 11 5023 01 BRACKET ROLLER REAR 10 12 2797 01 SHAFT ROLLER 11 12 2608 01 SHAFT LATCH 12 16 2277 01 BLOCK SLIDE 13 13 2281 01 BLOCK LATCH 15 17 2459 01 SPRING COMPRESSION 042 W D 16 16 2349 01 ROLLER CLAMP 17 12 2564 01 SHAFT HINGE 18 12 2610 01 BAR PEEL 19 10 2259 01 SCREW PANHD 2 56 X 31 LG 20 16 2349 04 ROLLER CLAMP 21 10 2820 01 WASHER LOCK 2 ...

Page 194: ...Options 5 90 K Peel Mechanism W 8306 ...

Page 195: ... RING 188 DIA SHAFT 8 11 5025 01 BRACKET ROLLER FRONT 9 11 5026 01 BRACKET ROLLER REAR 10 12 2798 01 SHAFT ROLLER 11 12 2453 01 SHAFT LATCH 12 16 2277 01 BLOCK SLIDE 13 16 2278 01 BLOCK LATCH 15 17 2459 01 SPRING COMPRESSION 042 W D 16 16 2349 01 ROLLER CLAMP 17 12 2551 01 SHAFT HINGE 18 12 2610 02 BAR PEEL 19 10 2259 01 SCREW PANHD 2 56 X 31 LG 20 10 2820 01 WASHER LOCK 2 ...

Page 196: ...Options 5 92 L Present Sensor ...

Page 197: ... Present Sensor P N 78 2333 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 11 4185 01 BRACKET SENSOR MOUNITING 2 24 2352 01 ASSEMBLY PRESENT SENSOR 3 11 5169 01 SUPPORT SENSOR 4 17 2403 02 SCREW PHILLIPS HEAD M3 X 5 X 6 ...

Page 198: ...Options 5 94 M Twinax Coax Interfaces ...

Page 199: ...10 2520 01 SCREW 4 40 X 2 5 5 11 5281 01 BRACKET COVER CONNECTOR 6 32 2328 01 CABLE ASSEMBLY TWINAX INTERFACE Coax Interface P N 78 2305 02 ITEM NUMBER PART NUMBER DESCRIPTION 1 11 5206 01 PLATE COVER EXPANSION 2 10 2930 04 SCREW M4 X 12 PHILLIPS HEAD 3 24 2530 01 CCA TWINAX COAX 4 10 2520 01 SCREW 4 40 X 2 5 5 11 5281 01 BRACKET COVER CONNECTOR 7 32 2327 01 CABLE ASSEMBLY COAX INTERFACE ...

Page 200: ...Options 5 96 N USB Interface 3 1 2 ...

Page 201: ...Options 5 97 USB Interface P N 78 2388 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 51 2324 00 USB INTERFACE CARD 2 11 5206 01 PLATE REAR COVER 3 10 2903 04 SCREW M4 X 12 ...

Page 202: ...Options 5 98 O Ribbon Saver ...

Page 203: ...ING BALL FLANGED 3125 ID 15 150128 BEARING BALL 6MM X 13MM 53 10 0252 01 E RING 5 16 TRUARC X 5133 31 16 17 2786 06 BELT TIMMING 3 MM HTD 88 T 54 899210 SPACER PIVOT SHAFT 17 17 2314 06 SPRING COMPRESSION LC 026B 9MW 55 10 3040 01 WASHER FLAT NYLON 18 11 4188 01 GUIDE MEDIA FRONT 56 16 2857 01 IDLER RIBBON SAVER 19 17 2796 01 GEAR SPUR 21 TEETH 57 12 3184 01 SHAFT IDLER RIBBON SAVER 20 17 2343 01 ...

Page 204: ...Options 5 100 P Fan Fold Media Guide 1 ...

Page 205: ...Options 5 101 Fan Fold Media Guide P N 15 2786 01 ITEM NUMBER PART NUMBER DESCRIPTION 1 15 2786 01 FANFOLD MEDIA GUIDE ...

Page 206: ...Options 5 102 Q Heavy Duty Cutter Tray W 6208 and W 6308 ...

Page 207: ...TTOM TRAY 3 11 4666 01 ARM UPPER 4 11 4667 01 ARM LOWER 5 11 4668 01 BRACKET MOUNTING TRAY 6 11 4669 01 PLATE NUT 7 12 2660 01 BLOCK GUIDE 8 17 2654 01 WING NUT M5 X 8 9 17 2655 01 WING STUD M5 X 8 10 10 2519 02 SCREW PANHD SEMS M3 X 8 11 10 2227 05 WASHER SHIM 13 17 2572 01 BUMPER BUTTON 62 0D X 125 THK 14 17 2669 01 BEARING SLEEVE 252OD 126ID 125 ...

Page 208: ...Options 5 104 R Heavy Duty Cutter Tray W 8306 ...

Page 209: ...M TRAY 3 11 4666 02 ARM UPPER 4 11 4667 02 ARM LOWER 5 11 4668 02 BRACKET MOUNTING TRAY 6 11 4669 01 PLATE NUT 7 12 2660 01 BLOCK GUIDE 8 17 2654 01 WING NUT M5 X 8 9 17 2655 01 WING STUD M5 X 8 10 10 2519 02 SCREW PANHD SEMS M3 X 8 11 10 2227 05 WASHER SHIM 13 17 2572 01 BUMPER BUTTON 62 0D X 125 THK 14 17 2669 01 BEARING SLEEVE 252OD 126ID 125 ...

Page 210: ...Options 5 106 S Standard Cutter Tray W 6208 and W 6308 ...

Page 211: ...R DESCRIPTION 1 10 2113 01 WASHER FEATHERED STEEL 2 10 2356 01 SCREW SLOT 8 32 X 3 16 3 11 4422 02 BRACKET CUTTER CATCH TRAY 4 11 4420 01 TRAY CATCH CUTTER 5 11 4422 01 BRACKET CUTTER CATCH TRAY 6 11 4421 01 LEVER CATCH TRAY 7 140093 KNOB PLASTIC 8 32 TAPPED 8 11 4423 01 EXTENSION CATCH TRAY ...

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Datamax W-Class, Maintenance Manual

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Summary of Contents for W-Class

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