Danfoss VLT 5000 FLUX Operating Instructions Manual Download Page 1

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VLT

5000 FLUX

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Contents

Safety

...................................................................................................................... 3

How to use this manual ............................................................................................ 3

Safety regulations ..................................................................................................... 4

Warning against unintended start ............................................................................. 4

Installation of mechanical brake ................................................................................ 4

Introduction

......................................................................................................... 5

Abbreviations and Definitions .................................................................................... 5

Technology ............................................................................................................... 8

Technical data

.................................................................................................. 14

Mechanical dimensions .......................................................................................... 14

Installation

......................................................................................................... 17

Safety earthing ....................................................................................................... 19

Electrical installation - mains supply

....................................................................... 19

Motor connection ................................................................................................... 19

Electrical installation - brake cable

......................................................................... 20

Electrical installation - brake resistor temperature switch ........................................ 20

Electrical installation - loadsharing

......................................................................... 20

Electrical installation - 24 Volt external DC supply ................................................... 22

Electrical installation - relay outputs

....................................................................... 22

Extra protection (RCD) ............................................................................................ 22

Terminal Designation .............................................................................................. 32

Connection examples ............................................................................................. 36

Electrical installation - EMC precautions ................................................................. 38

Use of emc-correct cables ..................................................................................... 40

Electrical installation - earthing of control cables ..................................................... 41

RFI switch .............................................................................................................. 42

Control Panel (LCP)

....................................................................................... 45

Control panel (LCP) ................................................................................................ 45

Display ................................................................................................................... 45

LEDs ...................................................................................................................... 45

Control keys ........................................................................................................... 45

Quick Setup via Quick menu .................................................................................. 48

Menu mode (Parameter setting) ............................................................................. 48

Initialisation to factory setting .................................................................................. 50

Reference Handling

....................................................................................... 51

Local and remote control ........................................................................................ 51

Handling of single references .................................................................................. 52

Handling of multi-references ................................................................................... 54

Programming of stop at torque limit ........................................................................ 55

Dynamic brake function(Brake resistor) ................................................................... 56

Automatic Motor Adaptation, AMA ......................................................................... 57

Flying start .............................................................................................................. 58

Normal/high overload torque control ...................................................................... 59

MG.55.A6.02 - VLT is a registered Danfoss trademark

Summary of Contents for VLT 5000 FLUX

Page 1: ...installation relay outputs 22 Extra protection RCD 22 Terminal Designation 32 Connection examples 36 Electrical installation EMC precautions 38 Use of emc correct cables 40 Electrical installation earthing of control cables 41 RFI switch 42 Control Panel LCP 45 Control panel LCP 45 Display 45 LEDs 45 Control keys 45 Quick Setup via Quick menu 48 Menu mode Parameter setting 48 Initialisation to fac...

Page 2: ...unctions 102 Mains failure par 407 Flux 105 Serial communication 109 Technical functions 115 Miscellaneous 120 Trouble shooting 120 Status messages 121 List of warnings and alarms 124 Warnings 125 Appendix 131 Parameter survey 131 General technical data 138 Electrical data 143 Fuses 153 Index 155 MG 55 A6 02 VLT is a registered Danfoss trademark 2 ...

Page 3: ...version number can be seen from parameter 624 175ZA901 10 Warning Touching the electrical parts may be fatal even after the equipment has been disconnected from mains Also make sure that other voltage inputs have been disconnected such as external 24 V DC load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic back up Using VLT 5001 5006 200 240 V wait at least ...

Page 4: ...mains supply has been disconnected and that the necessary time has expired before removing motor and mains plugs 7 Please note that the frequency converter has more voltage inputs than L1 L2 and L3 when loadsharing linking of DC intermediate circuit and external 24 V DC have been installed Check that all voltage inputs have been disconnected and that the necessary time has passed before repair wor...

Page 5: ...he current transmitted to the motor nmin Minimum speed rpm nmax Maximum speed rpm nJOG Speed by jog operation rpm UM The voltage transmitted to the motor ηVLT The efficiency of the frequency converter is defined as the ratio between the power output and power input Switch NO NC Abbreviation Definition Description NO Normally open NC Normally closed Input Abbreviation Definition Description Control...

Page 6: ...tions of the frequency converter There are two types of analog inputs Current input and voltage input Analog outputs There are two analog current outputs AWG Means American Wire Gauge ie the American measuring unit for cable cross section Brake resistor The brake resistor is a module capable of absorbing the brake power that is generated in regenerative braking This regenerative braking power incr...

