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Danfoss vlt fcd 302 Operating Manual Download Page 16

130BC384.10

3 phase

power

input

Mechanical

brake

+10Vdc

-10Vdc-

+10Vdc

0/4-20 mA

-10Vdc-

+10Vdc

0/4-20 mA

91 (L1)
92 (L2)
93 (L3)
95 (PE)

122(MBR+)
123(MBR-)

50 (+10 V OUT)

53 (A IN)

54 (A IN)

55 (COM A IN)

12 (+24 V OUT)

13 (+24 V OUT)

18 (D IN)

19 (D IN)

20    (COM D IN)

27    (D IN/OUT)

29    (D IN/OUT)

24V

OV

32 (D IN)

33 (D IN)

37 (D IN)

S201

S202

ON/I=0-20mA

OFF/U=0-10V

P 5-00

24V (NPN)

OV (PNP)

24V (NPN)

OV (PNP)

24V (NPN)

OV (PNP)

24V (NPN)

OV (PNP)

24V (NPN)

OV (PNP)

24V (NPN)

OV (PNP)

Switch Mode

Power Supply

10Vdc

15mA

24Vdc

600mA

(U) 96
(U) 97

(W) 98

(PE) 99

Motor

Brake

resistor

(R+) 82

(R-) 81

relay1

relay2

03

02

01

06

05

04

240Vac, 2A

240Vac, 2A

400Vac, 2A

Analog Output

0/4-20 mA

(COM A OUT) 39

(A OT) 42

ON=Terminated

OFF=Open

S801

S801

GX

(N RS-485) 69

(P RS-485) 68

5V

RS-485

Interface

(COM RS-485) 61

(PNP) = Source

(NPN) = Sink

RS-485

ON

1   2

ON

1   2

ON

1   2

0V

VCXA

Profibus

interface

GND1

GND1

RS485

66

63

62

67

GX

Illustration 2.9 Electrical Installation

Installation

VLT

®

 Decentral Drive FCD 302

14

Danfoss A/S © 05/2016 All rights reserved.

MG04F402

2

2

Summary of Contents for vlt fcd 302

Page 1: ...ENGINEERING TOMORROW Operating Guide VLT Decentral Drive FCD 302 vlt drives danfoss com ...

Page 2: ......

Page 3: ...htening Torques 13 2 4 Electrical Installation 13 2 4 1 Requirements 15 2 4 2 Location of Terminals 17 2 4 3 Terminal Types 18 2 4 4 Motor Connection 18 2 4 5 Control Wiring 19 2 4 6 AC Mains Input Connection 20 2 4 7 Motor and Mains Connection with Service Switch 20 2 4 8 Brake Resistor 20 2 4 9 Mechanical Brake 21 2 4 10 Connection of Sensors Actuators on M12 Sockets 21 2 4 11 Earth Grounding Re...

Page 4: ...Downloading Data from the LCP 35 4 3 Restoring Default Settings 35 4 3 1 Recommended Initialization 35 4 3 2 Manual Initialization 35 5 Programming 36 5 1 Introduction 36 5 2 Quick Setup 36 5 3 Parameter Lists 40 5 4 Remote Programming with MCT 10 Set up Software 59 6 Status Indication 60 6 1 Frontal LEDs 60 6 2 Status Display 60 6 3 Status Message Definitions 61 7 Troubleshooting 63 7 1 1 Warning...

Page 5: ...ntain high voltage when connected to AC mains input DC supply or load sharing Failure to perform installation start up and maintenance by qualified personnel can result in death or serious injury Only qualified personnel must perform instal lation start up and maintenance WARNING UNINTENDED START When the frequency converter is connected to AC mains DC supply or load sharing the motor may start at...

Page 6: ... the installation and start up of the frequency converter Chapter 2 Installation provides details of mechanical and electrical installation Chapter 3 Start Up and Functional Testing provides detailed procedures for startup and functional testing The remaining chapters provide supple mentary details These include user interface basic operational concepts programming and application examples start u...

Page 7: ... for re wiring 1 6 Internal Frequency Converter Controller Functions Below is a block diagram of the internal components of the frequency converter See Table 1 1 for their functions 1 2 3 4 5 6 7 8 130BC378 10 Illustration 1 1 Frequency Converter Block Diagram Area Title Functions 1 Mains input Three phase AC mains power supply to the frequency converter 2 Rectifier The rectifier bridge converts t...

Page 8: ...iguration 1 Complete product small unit stand alone mount 3 Complete product large unit stand alone mount X Drive part small unit No installation box Y Drive part large unit No installation box R Installation box small unit stand alone mount No drive part T Installation box large unit stand alone mount No drive part 20 Brackets X No brackets E Flat brackets F 40 mm brackets 21 Threads X No install...

