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Datalogic DS5100-X200, Reference Manual

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Datalogic DS5100-X200 Reference Manual Download Page 73

ELECTRICAL INSTALLATION 

 

57 

 

4 

Main Interface 

 

RS232 

RS485 

Full-Duplex

 

 

TX 

TX+ 

 

RX 

*

RX+ 

 

RTS 

TX- 

 

CTS 

*

RX- 

 

SGND 

SGND 

*

 Do not leave floating, see par. 4.2.2 for connection details. 

 

 

NOTE:

 To avoid electromagnetic interference when the scanner is connected 

to a CBX connection box, verify the jumper positions in the CBX as indicated 
in its Installation Manual. 

 
 

4.1  POWER SUPPLY 

 
Power  can  be  supplied  to  the  scanner  through  the  CBX100/500  spring  clamp  terminal  pins 
as shown in Figure 32: 
 

 

 
 
 
 
 
 
 

V+ 

in 

Earth 
Ground 

Power Supply 

VGND 

 

Figure 32 - Power Supply Connections 

 
The power must be between 10 and 30 Vdc only. 
 
It  is  recommended  to  connect  the  device  CHASSIS  to  earth  ground  (Earth)  by  setting  the 
appropriate jumper in the CBX connection box. See the CBX Installation Manual for details. 
 
 

4.2  MAIN SERIAL INTERFACE 

 

 

CAUTION:

  Do  not  connect  to  the  Main  Interface  spring  clamp  terminals  if 

using Host Interface Modules (Fieldbus) with the CBX500. 

 
The  signals  relative  to  the  following  serial  interface  types  are  available  on  the  CBX  spring 
clamp terminal blocks. 
 
If the interface type is not compatible with the current communication handshaking, then the 
system forces the handshake to 

none

. 

 

The main interface type and the relative parameters (baud rate, data bits, etc.) can be 
set  using  the  Genius  utility  program  or  the  Genius  based  Host  Mode  Programming 
procedure. 

 
Details regarding the connections and use of the interfaces are given in the next paragraphs. 
 

Summary of Contents for DS5100-X200

Page 1: ......

Page 2: ... express written permission of Datalogic S p A and or its affiliates Datalogic and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U Genius e Genius ACR DST EBC ID NET PackTrack Subzero and X PRESS are trademarks of Datalogic S p A and or its affiliates All other trademarks and brands are property of their respective owners Datalogic ...

Page 3: ...ration 18 2 INTRODUCTION 19 2 1 Product Description 19 2 1 1 Indicators 20 2 2 ID NET 20 2 2 1 How To Setup Configure the Scanner Network 22 2 3 X PRESS Human Machine Interface 23 2 3 1 Diagnostic Indication 23 2 3 2 X PRESS Functions 24 2 4 External Memory Backup Restore 26 2 5 Automatic Scanner Replacement 29 2 6 Display 30 2 6 1 Display Messages 30 2 7 Model Description 34 2 8 Oscillating Mirro...

Page 4: ...i Station Layout with Dual Port Scanners 77 5 5 EBC Networks 78 5 6 ID NET Synchronized Networks 83 5 7 ID NET Multidata Networks 88 5 8 Pass Through 89 5 9 Other Layouts 89 6 READING FEATURES 90 6 1 Advanced Code Reconstruction ACR 4 90 6 1 1 Tilt Angle for Advanced Code Reconstruction 91 6 1 2 ACR Reading Conditions for Medium Range Models 92 6 1 3 ACR Reading Conditions for Long Range Models 94...

Page 5: ...ts 136 User Interface Serial Host 137 B ALTERNATIVE CONNECTIONS FOR ETHERNET MODELS 138 Power COM and I O Connector 138 On Board Ethernet Connector 139 ID NET Network Termination 139 Inputs 139 Outputs 140 C CONNECTIONS FOR PROFINET IO MODELS 142 On Board Profinet IO Connectors 2 142 Power Input Trigger 142 GLOSSARY 143 INDEX 146 ...

Page 6: ...ww datalogic com and click on the SUPPORT Unattended Scanning Systems category link From this page you can select your product model from the dropdown list which gives you access to Downloads including Data Sheets Manuals Software Utilities and Drawings Repair Program for On Line Return Material Authorizations RMAs plus Repair Center contact information Service Program containing details about Mai...

Page 7: ...pplicable requirements of IEC 60825 1 and complies with 21 CFR 1040 10 except for deviations pursuant to Laser Notice N 50 date June 24 2007 The scanner is classified as a Class 2 laser product according to IEC 60825 1 regulations There is a safety device which allows the laser to be switched on only if the motor is rotating above the threshold for its correct scanning speed The laser beam can be ...

Page 8: ...imum level of the laser diode 60 mW at 630 to 680 nm Warning and Device Class Labels Produit s conforme selon 21CFR 1040 10 sauf des dérogations relatives à la Laser Notice N 50 date Juin 24 2007 Dans le paquet il y a l étiquette s pour les pays où le texte d avertissement en français sont obligatoires Le s mettre sur le produit à la place de la version anglaise Exemple d étiquettes d avertissemen...

Page 9: ...nce of the product with essential requirements listed in the applicable European directive Since the directives and applicable standards are subject to continuous updates and since Datalogic promptly adopts these updates therefore the EU declaration of conformity is a living document The EU declaration of conformity is available for competent authorities and customers through Datalogic commercial ...

Page 10: ... however it is also a precision product and therefore before and during installation it must be handled correctly to avoid damage avoid that the scanners hit one another causing damage They should be handled separately avoid that the scanners are dropped exceeding shock limits do not fine tune the positioning by striking the scanner or bracket ...

Page 11: ...xi do not weld the scanner into position which can cause electrostatic heat or output window damage do not spray paint near the scanner which can cause output window damage ...

Page 12: ...and Device Class Labels 7 Indicator LEDs 2 Power Serial Interfaces I O Cable 8 Network LEDs with 25 pin D sub connector 9 Power On LED 4 Laser Beam Output Window 10 Focus Adjustment Screw 5 Mounting Holes 7 11 X PRESS Push Button 6 Display 10 11 2 4 7 9 8 6 5 1 5 ...

Page 13: ...bels 7 Indicator LEDs 2 Power Serial Interfaces I O Connector 8 Network LEDs 3 Ethernet Connector 9 Power On LED 4 Laser Beam Output Window 10 Focus Adjustment Screw 5 Mounting Holes 7 11 X PRESS Push Button 6 Display Connector block rotates to 90 position 9 6 10 11 8 2 4 5 7 1 3 5 ...

Page 14: ...Indicator LEDs 2 Power Trigger Input Connector 8 Network LEDs 3 Profinet IO EBC Network Connectors 9 Power On LED 4 Laser Beam Output Window 10 Focus Adjustment Screw 5 Mounting Holes 7 11 X PRESS Push Button 6 Display Connector block rotates to 90 position 2 4 11 1 3 6 7 8 9 10 5 ...