Page 7: ...tion kit option Manual initialisation Press the CHANGE DATA MENU OK keys at the same time as power up to carry out manual initialisation See also Parameter 620 Note that manual initialisation is only to be used if the reset function does not work MCM Stands for Mille Circular Mil an American measuring unit for cable cross section 1 MCM 0 5067mm2 NEC National Electrical Code NTC Negative Temperatur...

Page 8: ...ng being required The current is split into magnetising and torque generating parts and provides for much better and quicker estimation of the actual motor loads It is now possible to compensate for rapid load changes Full torque as well as extremely accurate speed control can now be obtained even at low speeds or even at standstill Good torque control properties and smooth transitions to and from...

Page 9: ...tion In the frequency converter all of the control circuits are separated from mains potential through isolation meeting the PELV requirements One set of relay contacts terminals 01 03 is separated from the remaining control circuits through isolation also complying with PELV Furthermore the control circuits are placed in blocks individually separated through functional isolation 100 V see section...

Page 10: ...VLT 5000 FLUX Key Diagram for VLT 5001 5027 200 240 V VLT 5001 5102 380 500 V MG 55 A6 02 VLT is a registered Danfoss trademark 10 ...

Page 11: ...VLT 5000 FLUX Introduction Key Diagram for VLT 5122 5302 380 500V MG 55 A6 02 VLT is a registered Danfoss trademark 11 ...

Page 12: ...VLT 5000 FLUX Key Diagram for VLT 5032 5052 200 240 V MG 55 A6 02 VLT is a registered Danfoss trademark 12 ...

Page 13: ...VLT 5000 FLUX Introduction Key Diagram for VLT 5350 5500 380 500V MG 55 A6 02 VLT is a registered Danfoss trademark 13 ...

Page 14: ...5072 5102 380 500 V 800 370 335 780 330 225 D Compact Nema 1 IP20 IP21 5032 5052 200 240 V 954 370 335 780 270 225 E 5122 5152 380 500 V 1208 420 3732 1154 304 225 J 5202 5302 380 500 V 1588 420 3732 1535 304 225 J 5350 5500 380 500 V 2010 1200 600 4001 H Compact IP 54 Nema 12 5001 5003 200 240 V 5001 5005 380 500 V 460 282 195 85 260 258 100 F 5004 5006 200 240 V 5006 5011 380 500 V 530 282 195 8...

Page 15: ...VLT 5000 FLUX Technical data Mechanical dimensions cont MG 55 A6 02 VLT is a registered Danfoss trademark 15 ...

Page 16: ...VLT 5000 FLUX Mechanical dimensions cont Type H IP 20 IP 54 Type I IP 00 Type J IP 00 IP 21 IP 54 MG 55 A6 02 VLT is a registered Danfoss trademark 16 ...

Page 17: ...in the Design Guide Service Life Time of the frequency converter will be reduced if no derating is carried out in the above ambient temperature range Enclosure type IP 00 IP 20 Nema 1 IP 54 Bookstyle OK Compact OK OK OK Installation of VLT 5001 5302 All frequency converters must be installed in a way that ensures proper cooling Cooling All Bookstyle and Compact units require a minimum space above ...

Page 18: ...nits have to be changed regularly depending on the operating environment Side by side Compact Nema 1 IP 20 and IP 54 All Nema 1 IP 20 and IP 54 units in the above mentioned series can be installed side by side without any space between them since these units do not require cooling on the sides IP 00 VLT 5350 5500 380 500 V The IP 00 unit is designed for installation in a cabinet when installed acc...

Page 19: ...voltage tests are carried out see section RFI Switch The mains and motor connection must be interrupted in the case of high voltage tests of the total installation if the leakage currents are too high Safety earthing NB The frequency converter has a high leakage current and must be earthed appropriately for safety reasons Use earth terminal see section Electrical installation power cables which en...

Page 20: ...0 SX YY for further information regarding safe installation NB Please note that voltages up to 960 V DC depending on the supply voltage may occur on the terminals Electrical installation brake resistor temperature switch Torque 0 5 0 6 Nm Screw size M3 No Function 106 104 105 Brake resistor temperature switch NB This function is only available on VLT 5032 5052 200 240 V and VLT 5125 5500 380 500 V...