Page 9: ... up input Illustration 1 2 Type Code Description Not all choices options are available for each FCD 302 variant To verify if the appropriate version is available consult the Drive Configurator on the Internet driveconfig danfoss com NOTICE A and D options for FCD 302 are integrated into the control card Do not use pluggable options for frequency converters Future retrofit requires exchange of the ...

Page 10: ...cy converter Depending on options fitted the box will contain one or two bags and one or more booklets When unpacking the frequency converter ensure that the unit is undamaged and complete Compare model number of unit on the name plate to what was ordered to verify the proper equipment Ensure the mains power supply frequency converter and motor are rated for same voltage Installation VLT Decentral...

Page 11: ...splay connection 3 Sealing gasket 8 Access to USB port 4 Inverter part plastic cover 9 Service switch motor side alternatively switch located on mains side or not mounted 5 Ground connection pin 10 Flat mounting brackets Illustration 2 1 Exploded View Small Unit Installation Operating Guide MG04F402 Danfoss A S 05 2016 All rights reserved 9 2 2 ...

Page 12: ...lat mounting brackets 5 Ground connection pin 11 Circuit breaker optional 6 Installation box The unit can be configured with either service switch or circuit breaker not both The illustration shown is not configurable in practice but is displayed to show the respective positions of components only Illustration 2 2 Exploded View Large Unit Installation VLT Decentral Drive FCD 302 10 Danfoss A S 05 ...

Page 13: ... 331 5 280 178 6 5 80 80 190 25 Ø13 130BB712 10 200 1 2 3 4 Illustration 2 3 Cable Entries and Hole Sizes Small Unit Illustration 2 4 Cable Entries and Hole Sizes Large Unit Motor side 1xM20 1xM25 Control side 2xM20 9xM161 Mains side 2xM25 1 Also used for 4xM12 6xM12 sensor acuator sockets 2 3 3 Cooling The FCD 302 has no forced cooling It relies only on natural convection for cooling using the co...

Page 14: ...njury or material damage when the unit is loaded Stand alone mounting The holes on the rear of the installation box are used to fix mounting brackets Ensure that the strength of the mounting location can support the unit weight Make sure that the proper mounting screws or bolts are used 130BB701 10 Illustration 2 6 FCD 302 Stand Alone Mounted with Mounting Brackets Permitted mounting positions 130...

Page 15: ...everage plants Use the solvent concentration recommended by the manufacturer Avoid high pressure hot water cleaning at close proximity or of long duration because this method of cleaning can damage gaskets and labels 2 3 5 Tightening Torques To compress the gasket between the two parts Tighten the four connection screws to torque 2 8 3 0 Nm 24 8 26 6 in lb Tighten these screws in diagonally opposi...

Page 16: ...OV PNP 24V NPN OV PNP 24V NPN OV PNP Switch Mode Power Supply 10Vdc 15mA 24Vdc 600mA U 96 U 97 W 98 PE 99 Motor Brake resistor R 82 R 81 relay1 relay2 03 02 01 06 05 04 240Vac 2A 240Vac 2A 400Vac 2A Analog Output 0 4 20 mA COM A OUT 39 A OT 42 ON Terminated OFF Open S801 S801 GX N RS 485 69 P RS 485 68 5V RS 485 Interface COM RS 485 61 PNP Source NPN Sink RS 485 ON 1 2 ON 1 2 ON 1 2 0V VCXA Profib...

Page 17: ...amming Guide MG04GXYY for further information Parameter 1 90 Motor Thermal Protection measures motor current and is internally set based on the value in parameter 1 24 Motor Current A 1 2 x FLA full load amps service factor is built in and maintained Should the motor current increase above that value the overload calculates the level of increase to activate timing for the trip controller output st...

Page 18: ...ge to the frequency converter the motor and the equipment operated by the motor Do not plug unplug the electronic part with mains voltage switched on Switch off mains voltage in the intended safe way Installation VLT Decentral Drive FCD 302 16 Danfoss A S 05 2016 All rights reserved MG04F402 2 2 ...

Page 19: ...CP connection B option 9 Standard bus RS485 3 Relay 1 10 Profibus 4 Relay 2 11 Ethernet port 5 Motor mechanical brake brake resistor 12 Ethernet port 6 Mains 13 Protective Earth PE 7 24 V DC back up input Illustration 2 13 Location of Terminals Large Unit Installation Operating Guide MG04F402 Danfoss A S 05 2016 All rights reserved 17 2 2 ...