Page 15: ...ce Class Labels 7 Indicator LEDs 2 Power Serial Interfaces I O Cable 8 Network LEDs with 25 pin D sub connector 9 Power On LED 4 Laser Beam Output Window 10 Focus Adjustment Screw 5 Mounting Holes 7 11 X PRESS Push Button 6 Display 4 1 6 7 8 9 11 10 2 5 ...

Page 16: ...s 2 Power Serial Interfaces I O Connector 8 Network LEDs 3 Ethernet Connector 9 Power On LED 4 Laser Beam Output Window w heater 10 Focus Adjustment Screw 5 Mounting Holes 7 11 X PRESS Push Button 6 Display 12 Subzero Logo Connector block rotates to 90 position 9 10 11 12 2 4 5 7 3 5 6 1 8 ...

Page 17: ...out the data is transmitted to the Host on the main serial interface In Local Echo communication mode the RS232 auxiliary interface can be used to transmit data independently from the main interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone Figure 1 Scanner Connected to a Serial Host in...

Page 18: ... Interface I1B External Trigger B polarity insensitive TX Auxiliary Interface TX V Power Reference External Trigger RX Auxiliary Interface RX V Power Source Inputs SGND Auxiliary Interface Reference I2A Input 2 A polarity insensitive ID NET I2B Input 2 B polarity insensitive REF Network Reference V Power Reference Inputs ID ID NET network Shield ID ID NET network Shield Network Cable Shield Main I...

Page 19: ...shown in the figures below Figure 3 Positioning with Mounting Bracket 2 When mounting the scanner take into consideration these three ideal label position angles Skew 15 to 30 Tilt 0 and Pitch 0 Assure at least 15 Minimize Minimize Figure 4 Skew Tilt and Pitch Angles 3 Refer to the Reading Diagrams in par 6 4 to decide the distance your scanner should be positioned at Skew 45 15 0 15 45 Pitch S T ...

Page 20: ...0 OM take into consideration these three ideal label position angles Skew 15 to 30 Tilt 0 and Pitch 0 The Skew angle refers to the most inclined or external raster line so that all other raster lines assure more than 15 Skew Assure at least 15 Minimize Minimize Figure 6 Skew Tilt and Pitch Angles 3 Refer to the Reading Diagrams in par 6 4 to decide the distance your scanner should be positioned at...

Page 21: ...r focus is in the Unlocked position The alternating message on the display shows the mechanical Focus Position as well as the message Please Lock Focus on the scanner display 2 Using a screwdriver turn the focus adjustment screw in the desired direction clockwise focus nearer to the scanner or counterclockwise focus farther from the scanner The focus position in centimeters and inches is shown on ...

Page 22: ...dicator LEDs are illustrated in the following table LED Color Description READY Green Indicates the device is ready to operate For Subzero models this LED blinks during the warm up phase GOOD Green Confirms successful reading TRIGGER Yellow Indicates the status of the reading phase COM Yellow Indicates active communication on main serial port STATUS Red Indicates a NO READ result ETH2 Yellow Indic...

Page 23: ...fferent barcodes the LEARN LED returns to the blinking state for the next code If more than one barcode is detected in the scan line the Multi Label mode is enabled refer to the 5K Family Software Configuration Parameter Guide Help file 3 Exit the process by pressing the X PRESS push button once The scanner will restart at the end of the process and then the detected barcodes are automatically con...

Page 24: ...ptimal setup of the reading parameters for that specific barcode Figure 8 X PRESS Interface Auto Setup Function The procedure is as follows A place the desired barcode on the scanline B enter the AutoSetup function the laser turns on and the SETUP LED blinks to indicate the ongoing process C wait until the SETUP LED stays steady on indicating the reader has detected the barcode This procedure ends...

Page 25: ...US LOCK LED is on 2 Release the button to enter the Focus Lock function Once entered the scanner automatically performs the Lock saving or Unlock procedure depending on the previous state of the Locked Position parameter Figure 9 X PRESS Interface Focus Lock Unlock Function The procedure is as follows A enter the Focus Lock function B wait until the Focus locked at message appears on the display i...

Page 26: ...net IO message appears on the display indicating the scanner has been set and saved The scanner will restart at the end of the process NOTE To reset the scanner to its default Profinet interface settings you can also perform the Reset Scanner to Factory Default procedure as described in the paragraph below Reset Scanner to Factory Default Optional If it ever becomes necessary to reset the scanner ...

Page 27: ...file Select Install Genius and follow the installation procedure This configuration procedure assumes scanner connection to a CBX100 500 Genius running on a laptop computer is connected to the scanner auxiliary port through the CBX100 500 9 pin connector To communicate with the scanner Genius performs an auto baudrate detection starting from its default parameters which are 115200 8 N 1 These para...

Page 28: ...DS5100 REFERENCE MANUAL 12 1 1 Select the Create a new configuration button You will be guided through the configuration being asked to define the following parameters a Barcode selection and definition ...

Page 29: ...RAPID CONFIGURATION 13 1 b Operating mode selection and definition a Digital Inputs configuration ...

Page 30: ...DS5100 REFERENCE MANUAL 14 1 b Digital Outputs configuration c Hardware interface selection ...

Page 31: ...mode does not require connection to an external Presence Sensor When working in this mode the reader is continuously scanning while the reading phase is activated each time a barcode enters the reader reading zone The reader stops reading after an N number of scans without a code Barcode characters are transmitted on the serial interface In case of a failed reading phase no message is sent to the ...

Page 32: ...iguration as follows Saving the configuration to disk Switching to Advanced mode Sending the configuration to the scanner 3 After sending the configuration to the scanner you have completed the configuration process 4 By clicking Finish the System Information window will be displayed with specific information concerning the scanner ...

Page 33: ...t Chart Code 128 1 Enter the Test mode function by holding the X PRESS push button pressed until the TEST LED is on 2 Release the button to enter the Test mode function Once entered the Bar Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar Graph shows the Good Read Rate In case of no read condition only the STATUS LED is on and blinks Figure 12 X PRESS Interfac...

Page 34: ...ost computer using the Host Mode programming procedure by commands via the serial interface See the Host Mode Programming manual on the downloadable Genius mini DVD zip file Alternative Layouts The ID NET network is a built in high speed interface dedicated for high speed scanner interconnection ID NET is in addition to the Main and Auxiliary serial interfaces If you need to install an ID NET netw...

Page 35: ...ain features are listed below Medium Long Range Linear and Oscillating Mirror models user selectable focus for high application flexibility ID NET and EBC Ethernet Bus Connections Embedded PROFINET IO and EtherNet IP for connectivity to main industrial Fieldbus X PRESS interface Genius software tool embedded multi language display for easy scanner setup and maintenance Rotating connector block for...