Page 20: ...onduits Alternatively use separated shielded motor and control cables for high frequency noise isolation Failure to isolate power motor and control wiring can result in sub optimal performance of the frequency converter and associated equipment CAUTION MOTOR PROTECTION Protection against motor overload is not included in the factory setting If this function is desired set parameter 1 90 Motor Ther...

Page 21: ...recommended that control wiring is rated for 600 V Isolate control wiring from high power components in the frequency converter If the frequency converter is connected to a thermistor for PELV isolation ensure control wiring is reinforced double insulated See chapter 8 2 General Specifications for control terminal wiring sizes and maximum loads Terminal No Function 01 02 03 Relay 1 output Useable ...

Page 22: ...with local and national electrical codes for cable sizes Connect 3 phase AC input power wiring to terminals L1 L2 and L3 Depending on the configuration of the equipment connect the input power to the mains input terminals or the input disconnect Ground the cable in accordance with grounding instructions provided in General Earth Ground Requirements All frequency converters can be used with an isol...

Page 23: ... colour Terminal Function 1 Brown 12 24 V 3 Blue 20 0 V 4 Black 18 19 32 33 Digital input Table 2 6 4xM12 Connection Input Pin Wire colour Terminal Function 1 Brown Reserved Reserved 3 Blue 20 0 V 4 Black 02 05 N O 24 V Table 2 7 2xM12 Connection Output When reserved wires for option are used If not utilised they can be cut off 130BC389 10 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 LC...

Page 24: ... they are not loosened removed or violated in any way Tightening torque requirement is 3 Nm See Illustration 2 18 130BC391 10 Illustration 2 18 PE Connection between the Installation Box and the Electronic Part NOTICE The external grounding terminal is available as an accessory part no 130B5833 Installation VLT Decentral Drive FCD 302 22 Danfoss A S 05 2016 All rights reserved MG04F402 2 2 ...

Page 25: ...ring see Illustration 2 19 Illustration 2 19 Earthing Grounding Clamp for Motor and Control Wiring Small Unit 130BC390 10 Illustration 2 20 Earthing Grounding Clamp for Motor and Control Wiring Large Unit Installation Operating Guide MG04F402 Danfoss A S 05 2016 All rights reserved 23 2 2 ...

Page 26: ...th screening clamps provided at both ends This ensures the best possible high frequency cable contact If the ground potential between the units connected by a control cable is different electric noise may occur and potentially disturb the entire system Mitigate this problem by fitting an equalizing conductor next to the control cable Use an equalizing conductor with a minimum cross section of 16 m...

Page 27: ...ents for proper grounding Two communication protocols are internal to the frequency converter Danfoss FC Modbus RTU For basic serial communication setup select the following Protocol type in parameter 8 30 Protocol Frequency converter address in parameter 8 31 Address Baud rate in parameter 8 32 Baud Rate Functions can be programmed remotely using the protocol software and RS485 connection or in p...

Page 28: ...power semiconductors of the frequency controller output stage This in turn prevents generating the voltage required to rotate the motor When the Safe Stop T37 is activated the frequency converter issues an alarm trips the unit and coasts the motor to a stop Manual restart is required The safe stop function can be used for stopping the frequency converter in emergency stop situations In the normal ...

Page 29: ...that there is no voltage on output terminals 96 U 97 V and 98 W phase to phase and phase to ground 4 Confirm continuity of the motor by measuring ohm values on U V 96 97 V W 97 98 and W U 98 96 5 Inspect the frequency converter for loose connections on terminals 6 Close the box mounting the electronic part onto the installation box 7 Check for proper grounding of the frequency converter as well as...

Page 30: ...idity levels must be 5 95 non condensing Cooling clearance Units require top and bottom clearance adequate to ensure proper air flow for cooling Fusing and circuit breakers Check that all fuses are inserted firmly and in operational condition and that all circuit breakers are in the open position Check for proper fusing or circuit breakers Input and output power wiring Check for loose connections ...

Page 31: ... operational programming requires entering motor nameplate data for the motor being operated and the minimum and maximum motor speeds Enter this data in accordance with the following procedure See chapter 4 User Interface for detailed instructions on entering data through the LCP Enter this data with power ON but before operating the frequency converter 1 Press Quick Menu on the LCP 2 Use the navi...

Page 32: ...g operation Press Off the frequency converter enters into alarm mode and the display shows that the user terminated the AMA procedure Successful AMA 1 The display shows Press OK to finish AMA 2 Press OK exit the AMA state Unsuccessful AMA 1 The frequency converter enters alarm mode A description of the alarm can be found in chapter 7 Troubleshooting 2 Report Value in the Alarm Log shows that the l...

Page 33: ...ogramming set up and functional testing Perform the following procedures after completion of user wiring and application programming The following procedure is recommended after application setup by the user is completed CAUTION MOTOR START Ensure that the motor system and any attached equipment are ready for start Failure to ensure that the motor system and any attached equipment are ready for st...

Page 34: ...4 1 1 LCP Layout The LCP is divided into 4 functional groups see Illustration 4 1 Auto on Reset Hand on Off Status Quick Menu Main Menu Alarm Log C a n c e l Info Status 1 1 1234rpm B a c k OK 43 5Hz Run OK 43 5Hz On Alarm Warn 130BC362 10 a b c d 1 0 A a Display area b Display menu keys for changing the display to show status options programming or error message history c Navigation keys for prog...

Page 35: ...o mode press to toggle between status readout displays Press repeatedly to scroll through each status display Press Status plus or to adjust the display brightness The symbol in the upper right corner of the display shows the direction of motor rotation and which set up is active This is not programmable Quick Menu Allows access to programming parameters for initial set up instructions and many de...

Page 36: ...ion keys are located at the bottom of the LCP 130BP046 10 Hand on Off Auto on Reset Illustration 4 6 Operation Keys Key Function Hand On Starts the frequency converter in local control Use the navigation keys to control frequency converter speed An external stop signal by control input or serial communication overrides the local hand on Off Stops the motor but does not remove power to the frequenc...

Page 37: ...LCP provides a back up before initialization Restoring the frequency converter parameter settings back to default values is done by initialization of the frequency converter Initialization can be carried out via parameter 14 22 Operation Mode or manually Initialization using parameter 14 22 Operation Mode does not change frequency converter data such as hours run serial communication selections pe...

Page 38: ... of language package 2 20 Suomi Part of language package 1 22 English US Part of language package 4 27 Greek Part of language package 4 28 Bras port Part of language package 4 36 Slovenian Part of language package 3 39 Korean Part of language package 2 0 01 Language Option Function 40 Japanese Part of language package 2 41 Turkish Part of language package 4 42 Trad Chinese Part of language package...

Page 39: ...er 3 4 Automatic Motor Adaptation After a normal sequence the display will read Press OK to finish AMA After pressing OK the frequency converter is ready for operation This parameter cannot be adjusted while the motor is running 0 OFF 1 Enable complete AMA Performs AMA of the stator resistance RS the rotor resistance Rr the stator leakage reactance X1 the rotor leakage reactance X2 and the main re...

Page 40: ...e 0 00 corresponds to 0 01 s in speed mode See ramp down time in parameter 3 42 Ramp 1 Ramp Down Time Par 3 41 tacc s x ns RPM ref RPM 3 42 Ramp 1 Ramp Down Time Range Function Size related 1 00 3600 s Enter the ramp down time that is the deceleration time from the synchronous motor speed ns to 0 RPM Select a ramp down time such that no overvoltage occurs in the inverter due to regenerative operat...

Page 41: ...5 12 Terminal 27 Digital Input Option Function Reset Counter B 65 Programming Operating Guide MG04F402 Danfoss A S 05 2016 All rights reserved 39 5 5 ...

Page 42: ...f 16 boolean variables V2 54 Time difference w o date TimD See the VLT Decentral Drive FCD 302 Design Guide for further information about data types 33 35 and 54 Parameters for the frequency converter are grouped into various parameter groups for easy selection of the correct parameters for optimized operation of the frequency converter 0 Operation and Display parameters for basic frequency conver...

Page 43: ...0 Uint16 0 3 LCP Custom Readout 0 30 Unit for User defined Readout 0 None All set ups TRUE Uint8 0 31 Min Value of User defined Readout 0 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 32 Max Value of User defined Readout 100 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 37 Display Text 1 0 N A 1 set up TRUE 0 VisStr 25 0 38 Display Text 2 0 N A 1 set up TRUE 0 VisStr 25 0 39 Display Text 3 0 N...

Page 44: ...nt32 1 31 Rotor Resistance Rr ExpressionLimit All set ups FALSE 4 Uint32 1 33 Stator Leakage Reactance X1 ExpressionLimit All set ups FALSE 4 Uint32 1 34 Rotor Leakage Reactance X2 ExpressionLimit All set ups FALSE 4 Uint32 1 35 Main Reactance Xh ExpressionLimit All set ups FALSE 4 Uint32 1 36 Iron Loss Resistance Rfe ExpressionLimit All set ups FALSE 3 Uint32 1 37 d axis Inductance Ld ExpressionL...