Page 36: ...ven in the absence of data transmission because of polling activity on the Fieldbus network During the reader startup reset or restart phase all the LEDs blink for one second PWR blue This LED indicates that the reader is connected to the power supply ETH yellow This LED indicates connection to the on board Ethernet or Profinet IO network 2 2 ID NET The ID NET network is a built in high speed inte...

Page 37: ...are typically located far away from each other and they use a dedicated presence sensor At the end of each reading phase each scanner transmits its own data message to the host Thanks to ID NET data collection among readers is accomplished at a high speed without the need of an external multiplexing device This leads to an overall cost reduction and to a simple system wiring ...

Page 38: ...nfiguration to the Local Device Master choose Yes 4 Then run the NET AUTOSET procedure from the Icon in the Devices Area Genius sets all slave scanners according to the Master Role Synchronized or Multidata and assigns each a random address If necessary this address can be changed through the Network Wizard 5 Configure the System parameters via Genius 6 If using the CBX connection box equipped wit...

Page 39: ...em all The colors and meaning of the five LEDs when in the one of the operating modes On Line Automatic or Continuous are illustrated in par 2 1 1 NOTE Except for the Focus Lock Unlock function the X PRESS functions do not work if the motor or laser are turned off see chp 8 for details 2 3 1 Diagnostic Indication The STATUS and READY LEDs blink simultaneously to signal the presence of an alarm or ...

Page 40: ...nce button is pressed the cycle of LEDs activation is as follows Release button to Exit Release button to enter Test Mode Release button to enter AutoLearn Release button to enter AutoSetup Release button to enter Focus Lock Unlock cycle Release button to Exit Test Mode Function Once entered the Bar Graph on the five LEDs is activated and if the scanner starts reading barcodes the Bar Graph shows ...

Page 41: ...atically configured in scanner memory AutoSetup Function Once entered if a barcode label is positioned in front of the scanline the scanner automatically performs the optimal setup of the reading parameters for that specific barcode The procedure is as follows place the desired barcode on the scanline enter the AutoSetup function the laser turns on and the SETUP LED blinks to indicate the ongoing ...

Page 42: ...s you can perform this procedure by holding the X PRESS push button pressed while powering up the scanner and waiting for all LEDs to blink simultaneously three times before releasing the push button This procedure takes 5 6 seconds for Serial Models 10 seconds for Ethernet Models 20 seconds for Profinet IO models At the end of the procedure the Configuration and Environmental parameters are reset...

Page 43: ...Controller QLM Series Gateways NOTE Before executing a Backup on a BM100 backup module make sure the Write Protection switch is set to Unlocked If BM100 and BM2x0 are both installed B R is automatically performed only on the BM100 module BM2x0 can execute B R only with Network up and running network cable connected QL500 can backup up to 10 nodes Master 9 slaves ...

Page 44: ...ure the new scanner has been previously set to default 3 Run the Restore procedure by pressing the Restore Button see Restore procedure NOTE If the Automatic Scanner Replacement parameter is enabled the Restore procedure starts automatically when the new scanner is recognized To Erase any previous Backup 1 Press the Erase button 2 All backups are deleted The Status window shows the status of the b...

Page 45: ...ormed Other Configuration 1 Connect to the scanner and properly configure it according to your application needs 2 Enable the Automatic Scanner Replacement parameter then Send the configuration to the scanner 3 Backup the configuration by selecting Backup Restore in the Device drop down list from the Genius menu 4 Get the configuration and verify that the Automatic Scanner Replacement parameter is...

Page 46: ... can be enabled disabled in Genius The display language for messages can be selected in Genius The currently supported languages are English default French German Italian Japanese 2 6 1 Display Messages The following examples of DS5100 Local Display messages are given to help interpret the information reported Test Mode Results A A A Z Z Z Z Z Z Z Z Z Z Z F X X X c m Y Y Y i n A reading percentage...

Page 47: ...stic Alarms A l e r t F o c u s E x p X X X c m X X X i n X expected focus distance in cm and inches A l e r t M o t o r S p e e d X X X X Y Y Y Y X expected speed Y actual speed Generic Alarms A l e r t F a i l u r e X X X X numeric error value even if User Defined Messages are selected for data transmission the numeric error value is sent to the display Slave Node Alarms A l e r t I D N E T N o ...

Page 48: ...umber of scans on the code S Quality Counters value max 100 Code Reconstruction W number of scans on the code max 255 S number of decodes max 255 on the digit in the code which was decoded the least number of times Network Diagnostic Messages Master only The display alternates between message 1 and 2 0 N e t w o r k 1 5 M S S S S S S S S S S S S S S S 1 6 N e t w o r k 3 1 S S S S S S S S S S S S ...

Page 49: ... M00 ID NET Network Master Sxx ID NET Network Slave address or EBC Slave address Null string Alone no network Focus Locked F o c u s L o c k e d a t F Z Z Z c m Y Y Y i n X device serial number Z focus position in cm Y focus position in inches Focus Unlocked If focus is not locked an additional message Please Lock Focus appears as well as the following S N X X X X X X X X X F Z Z Z c m Y Y Y i n X...

Page 50: ...ailable For a complete list of combinations see the Models tab on the Product page of the website Communication Interface 2 SER RS232 RS485main RS232aux 3 ETH Built in Ethernet PNET 1 port Profinet I O SER RS232 RS485main RS232aux 4 PNET 2 ports Profinet IO EBC Network Reading Range 1 Medium 2 Long Special Features 0 Standard 5 Subzero Optic Version 0 Linear 2 Oscillating Mirror DS5100 X X X X ...

Page 51: ...e more than 15 Skew This avoids the direct reflection of the laser light emitted by the reader 0 15 35 code surface 5 Figure 5 Oscillating Mirror Skew Angle Otherwise the scanner can be mounted at an angle of inclination of 15 in order to attain symmetrical deflection ranges 0 20 20 code surface 15 Figure 6 Oscillating Mirror Reading Position In the above case the zone where the scan line is perpe...

Page 52: ...densation build up from negatively affecting the reading results Upon power up in a subzero environment the scanner waits until these internal components are heated to within their operating temperature range Power up at 35 C can take about 20 minutes before the scanner is ready to read barcodes During this time the laser motor and display remain off and the Ready LED blinks indicating the warm up...

Page 53: ...Discovery utility available in the Options Communications tab NOTE This feature only works for the built in interfaces Ethernet or Profinet IO Discovery Procedure 1 Select the desired device by comparing the MAC address and or Serial Number fields with the label on the device 2 Click the Change button to assign the desired IP address NOTE It is advised to use an assigned static IP address instead ...

Page 54: ...DS5100 REFERENCE MANUAL 38 2 3 Click the Apply button The device will be re discovered You should now see the device displayed with the newly assigned IP address ...