Page 45: ...ent 0 A All set ups TRUE 2 Uint32 1 8 Stop Adjustments 1 80 Function at Stop 0 Coast All set ups TRUE Uint8 1 81 Min Speed for Function at Stop RPM ExpressionLimit All set ups TRUE 67 Uint16 1 82 Min Speed for Function at Stop Hz ExpressionLimit All set ups TRUE 1 Uint16 1 83 Precise Stop Function 0 Precise ramp stop All set ups FALSE Uint8 1 84 Precise Stop Counter Value 100000 N A All set ups TR...

Page 46: ...voltage Control 0 Disabled All set ups TRUE Uint8 2 18 Brake Check Condition 0 At Power Up All set ups TRUE Uint8 2 19 Over voltage Gain 100 All set ups TRUE 0 Uint16 2 2 Mechanical Brake 2 20 Release Brake Current ImaxVLT P1637 All set ups TRUE 2 Uint32 2 21 Activate Brake Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 2 22 Activate Brake Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 2...

Page 47: ...e 3 ExpressionLimit All set ups TRUE Uint8 3 18 Relative Scaling Reference Resource 0 No function All set ups TRUE Uint8 3 19 Jog Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 2 References II 3 20 Preset Target 0 CustomRea doutUnit2 All set ups TRUE 0 Int32 3 21 Touch Target 0 CustomRea doutUnit2 All set ups TRUE 0 Int32 3 22 Master Scale Numerator 1 N A All set ups TRUE 0 Int32 3 23 Mast...

Page 48: ... ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 76 Ramp 4 S ramp Ratio at Accel End 50 All set ups TRUE 0 Uint8 3 77 Ramp 4 S ramp Ratio at Decel Start 50 All set ups TRUE 0 Uint8 3 78 Ramp 4 S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 8 Other Ramps 3 80 Jog Homing Ramp Time ExpressionLimit All set ups TRUE 2 Uint32 3 81 Quick Stop Ramp Time ExpressionLimit 2 set ups TRUE 2 Ui...

Page 49: ...cking Error 10 RPM All set ups TRUE 67 Uint16 4 36 Tracking Error Timeout 1 s All set ups TRUE 2 Uint16 4 37 Tracking Error Ramping 100 RPM All set ups TRUE 67 Uint16 4 38 Tracking Error Ramping Timeout 1 s All set ups TRUE 2 Uint16 4 39 Tracking Error After Ramping Timeout 5 s All set ups TRUE 2 Uint16 4 4 Speed Monitor 4 43 Motor Speed Monitor Function 0 Disabled All set ups TRUE Uint8 4 44 Moto...

Page 50: ...eration All set ups TRUE Uint8 5 22 Terminal X46 5 Digital Input 0 No operation All set ups TRUE Uint8 5 23 Terminal X46 7 Digital Input 0 No operation All set ups TRUE Uint8 5 24 Terminal X46 9 Digital Input 0 No operation All set ups TRUE Uint8 5 25 Terminal X46 11 Digital Input 0 No operation All set ups TRUE Uint8 5 26 Terminal X46 13 Digital Input 0 No operation All set ups TRUE Uint8 5 3 Dig...

Page 51: ...ption Default value 4 set up Change during operation Conversion index Type 6 0 Analog I O Mode 6 00 Live Zero Timeout Time 10 s All set ups TRUE 0 Uint8 6 01 Live Zero Timeout Function 0 Off All set ups TRUE Uint8 6 1 Analog Input 1 6 10 Terminal 53 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 11 Terminal 53 High Voltage 10 V All set ups TRUE 2 Int16 6 12 Terminal 53 Low Current 0 14 mA All set u...

Page 52: ...s TRUE Uint8 6 71 Terminal X45 1 Min Scale 0 All set ups TRUE 2 Int16 6 72 Terminal X45 1 Max Scale 100 All set ups TRUE 2 Int16 6 73 Terminal X45 1 Bus Control 0 All set ups TRUE 2 N2 6 74 Terminal X45 1 Output Timeout Preset 0 1 set up TRUE 2 Uint16 6 8 Analog Output 4 6 80 Terminal X45 3 Output ExpressionLimit All set ups TRUE Uint8 6 81 Terminal X45 3 Min Scale 0 All set ups TRUE 2 Int16 6 82 ...

Page 53: ...Gain 0 0150 N A All set ups TRUE 4 Uint32 7 93 Position PI Integral Time 20000 0 ms All set ups TRUE 4 Uint32 7 94 Position PI Feedback Scale Numerator 1 N A All set ups FALSE 0 Int32 7 95 Position PI Feebback Scale Denominator 1 N A All set ups FALSE 0 Int32 7 97 Position PI Maximum Speed Above Master 100 RPM All set ups TRUE 67 Uint16 7 98 Position PI Feed Forward Factor 98 All set ups TRUE 0 Ui...

Page 54: ...drive OFF2 Select 3 Logic OR All set ups TRUE Uint8 8 58 Profidrive OFF3 Select 3 Logic OR All set ups TRUE Uint8 8 8 FC Port Diagnostics 8 80 Bus Message Count 0 N A All set ups TRUE 0 Uint32 8 81 Bus Error Count 0 N A All set ups TRUE 0 Uint32 8 82 Slave Messages Rcvd 0 N A All set ups TRUE 0 Uint32 8 83 Slave Error Count 0 N A All set ups TRUE 0 Uint32 8 9 Bus Jog 8 90 Bus Jog 1 Speed 100 RPM A...

Page 55: ...All set ups FALSE 0 Uint16 9 99 Profibus Revision Counter 0 N A All set ups TRUE 0 Uint16 5 3 11 13 Smart Logic Par ameter Parameter description Default value 4 set up Change during operation Conversion index Type 13 0 SLC Settings 13 00 SL Controller Mode ExpressionLimit 2 set ups TRUE Uint8 13 01 Start Event ExpressionLimit 2 set ups TRUE Uint8 13 02 Stop Event ExpressionLimit 2 set ups TRUE Uin...

Page 56: ...ervice Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Ctrl Integration Time ExpressionLimit All set ups FALSE 3 Uint16 14 32 Current Lim Ctrl Filter Time ExpressionLimit All set ups TRUE 4 Uint16 14 35 Stall Protection 1 Enabled All set ups FALSE Uint8 14 36 Fieldweakening Function 0 Auto All set...

Page 57: ... 3 Fault Log 15 30 Fault Log Error Code 0 N A All set ups FALSE 0 Uint16 15 31 Fault Log Value 0 N A All set ups FALSE 0 Int16 15 32 Fault Log Time 0 s All set ups FALSE 0 Uint32 15 4 Drive Identification 15 40 FC Type 0 N A All set ups FALSE 0 VisStr 6 15 41 Power Section 0 N A All set ups FALSE 0 VisStr 20 15 42 Voltage 0 N A All set ups FALSE 0 VisStr 20 15 43 Software Version 0 N A All set ups...

Page 58: ... Unit 0 ReferenceFeed backUnit All set ups FALSE 3 Int32 16 02 Reference 0 All set ups FALSE 1 Int16 16 03 Status Word 0 N A All set ups FALSE 0 V2 16 05 Main Actual Value 0 All set ups FALSE 2 N2 16 06 Actual Position 0 CustomRea doutUnit2 All set ups FALSE 0 Int32 16 07 Target Position 0 CustomRea doutUnit2 All set ups FALSE 0 Int32 16 08 Position Error 0 CustomRea doutUnit2 All set ups FALSE 0 ...

Page 59: ...tal Input 0 N A All set ups FALSE 0 Uint16 16 61 Terminal 53 Switch Setting 0 Current All set ups FALSE Uint8 16 62 Analog Input 53 0 N A All set ups FALSE 3 Int32 16 63 Terminal 54 Switch Setting 0 Current All set ups FALSE Uint8 16 64 Analog Input 54 0 N A All set ups FALSE 3 Int32 16 65 Analog Output 42 mA 0 N A All set ups FALSE 3 Int16 16 66 Digital Output bin 0 N A All set ups FALSE 0 Int16 ...

Page 60: ...17 52 Input Frequency 10 kHz 1 set up FALSE 2 Uint8 17 53 Transformation Ratio 0 5 N A 1 set up FALSE 1 Uint8 17 56 Encoder Sim Resolution 0 Disabled 1 set up FALSE Uint8 17 59 Resolver Interface 0 Disabled 2 set ups FALSE Uint8 17 6 Monitoring and App 17 60 Feedback Direction 0 Clockwise All set ups FALSE Uint8 17 61 Feedback Signal Monitoring 1 Warning All set ups TRUE Uint8 17 7 Position Scalin...

Page 61: ...tional Gain ExpressionLimit All set ups TRUE 4 Uint32 30 84 Process PID Proportional Gain 0 100 N A All set ups TRUE 3 Uint16 5 4 Remote Programming with MCT 10 Set up Software Danfoss offers a software program available for developing storing and transferring frequency converter programming The MCT 10 Set up Software allows the user to connect a PC to the frequency converter and perform live prog...

Page 62: ...Bus Network Status 1 Bus NS2 Bus Network Status 2 Table 6 1 LED Status 6 2 Status Display When the frequency converter is in status mode status messages are generated automatically from within the frequency converter and appear in the bottom line of the display see Illustration 6 2 130BC281 10 Status 799RPM 0 98A 0 75kW 0 000 53 2 1 1 Auto Hand Remote Local Ramping Stop Running Jogging Stand by a ...