Page 55: ...or only for DS5100 XX00 Linear readers 93ACC1785 GFC 400 only for DS5100 XX00 Linear readers 93ACC1867 Brackets BK 4000 L Shape Bracket 93ACC1837 BK 4001 U Shape Bracket 93ACC1838 Connection Boxes CBX100 Compact Connection Box 93A301067 CBX100 All In One Compact Connection Box BM100 93A301076 CBX100 LT Compact Connection Box Subzero 93A301069 CBX100 LT All In One Compact Connection Box Subzero BM1...

Page 56: ...5750001 SC5000 1100 Profibus System Controller 935750002 SC5000 1200 Profinet System Controller 935750003 Cables CAB DS01 S M12 IP67 Cable To CBX or QL 1M 93A050058 CAB DS03 S M12 IP67 Cable To CBX or QL 3M 93A050059 CAB DS05 S M12 IP67 Cable To CBX or QL 5M 93A050060 CAB XB02 25PM 25PF Extension Cable CBX 2M 93A051384 CAB ETH M01 M12 RJ45 IP67 Ethernet Cable 1M 93A051346 CAB ETH M03 M12 RJ45 IP67...

Page 57: ...PG 100 K01 POWER SUPPLY 60W KIT EU with M12 connector for Profinet models 93ACC0059 PG 100 K02 POWER SUPPLY 60W KIT UK with M12 connector for Profinet models 93ACC0060 PG 100 K03 POWER SUPPLY 60W KIT US with M12 connector for Profinet models 93ACC0058 PG 240 K01 POWER SUPPLY 240W 8 Port M12 EU w o M12 Cable 93ACC0145 PG 240 K03 POWER SUPPLY 240W 8 Port M12 US w o M12 Cable 93ACC0144 PWR 480B POWER...

Page 58: ... the DS5100 reader and all the parts supplied with the equipment are present and intact when opening the packaging the list of parts includes DS5100 reader DS5100 Quick Guide Barcode Test Chart Grade A Mounting Kit bracket screws flat washers lock washers Figure 14 DS5100 Package Contents ...

Page 59: ...or mechanical fixture to the L shaped mounting bracket There are also three screw holes M5 x 5mm depth for fixture to the U shaped mounting bracket The following diagrams give the overall dimensions of the scanner and mounting brackets and may be used for installation Refer to par 3 2 1 and 3 4 for correct positioning Figure 15 DS5100 Standard Serial Model Overall Dimensions mm in ...

Page 60: ...DS5100 REFERENCE MANUAL 44 3 Connector block rotates to 90 position Figure 16 DS5100 Standard Ethernet Model Overall Dimensions mm in ...

Page 61: ...MECHANICAL INSTALLATION 45 3 Connector block rotates to 90 position Figure 17 DS5100 Standard Profinet Model Overall Dimensions mm in ...

Page 62: ...DS5100 REFERENCE MANUAL 46 3 Figure 18 DS5100 OM Serial Model Overall Dimensions ...

Page 63: ...MECHANICAL INSTALLATION 47 3 Connector block rotates to 90 position Figure 19 DS5100 OM Ethernet Model Overall Dimensions ...

Page 64: ...DS5100 REFERENCE MANUAL 48 3 Connector block rotates to 90 position Figure 20 DS5100 OM Profinet Model Overall Dimensions ...

Page 65: ...1 L Shape Mounting Bracket Overall Dimensions Figure 22 U Shape Mounting Bracket Overall Dimensions 55 2 17 10 0 39 70 2 76 80 3 15 Ø4 2 Ø0 17 N 4 Ø4 2 Ø0 17 N 4 3 0 Ø8 1 Ø0 32 N 2 8 1 0 32 N 6 70 2 76 120 4 72 3 0 12 4 2 0 17 mm in mm in ...

Page 66: ...S5100 Using the DS5100 mounting bracket you can quickly and easily obtain standard mounting positions i e 15 Skew angles for the reader as shown in the following figures Figure 23 Positioning with L Shape Mounting Bracket Skew 45 15 0 15 45 Pitch ...

Page 67: ...MECHANICAL INSTALLATION 51 3 Figure 24 Positioning with U Shape Mounting Bracket Tilt alignment marks Skew 0 45 45 15 15 ...

Page 68: ...DS5100 REFERENCE MANUAL 52 3 Figure 25 DS5100 OM Positioning with U Shape Mounting Bracket Tilt alignment marks Skew 0 45 45 15 15 ...

Page 69: ...ng Window CAUTION Avoid any contact with the deflection mirror mirrored rotor the lenses or other optical components otherwise the performance of the reader will be reduced Clean the deflection mirror surface and reading window with a clean soft cloth and alcohol before closing the scanner 3 Check that the seal is correctly positioned not symmetrical curved seal corners towards scanner lower edge ...

Page 70: ...w angle is represented by the value S in Figure 29 Position the reader to assure at least 15 for the Skew angle This avoids the direct reflection of the laser light emitted by the DS5100 Figure 29 DS5100 Skew Angle The Tilt angle is represented by the value T in Figure 30 Position the reader in order to minimize the Tilt angle Figure 30 DS5100Tilt Angle By using the ACR4 Advanced Code Reconstructi...

Page 71: ...MECHANICAL INSTALLATION 55 3 The Pitch angle is represented by the value P in Figure 31 Position the reader in order to minimize the Pitch angle Figure 31 DS5100 Pitch Angle P P ...

Page 72: ...ils of the connector pins and relative connections are indicated in Appendix C The table below gives the pinout of the CBX100 500 terminal block connectors Use this pinout when the DS5100 reader is connected by means of the CBX100 500 CBX100 500 Terminal Block Connectors Input Power Vdc Power Supply Input Voltage GND Power Supply Input Voltage Earth Protection Earth Ground Inputs V Power Source Ex...

Page 73: ...ect the device CHASSIS to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details 4 2 MAIN SERIAL INTERFACE CAUTION Do not connect to the Main Interface spring clamp terminals if using Host Interface Modules Fieldbus with the CBX500 The signals relative to the following serial interface types are available on the CBX spring clamp t...

Page 74: ...s The overall maximum cable length must be less than 15 m 49 2 ft SGND RXD TXD CTS RTS USER INTERFACE SGND TX RX RTS CTS SCANNER Figure 33 RS232 Main Interface Connections Using Hardware Handshaking The RTS and CTS signals control data transmission and synchronize the connected devices Figure 34 RS232 Control Signals If the RTS CTS handshaking protocol is enabled the DS5100 activates the RTS outpu...

Page 75: ...onments The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground RX485 TX485 SGND RX485 TX485 USER INTERFACE SGND TX RX TX RX SCANNER Figure 35 RS485 Full duplex Connections NOTE For applications that do not use RX485 signals do not leave these lines floating but connect them to SGND as shown below RX485...