Page 63: ... 4 51 Warning Current High Current Low The frequency converter output current is below the limit set in parameter 4 52 Warning Speed Low DC Hold DC hold is selected in parameter 1 80 Function at Stop and a stop command is active The motor is held by a DC current set in parameter 2 00 DC Hold Preheat Current DC Stop The motor is held with a DC current parameter 2 01 DC Brake Current for a specified...

Page 64: ...it set in parameter 4 55 Warning Reference High Ref low The sum of all active references is below the reference limit set in parameter 4 54 Warning Reference Low Run on ref The frequency converter is running in the reference range The feedback value matches the setpoint value Run request A start command has been given but the motor is stopped until a run permissive signal is received via digital i...

Page 65: ...eset Mode WARNING AUTOMATIC RESTART Automatic wake up is possible after resetting the frequency converter This can cause the motor to be started possibly resulting in death or serious injury Make sure that the motor working area is kept clear When a warning and alarm are marked against a code in Table 7 1 this means that either a warning occurs before an alarm or else that the user can specify whe...

Page 66: ...ut Terminal 29 X Parameter 5 00 Digital I O Mode parameter 5 02 Terminal 29 Mode 45 Earth Fault 2 X X X 46 Pwr card supply X X 47 24 V supply low X X X 48 1 8 V supply low X X 49 Speed limit X 50 AMA calibration failed X 51 AMA check Unom and Inom X 52 AMA low Inom X 53 AMA motor too big X 54 AMA motor too small X 55 AMA parameter out of range X 56 AMA interrupted by user X 57 AMA time out X 58 AM...

Page 67: ...X Dependent on parameter 1 Can not be Auto reset via parameter 14 20 Reset Mode A trip is the action performed when an alarm arises The trip causes the motor to coast Reset the trip by pressing Reset or perform a reset via a digital input parameter group 5 1 1 Trip is used when the original event causing the alarm cannot damage the frequency converter or cause dangerous conditions A trip lock is t...

Page 68: ...e 15 00008000 32768 AMA Not OK reserved No Motor W3 OVC Active 16 00010000 65536 Live Zero Error A2 reserved Live Zero Error W2 AC Brake 17 00020000 131072 Internal Fault A38 KTY error 10V Low W1 KTY Warn Password Timelock 18 00040000 262144 Brake Overload A26 Fans error Brake Overload W26 Fans Warn Password Protection 19 00080000 524288 U phase Loss A30 ECB error Brake Resistor W25 ECB Warn 20 00...

Page 69: ...nt for too long The counter for electronic thermal inverter protection warns at 98 and trips at 100 while giving an alarm The frequency converter cannot be reset until the counter is below 90 The fault is that the frequency converter overloads more than 100 for too long WARNING ALARM 10 Motor ETR electronic overload over temperature According to the electronic thermal protection ETR the motor is t...

Page 70: ...stantial power is transmitted to the brake resistor even when it is inactive Turn off the frequency converter and remove the brake resistor This alarm warning can also arise due to overheating of the brake resistor Terminals 104 to 106 are available as brake resistor with Klixon inputs WARNING ELECTRICAL HAZARD There is a risk of substantial power being transmitted to the brake resistor if the bra...

Page 71: ...NING 40 Overload of Digital Output Terminal 27 Check the load connected to terminal 27 or remove short circuit connection Check parameter 5 00 Digital I O Mode and parameter 5 01 Terminal 27 Mode WARNING 41 Overload of Digital Output Terminal 29 Check the load connected to terminal 29 or remove short circuit connection Check parameter 5 00 Digital I O Mode and parameter 5 02 Terminal 29 Mode ALARM...

Page 72: ...eration apply 24 V DC to T 37 Press Reset WARNING 68 Safe Stop Safe Stop has been activated Normal operation is resumed when Safe Stop is disabled WARNING AUTOMATIC RESTART Automatic restart is possible after disabling Safe Stop This can cause the motor to be started possibly resulting in death or serious injury Make sure that the motor working area is kept clear ALARM 69 Power card temperature Th...

Page 73: ...eck the connection to encoder resolver option and eventually replace the MCB 102 or MCB 103 ALARM 91 Analogue Input 54 Wrong Settings Switch S202 has to be set in position OFF voltage input when a KTY sensor is connected to analogue input terminal 54 ALARM 250 New Spare Part The power or Switch Mode Power Supply has been exchanged The frequency converter type code must be restored in the EEPROM Se...