Page 76: ...ax cable length depends on the baudrate used see the Baudrate Table below For Common Power Connections use only 2 wires ID and ID DC Voltage Power cable Vdc GND should be handled as a signal cable i e do not put it together with AC cable Wire dimensioning must be checked in order to avoid voltage drops greater than 0 8 Volts Cable should lie down as near as possible to the ID NET cable avoiding wi...

Page 77: ...d between the Trigger activation and the beginning of data transmission to the Host Max ID NET Response Time 240 220 200 180 160 140 120 100 80 60 40 20 0 Response Time ms Number of Nodes 500 kbps 250 kbps 125 kbps 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Figure 37 ID NET Response Time CONDITIONS ID NET Synchronized layout message length 50 bytes per node ...

Page 78: ...DS5100 REFERENCE MANUAL 62 4 Figure 38 ID NET Network Connections with isolated power blocks ...

Page 79: ...ELECTRICAL INSTALLATION 63 4 Figure 39 ID NET Network Connections with Common Power Branch Network ...

Page 80: ...DS5100 REFERENCE MANUAL 64 4 Figure 40 ID NET Network Connections with Common Power Star Network ...

Page 81: ...utility program or Genius based Host Mode Programming provided on the downloadable Genius mini DVD zip file The 9 pin female Auxiliary Interface connector inside the CBX is the preferred connector for device configuration or communication monitoring 5 1 6 9 Figure 41 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface C...

Page 82: ...tion V Power Source External Trigger I1A External Trigger A polarity insensitive I1B External Trigger B polarity insensitive V Power Reference External Trigger The External Trigger input is used in the On Line operating Mode and tells the scanner to scan for a code The active state of this input is selected in software Refer to the Genius Help On Line The yellow Trigger LED Figure A B C D E 7 is o...

Page 83: ...er Using Scanner Power EXTERNAL TRIGGER INPUT CONNECTIONS USING EXTERNAL POWER Pulled down to External Input Device Reference Input Signal PNP Photocell Figure 45 PNP External Trigger Using External Power Pulled up to External Input Device Power Input Signal NPN Photocell Figure 46 NPN External Trigger Using External Power ...

Page 84: ...NS USING SCANNER POWER Power to Input Device Input Input Device Signal Reference Input Device PNP Input 2 Using Scanner Power Power to Input Input Device Signal Input Device Reference Input Device NPN Input 2 Using Scanner Power INPUT 2 CONNECTIONS USING EXTERNAL POWER Pulled down to External Input Device Reference Input Signal Input Device Figure 47 PNP Input 2 Using External Power ...

Page 85: ...ier Parameters in the 5K Family Software Configuration Parameter Guide Help file 4 6 OUTPUTS Two general purpose outputs are available CAUTION For Ethernet models when Outputs 1 and 2 are connected through the CBX connection box they become opto isolated and polarity sensitive and acquire the electrical characteristics listed below To function correctly they require setting the Output Type configu...

Page 86: ...he Vdc GND spring clamps is available directly to the Output Device on the V V spring clamps and does not pass through the Power Switch ON OFF inside the CBX Disconnect the power supply when working inside the CBX Figure 49 PNP Open Emitter Output Using Scanner Power Figure 50 NPN Open Collector Output Using Scanner Power Power to Output Output device Signal Output device Reference Output 1 Device...

Page 87: ...terface types please refer to their own manual RS232 PC side connections 1 5 9 6 9 pin male connector 13 25 14 1 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 CTS 5 CTS Pulled up to External Output Device Power Output Signal Output 1 Device Pulled up to External Output Device Power Output Signal Output 2 Device Pulled down to External Output Device Reference...

Page 88: ...s transmitted to the Host on the main serial interface A Genius based Host Mode programming can be accomplished either through the main interface or the Auxiliary interface In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the main interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelec...

Page 89: ...enius configuration program or Genius based Host Mode programming In Local Echo communication mode data is transmitted on the RS232 auxiliary interface independently from the Fieldbus interface selection When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone Figure 54 External Fieldbus Interface Point to Poin...

Page 90: ...ng a Local Area Network LAN one or more DS5100 x3xx model scanners can be connected to the network by using CAB ETH M0x cables In the example below Power and an External Trigger are brought to each scanner through a CBX connection box using the CAB DS0x S cables Figure 55 Ethernet TCP IP Network Layout Ethernet Interface Auxiliary Serial Interface Local Echo RS232 External Trigger for On Line Mode...

Page 91: ...le Port Scanners x3xx models One or more DS5100 x3xx model scanners can be connected to the network by using CAB ETH M0x cables connected to a Certified PROFINET IO Switch or PLC Every scanner must have its own unique Station Name see Profinet IO Line Parameters in Help On Line For a Multi Station layout each scanner independently receives the Trigger signal Trigger Input from presence sensor Inpu...

Page 92: ... in Help On Line For a Single Station layout each scanner simultaneously receives the Trigger signal Trigger Input from presence sensor Input from Fieldbus Host or Serial Start Stop from Fieldbus Host and each scanner sends its message to the Host Power connections can be made using the CS A1 02 or AS I accessory power cables to the power source This cable also allows the External Trigger Input to...

Page 93: ... in Help On Line For a Multi Station layout each scanner independently receives the Trigger signal Trigger Input from presence sensor Input from Fieldbus Host or Serial Start Stop from Fieldbus Host and each scanner sends its message to the Host Power connections can be made using the CS A1 02 or AS I accessory power cables to the power source This cable also allows the External Trigger Input to b...

Page 94: ...12 M12 cables Power connections can be made using the CS A1 02 or AS I accessory power cables to the power source The Trigger signal is sent through the SC5000 to all the readers simultaneously and each scanner sends its message to the SC5000 Master which relays a single message to the Host computer See below for DS5100 configuration details and the SC5000 Reference Manual for more system details ...

Page 95: ...ectrically connect the DS5100 scanner in the application 2 To set the DS5100 scanner as an EBC Slave follow the EBC network selection procedure described in step 4 X PRESS Configuration 3 Run Discovery from the SC5000 System Info page to discover all scanners in the network NOTE The DS5100 scanners can also be added to the EBC network using the Add button in the SC5000 GUI ...

Page 96: ...NUAL 80 5 4 Give a descriptive name to the DS5100 scanner typically scanner position and then press the Update All button 5 From the SC5000 Utilities menu launch Genius 6 Run the Get command to open the DS5100 Controller ...

Page 97: ...TYPICAL LAYOUTS 81 5 7 Double click on the DS5100 scanner to configure it ...

Page 98: ...perating mode is only available for dual port long range models working in EBC DS5100 24xx 8 Save the configuration to the DS5100 scanner in Genius 9 Save the entire EBC network slave scanners SC5000 configuration backup on the Compact Flash in the SC5000 See the SC5000 Reference Manual for details The DS5100 can also be used in Redundant System applications REDs ...