Page 74: ... 62 88 116 Efficiency3 0 93 0 95 0 96 0 96 0 97 0 97 0 97 Weight small unit kg 9 8 N A Weight large unit kg 13 9 Output current ON WARNING ALARM Bus MS NS2 NS1 130BB799 10 Continuous 3x380 440 V A 1 3 1 8 2 4 3 0 4 1 5 2 7 2 Intermittent 3x380 440 V A 2 1 2 9 3 8 4 8 6 6 8 3 11 5 Continuous 3x441 480 V A 1 2 1 6 2 1 3 0 3 4 4 8 6 3 Intermittent 3x441 480 V A 1 9 2 6 3 4 4 8 5 4 7 7 10 1 Continuous...

Page 75: ...ATM R1 E2137 CC JDDZ Ferraz Shawmut A6K R1 E2137 RK1 JDDZ Ferraz Shawmut HSJ1 E2137 J HSJ Table 8 2 FCD 302 Pre fuses Meeting UL cUL Requirements 1 5 A 0 37 kW 7A 0 55 kW 9 A 0 75 kW 12 A 1 1 kW 15 A 1 5 kW 20 A 2 2 kW 25 A 3 kW 8 1 3 FCD 302 DC Voltage Levels DC voltage level 380 480 V units V DC Inverter undervoltage disable 373 Undervoltage warning 410 Inverter undervoltage re enable warning re...

Page 76: ... cables1 Max motor cable length screened 10 m 32 8 ft Max motor cable length unscreened without fulfilling emission specification 10 m 32 8 ft Maximum cross section to control terminals flexible rigid wire without cable end sleeves 1 5 mm2 16 AWG Maximum cross section to control terminals flexible wire with cable end sleeves 1 5 mm2 16 AWG Maximum cross section to control terminals flexible wire w...

Page 77: ... logic 0 PNP 4 V DC Voltage level logic 1 PNP 20 V DC Nominal input current at 24 V 50 mA rms Nominal input current at 20 V 60 mA rms Input capacitance 400 nF Analog inputs Number of analog inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 10 to 10 V scaleable Input resistance Ri approx 10 kΩ Max...

Page 78: ...log output Number of programmable analog outputs 1 Terminal number 42 Current range at analog output 0 4 to 20 mA Maximum load GND analog output less than 500 Ω Accuracy on analog output Maximum error 0 5 of full scale Resolution on analog output 12 bit The analog output is galvanically isolated from the supply voltage PELV and other high voltage terminals Control card RS485 serial communication T...

Page 79: ...inal load AC 1 1 on 4 6 NC Resistive load 240 V AC 2 A Max terminal load AC 15 1 Inductive load cosφ 0 4 240 V AC 0 2A Max terminal load DC 1 1 on 4 6 NO 4 5 NC Resistive load 48 V DC 1A Max terminal load DC 13 1 Inductive load 24 V DC 0 1 A Min terminal load on 1 3 NC 1 2 NO 4 6 NC 4 5 NO 24 V DC 10 mA 24 V AC 20 mA 1 IEC 60947 part 4 and 5 The relay contacts are galvanically isolated from the re...

Page 80: ...e at reduced performance 10 C 14 F Maximum altitude above sea level 1000 m 3280 8 ft Energy efficiency class1 IE2 Derating for high altitude 1 Determined according to EN50598 2 at Rated load 90 rated frequency Switching frequency factory setting Switching pattern factory setting Control card USB serial communication USB standard 1 1 Full speed USB plug USB type B plug Connection to PC is carried o...

Page 81: ...ling clearance 28 D DC current 61 DC link 67 Default settings 40 Delta grounded mains 20 Digital input 62 Digital Inputs 75 Digital Output 76 Discharge time 4 Downloading data from the LCP 35 E Efficiency 72 Electrical data 72 Electronic overload 67 EMC 28 Energy efficiency class 78 External command 62 External commands 60 F Fault log 33 Feedback 28 61 Fuses 28 Fusing 28 G Ground loops 24 Groundin...

Page 82: ... Q Quick menu 33 R Reference 32 61 62 Relay Outputs 77 Remote reference 61 Reset 32 34 35 62 Restore 35 Restoring default setting 35 Restoring Default Settings 35 RS485 76 Run permissive 61 S Screened cable 28 Screened Control Cables 24 Serial communication 24 34 61 62 78 Serial communication RS485 76 Setpoint 62 Set up 33 Sleep mode 62 Speed reference 61 Start up 35 Stator leakage reactance 37 St...

Page 83: ...Index Operating Guide MG04F402 Danfoss A S 05 2016 All rights reserved 81 ...

Page 84: ...ducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten vlt drives danfoss com MG04F402 130R0208 MG04F402 05 2016 ...

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