Page 99: ... the External Trigger signal is unique to the system there is a single reading phase and a single message from the master scanner to the Host computer It is not necessary to bring the External Trigger signal to all the scanners The main auxiliary and ID NET interfaces are connected as shown in the figure below Figure 60 ID NET Synchronized Layout The Master scanner can be connected to the CBX seri...

Page 100: ... Layout DS5100 Master with QL500 DS5100 Slaves with QL100 Host QL100 PS Power Ethernet Interface CBL 1490 ID NET Terminator The ID NET network must be terminated inserting an ID NET terminator into the last QL in the network ID NET on the QL500 is internally terminated Slave Nodes CBL 1480 xx CAB PW EXT CBL 1480 xx QL500 Master QL100 ID NET Host QL100 3 1 4 PS Power CBX500 w BM200 CBL 1490 ID NET ...

Page 101: ...nner internal CBX500 9 pin connector using the Genius configuration program or Genius based Host Mode programming Configuration can also be accomplished in Genius directly through the Ethernet network In this case initial connection can be made using Programming Barcodes Figure 63 ID NET Synchronized Layout DS5100 Master with BM200 210 TCP IP Ethernet Interface to Host Ethernet Interface CBX500 wi...

Page 102: ...e CBX500 connection box System configuration can be accomplished through the Auxiliary interface of the Master scanner internal CBX500 9 pin connector using the Genius configuration program or Genius based Host Mode programming Figure 64 ID NET Fieldbus Synchronized Layout Fieldbus Interface External Trigger for On Line Mode ID NET up to 16 devices practical limit Host 2 Master Slave 1 Slave n Pow...

Page 103: ...DS5100 Slaves with QL100s Input Power Profibus Interface External Trigger for On Line Mode External Digital I O Devices Aux port for Reader Configuration ID NET Network ID NET Terminator NOTE The ID NET network must be terminated inserting an ID NET terminator into the last QL in the network ID NET on the QLM600 is internally terminated QLM600 ID NET Slaves 1 2 6 5 QL100 CBL 1490 CAB AUX03 QL100 C...

Page 104: ...Host Figure 67 ID NET Multidata with Fieldbus Host Terminal Main Serial Interface RS232 or RS485 Auxiliary Serial Interface Local Echo RS232 External Trigger for On Line Mode ID NET up to 32 devices max network extension of 1000 m Host 1 4 3 2 Master Slave 1 Slave n Power Terminal Fieldbus Interface Auxiliary Serial Interface Local Echo RS232 External Trigger for On Line Mode ID NET up to 32 devic...

Page 105: ...ost When On Line Operating mode is used the scanner is activated by an External Trigger photoelectric sensor when the object enters its reading zone Figure 68 Pass Through On ID NET Layout NOTE The Master scanner connected to the Host can be alternatively connected to a Fieldbus network using a Host Interface module through a CBX500 connection box 5 9 OTHER LAYOUTS NOTE Other backward compatible l...

Page 106: ... partial scans on the label obtained using the motion of the label itself the scanner is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 70 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code The alignment is performed by...

Page 107: ...he maximum tilt angle maximum under which the code reconstruction process is still possible Laser Beam tilt angle 0 to max Figure 72 Tilt Angle The decoder will be able to read the label with a tilt angle between max and max as shown in the following figure Conveyor Laser Beam No Read No Read 0 OK OK OK OK OK No Read Figure 73 Reading Zones with Max ...

Page 108: ...io 3 1 Table 1 Code 39 Minimum Code Height for ACR4 Reading mm 45 max 30 max Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 5 1 1 5 2 2 5 3 Code Resolution mm 0 25 11 14 16 19 22 25 8 10 12 14 16 19 0 30 12 15 18 20 23 26 8 10 13 15 17 19 0 33 13 16 18 21 24 27 9 11 13 15 18 20 0 38 14 17 20 22 25 28 9 12 14 16 18 21 0 50 17 20 22 25 28 31 11 13 16 18 20 22 0 72 22 25 28 31 33 36 14 16 19 21 23 25 1 00 29...

Page 109: ...inimum Code Height for ACR4 Reading mm 45 max 30 max Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 5 1 1 5 2 2 5 3 Code Resolution mm 0 25 9 12 15 18 21 23 7 9 11 13 16 18 0 30 10 13 16 19 22 24 7 9 12 14 16 18 0 33 11 14 16 19 22 25 8 10 12 14 17 19 0 38 12 15 17 20 23 26 8 10 13 15 17 19 0 50 14 17 20 22 25 28 9 12 14 16 18 21 0 72 18 21 24 27 29 32 12 14 16 19 21 23 1 00 24 26 29 32 35 38 15 17 19 22 ...

Page 110: ...23 24 Ratio 3 1 Table 6 Code 39 Minimum Code Height for ACR4 Reading mm 45 max 30 max Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 5 1 1 5 2 2 5 3 Code Resolution mm 0 25 9 9 11 12 14 15 6 7 8 9 10 11 0 30 10 11 12 13 15 16 7 7 8 10 11 12 0 33 11 11 12 14 15 17 7 8 9 10 11 12 0 38 12 13 13 15 16 18 8 8 9 10 12 13 0 50 15 16 16 17 18 20 9 10 11 12 13 14 0 72 20 21 22 22 23 24 13 13 14 14 15 16 1 00 27 28...

Page 111: ...inimum Code Height for ACR4 Reading mm 45 max 30 max Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 5 1 1 5 2 2 5 3 Code Resolution mm 0 25 7 8 9 11 12 14 5 6 7 8 9 11 0 30 8 9 10 11 13 14 6 6 7 9 10 11 0 33 9 10 10 12 13 15 6 7 8 9 10 11 0 38 10 11 11 12 14 15 6 7 8 9 10 12 0 50 12 13 14 14 15 17 8 8 9 10 11 12 0 72 16 17 18 18 19 20 10 11 11 12 13 14 1 00 21 22 23 24 24 25 13 14 15 15 16 16 Table 10 NOT...

Page 112: ...to ensure a successful read 6 2 1 Step Ladder Mode If scanning is perpendicular to the code motion direction Figure 74 the number of effective scans performed by the reader is given by the following formula SN LH LS SS 2 Where SN number of effective scans LH label height in mm LS label movement speed in mm s SS number of scans per second Figure 74 Step Ladder Scanning Mode For example the DS5100 8...

Page 113: ...fective scans FW reading field width in mm LW label width in mm LS label movement speed in mm s SS scans per second Figure 75 Picket Fence Scanning Mode For example for a 60 mm wide code moving in a point where the reading field is 160 mm wide at a 2000 mm s speed the DS5100 800 scans per sec performs 160 60 2000 800 2 38 effective scans Direction of code movement at LS speed Laser beam DS5100 FW ...

Page 114: ... 20 mils codes F 45 Near 0 25 mm 10 mils 30 cm 11 8 in 72 cm 28 3 in F 65 Med 0 30 mm 12 mils 45 cm 17 7 in 110 cm 43 3 in F 75 Far 0 38 mm 15 mils 58 cm 22 8 in 140 cm 55 1 in 1x20 OM Medium Range Models Focus Max Code Resolution Reading Distance on 0 50 mm 20 mils codes F 30 Near 0 20 mm 8 mils 18 cm 7 1 in 47 cm 18 5 in F 40 Med 0 25 mm 10 mils 23 cm 9 1 in 67 cm 26 4 in F 60 Far 0 38 mm 15 mil...

Page 115: ...res For Standard and OM models these diagrams are taken on various resolution sample codes at a 25 C ambient temperature and depend on the conditions listed under each diagram Subzero model diagrams are based on an ambient temperature of 35 C and depend on the conditions listed under each diagram ...

Page 116: ...er beam output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 10 12 14 16 in 0 6 4 6 2 4 mm 2 8 8 ...

Page 117: ...ware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 12 14 16 18 20 22 in 0 8 4 6 2 6 mm 2 8 10 4 10 ...

Page 118: ...e Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 8 10 12 14 16 18 20 22 24 in 0 8 4 6 2 6 mm 2 8 10 4 10 12 12 ...

Page 119: ...are Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 8 12 16 20 24 28 32 36 in 0 12 8 4 mm 4 12 16 8 16 ...

Page 120: ...Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 4 8 12 16 20 24 28 32 36 40 44 in 0 16 8 12 4 12 mm 4 16 20 8 20 ...

Page 121: ...tput window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 10 12 14 16 in 0 6 4 6 2 4 mm 2 8 8 ...

Page 122: ...Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 12 14 16 18 20 22 in 0 8 4 6 2 6 mm 2 8 10 4 10 ...

Page 123: ...ttings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 8 10 12 14 16 18 20 22 24 in 0 8 4 6 2 6 mm 2 8 10 4 10 12 12 ...

Page 124: ...rdware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 8 12 16 20 24 28 32 36 in 0 12 8 4 mm 4 12 16 8 16 ...

Page 125: ...tings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 4 8 12 16 20 24 28 32 36 40 44 in 0 16 8 12 4 12 mm 4 16 20 8 20 ...

Page 126: ...s the center of the laser beam output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 45 Software Parameters Reading Mode Linear Reading Distance Horizontal Reading Width 12 16 20 24 28 in 0 16 8 12 4 12 mm 4 16 8 ...

Page 127: ... beam output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 45 Software Parameters Reading Mode Linear Reading Distance Horizontal Reading Width 12 16 20 24 28 32 36 in 0 20 8 12 4 12 mm 4 20 8 16 16 ...

Page 128: ...beam output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 45 Software Parameters Reading Mode Linear Reading Distance Horizontal Reading Width 12 16 20 24 28 32 36 40 44 48 in 0 20 8 12 4 12 mm 4 20 8 16 16 ...

Page 129: ... window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 45 Software Parameters Reading Mode Linear Reading Distance Horizontal Reading Width 8 12 16 20 24 28 32 36 40 44 48 52 56 in 0 20 8 12 4 12 mm 4 20 8 16 16 24 24 ...

Page 130: ...m output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 8 10 12 14 16 in 0 6 4 6 2 4 mm 2 8 8 ...

Page 131: ...rdware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 12 14 16 18 20 in 0 8 4 6 2 6 mm 2 8 10 4 10 ...

Page 132: ...e Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 6 8 10 12 14 16 18 20 22 in 0 8 4 6 2 6 mm 2 8 10 4 10 12 12 ...

Page 133: ...are Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 8 12 16 20 24 28 32 36 in 0 12 8 4 mm 4 12 16 8 16 ...

Page 134: ...Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 4 8 12 16 20 24 28 32 36 40 44 in 0 16 8 12 4 12 mm 4 16 20 8 20 ...

Page 135: ...am output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 8 10 12 14 16 in 0 6 4 6 2 4 mm 2 8 8 ...

Page 136: ... Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 12 14 16 18 20 in 0 8 4 6 2 6 mm 2 8 10 4 10 ...

Page 137: ...ettings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 6 8 10 12 14 16 18 20 22 in 0 8 4 6 2 6 mm 2 8 10 4 10 12 12 ...

Page 138: ...rdware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 8 12 16 20 24 28 32 36 in 0 12 8 4 mm 4 12 16 8 16 ...

Page 139: ...tings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 0 Software Parameters Reading Mode Linear For Tilt angles of 45 the reading performance is reduced by approximately 10 Reading Distance Horizontal Reading Width 4 8 12 16 20 24 28 32 36 40 44 in 0 16 8 12 4 12 mm 4 16 20 8 20 ...

Page 140: ... 0 0 is the center of the laser beam output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 45 Software Parameters Reading Mode Linear Reading Distance Horizontal Reading Width 12 16 20 24 28 in 0 16 8 12 4 12 mm 4 16 8 ...

Page 141: ... beam output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 45 Software Parameters Reading Mode Linear Reading Distance Horizontal Reading Width 12 16 20 24 28 32 36 in 0 20 8 12 4 12 mm 4 20 8 16 16 ...

Page 142: ...beam output window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 45 Software Parameters Reading Mode Linear Reading Distance Horizontal Reading Width 12 16 20 24 28 32 36 40 44 48 in 0 20 8 12 4 12 mm 4 20 8 16 16 ...

Page 143: ... window CONDITIONS Hardware Settings Code Symbology Code 128 PCS 0 90 Pitch angle 0 Skew angle 15 Tilt angle 45 Software Parameters Reading Mode Linear Reading Distance Horizontal Reading Width 8 12 16 20 24 28 32 36 40 44 48 52 56 in 0 20 8 12 4 12 mm 4 20 8 16 16 24 24 ...

Page 144: ...he reader Dust dirt etc on the window may alter the reading performance Repeat the operation frequently in particularly dirty environments Use soft material and alcohol to clean the window and avoid any abrasive substances CAUTION Clean the Laser Beam Output Window when the scanner is turned off or at least when the laser beam is deactivated ...

Page 145: ... you can refer to the Genius program help files Either connect the device and select the parameter you re interested in by pressing the F1 key or select Help Parameters Help 5K Software Configuration Parameters Guide from the command menu If you re unable to fix the problem and you re going to contact your local Datalogic office or Datalogic Partner or ARC we suggest providing if possible the Devi...

Page 146: ...Mode branch and check if Serial On Line is selected in the On Line Options Are the Start Stop characters correctly assigned Is the serial trigger source correctly connected and configured On line Mode and Serial On Line Reader doesn t respond correctly to the expected external signals end In the Genius program select the Operating Mode branch and check the Reading Phase Timeout parameterization X ...

Page 147: ...ce is not transmitting anything to the host Is the serial cable connected Is the correct wiring respected Are serial host settings equivalent to the serial device setting If using CBX be sure the RS485 termination switch is positioned to OFF Communication Data transferred to the host are incorrect corrupted or incomplete In the Genius program select the Data Communication Settings Data Format Stan...

Page 148: ...825 1 CDRH READING FEATURES Note 1 Scan Rate software programmable 800 scans sec Aperture Angle 65 Oscillating Amplitude OM models 40 2 5 to 35 Oscillating Frequency OM models 0 2 to 20 Hz 5 Hz max 40 20 Hz max 10 Maximum Reading Distance See reading diagrams Maximum Resolution ENVIRONMENTAL FEATURES STD and OM Subzero Operating Temperature Note 2 0 to 50 C 32 to 122 F 35 to 50 C 31 to 122 F Note ...

Page 149: ...e 39 Standard and Full ASCII EAN 128 Codabar ISBT 128 ABC Codabar Pharmacode GS1 DataBar Plessey GS1 DataBar Expanded GS1 DataBar Limited ACR4 Readable Code Selection up to ten different symbologies during one reading phase Decoding Safety can enable multiple good reads of same code Headers and Terminators Up to 128 byte header string Up to 128 byte terminator string Operating Modes On Line Serial...

Page 150: ...ly input voltage 1 CHASSIS Cable shield connected to chassis 18 I1A External Trigger A polarity insensitive 19 I1B External Trigger B polarity insensitive 6 I2A Input 2 A polarity insensitive 10 I2B Input 2 B polarity insensitive 8 O1 Output 1 22 O1 Output 1 11 O2 Output 2 12 O2 Output 2 20 RX Auxiliary RS232 RX 21 TX Auxiliary RS232 TX 23 ID ID NET network 24 ID ID NET network 14 15 16 17 NC Not ...

Page 151: ...c input The electrical features of both inputs are V AB Max I IN Max 30 V 12 mA The relative pins on the 25 pin D sub connector are Pin Name Function 9 Vdc Power Supply input voltage 18 I1A External Trigger A polarity insensitive 19 I1B External Trigger B polarity insensitive 6 I2A Input 2 A polarity insensitive 10 I2B Input 2 B polarity insensitive 7 GND Power Supply input voltage Vdc GND I1A I1B...

Page 152: ... 22 O1 Configurable digital output 1 11 O2 Configurable digital output 2 12 O2 Configurable digital output 2 The electrical features of the two outputs are the following VBCEB max 30 Vdc 40 mA continuous max 130 mA pulsed max USER INTERFACE O 8 11 22 12 O SCANNER Vext 30 Vdc max C E Figure 78 Open Emitter Output Connections USER INTERFACE O 8 11 22 12 O SCANNER Vext 30 Vdc max C E Figure 79 Open C...

Page 153: ...ND 7 RTS 4 RTS 8 CTS 5 CTS How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub male 7 20 GND RX TX 21 Scanner 25 13 GND Vdc 9 pin D sub female GND TX RX PC 2 3 5 18 13 I1A Vdc Power Supply Vdc 10 30 Vdc Power GND Trigger I1B 19 Figure 80 Test Cable for Serial Mo...

Page 154: ...onnector case provides electrical connection to the chassis 6 I1A External Trigger A polarity insensitive 5 I1B External Trigger B polarity insensitive 13 I2A Input 2 A polarity insensitive 3 I2B Input 2 B polarity insensitive 9 O1 Output 1 NPN or PNP short circuit protected and software programmable 8 O2 Output 2 16 NC Not connected 14 RX Auxiliary RS232 RX 4 TX Auxiliary RS232 TX 7 ID ID NET net...

Page 155: ...NET NETWORK TERMINATION The network must be properly terminated by a 120 Ohm resistor at the first and last reader of the network INPUTS There are two optocoupled polarity insensitive inputs available on the M12 17 pin connector of the reader Input 1 External Trigger and Input 2 a generic input The electrical features of both inputs are V AB Max I IN Max 30 V 12 mA The relative pins on the M12 17 ...

Page 156: ...igital output 1 8 O2 Configurable digital output 2 2 GND Output reference signal The electrical features of the two outputs are the following Reverse Polarity and Short Circuit Protected VOUT ILOAD 0 mA max 30 Vdc VOUT ILOAD 100 mA max 3 Vdc ILOAD max 100 mA The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combina...

Page 157: ...nner USER INTERFACE Vext 9 8 2 Vdc Figure 85 NPN Output Connection CAUTION For NPN output connections the external interface voltage Vext must not exceed the scanner power supply source voltage Vdc otherwise correct output functioning cannot be guaranteed ...

Page 158: ... Pinout Pin Name Function 1 TX Transmitted data 2 RX Received data 3 TX Transmitted data 4 RX Received data POWER INPUT TRIGGER Figure 87 M12 A Coded 5 pin Male Power Connector Power Connector Pinout Pin Name Function CS A1 02 1 Vdc Power supply input voltage Brown 2 I1A External Trigger Input polarity insensitive White 3 GND Power supply input voltage Blue 4 I1B External Trigger Input polarity in...

Page 159: ...s governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations Code Positioning Variation in code placement that affects the ability of a scanner to read a code The terms Pitch Skew and Tilt deal with the angular variations of code positioning in the X Y and Z axes See pars 3 2 1 and 3 4 Variations in code placement affec...

Page 160: ... Orientation When the barcode s bars are positioned vertically on the product causing them to appear as a picket fence The first bar will enter the scan window first See par 6 2 2 Pitch Rotation of a code pattern about the X axis The normal distance between center line or adjacent characters See pars 3 2 1 and 3 4 Position The position of a scanner or light source in relation to the target of a re...

Page 161: ... ends of all bars will enter the scan window first See par 6 2 1 Symbol A combination of characters including start stop and checksum characters as required that form a complete scannable barcode Tilt Rotation around the Z axis Used to describe the position of the barcode with respect to the laser scan line See pars 3 2 1 and 3 4 Trigger Signal A signal typically provided by a photoelectric sensor...

Page 162: ... NET Interface 60 ID NET Multidata Networks 88 ID NET Network Termination 65 135 139 ID NET Response Time 61 ID NET Synchronized Networks 83 Inputs 66 135 139 IP Address Alignment Using Genius Discovery 37 L Laser Safety vii LEDs 20 Linear Code Reading 96 M Main Serial Interface 57 Mechanical Installation 42 43 Model Description 34 Mounting DS5100 50 O Oscillating Mirror Models 35 Other Layouts 89...

Page 163: ...147 X X PRESS Human Machine Interface 23 ...

Page 164: ......

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