Page 21: ...crew 5008 IP20 1 8 M4 Slotted screw 5008 5011 IP54 1 8 M4 Slotted screw 5011 5022 IP20 3 M5 4 mm Allen wrench 5016 50223 IP54 3 M5 4 mm Allen wrench 5027 6 M6 4 mm Allen wrench 5032 50521 11 3 M8 bolt and stud 380 500 V 5001 5011 0 6 M3 Slotted screw 5016 5022 IP20 1 8 M4 Slotted screw 5016 5027 IP54 1 8 M4 Slotted screw 5027 5042 IP20 3 M5 4 mm Allen wrench 5032 50423 IP54 3 M5 4 mm Allen wrench ...

Page 22: ...al technical data 4 5 Relay output 4 5 make See parameter 326 of the Operating Instructions See also General technical data Extra protection RCD ELCB relays multiple protective earthing or earthing can be used as extra protection provided that local safety regulations are complied with In the case of an earth fault a DC content may develop in the faulty current If ELCB relays are used local regula...

Page 23: ...tecting equipment with a direct current content DC in the fault current 3 phase rectifier Suitable for power up with short pulse shaped charging current to earth Suitable for a high leakage current MG 55 A6 02 VLT is a registered Danfoss trademark 23 ...

Page 24: ...VLT 5000 FLUX Electrical installation power cables Bookstyle VLT 5001 5006 200 240 V VLT 5001 5011 380 500 V Compact IP 20 Nema 1 Compact IP 54 MG 55 A6 02 VLT is a registered Danfoss trademark 24 ...

Page 25: ...1 380 500 V Electrical installation power cables Compact IP 20 Nema 1 VLT 5008 5027 200 240 V VLT 5016 5062 380 500 V Compact IP 20 VLT 5072 5102 380 500 V Compact IP 20 Nema 1 VLT 5008 5027 200 240 V VLT 5016 5102 380 500 V MG 55 A6 02 VLT is a registered Danfoss trademark 25 ...

Page 26: ...VLT 5000 FLUX Compact IP 54 VLT 5008 5027 200 240 V VLT 5016 5062 380 500 V Compact IP 54 VLT 5072 5102 380 500 V MG 55 A6 02 VLT is a registered Danfoss trademark 26 ...

Page 27: ...LT 5122 5152 380 500 V Compact IP 21 IP54 without disconnect and fuse VLT 5122 5152 380 500 V Compact IP 00 with disconnect and fuse VLT 5202 5302 380 500 V Compact IP 21 IP54 with disconnect and fuse VLT 5202 5302 380 500 V MG 55 A6 02 VLT is a registered Danfoss trademark 27 ...

Page 28: ...VLT 5000 FLUX Electrical installation power cables Compact IP 00 NEMA 1 IP 20 VLT 5032 5052 200 240 V Compact IP 54 VLT 5032 5052 200 240 V MG 55 A6 02 VLT is a registered Danfoss trademark 28 ...

Page 29: ...VLT 5000 FLUX All about FCD 300 Electrical installation power cables Compact IP 00 Nema 1 IP 20 MG 55 A6 02 VLT is a registered Danfoss trademark 29 ...

Page 30: ...VLT 5000 FLUX Electrical installation power cables Compact IP 00 Nema 1 IP 20 IP 54 without disconnector and mains fuses VLT 5350 5500 380 500 V MG 55 A6 02 VLT is a registered Danfoss trademark 30 ...

Page 31: ...VLT 5000 FLUX All about FCD 300 Compact IP 00 Nema 1 IP 20 IP 54 with disconnector and mains fuses VLT 5350 5500 380 500 V MG 55 A6 02 VLT is a registered Danfoss trademark 31 ...

Page 32: ...TOP 1 29 Digital Input 6 Parameter 305 5 JOG 1 32 Digital Input 7 Parameter 306 11 Set up MSB SPEED UP 1 33 Digital 8 Parameter 307 1 Set up LSB SPEED DOWN 1 37 Digital Input Hardware Coast No parameter influence Disable output stage 39 GND for analog and digital outputs 26 46 Digital Outputs for readout of speed reference current or torque 42 45 Analog Outputs for readout of speed reference curre...

Page 33: ... OFF Channel A or inv A missing or shortcircuited LED 401 OFF Channel B or inv B missing or shortcircuited LED 402 OFF Channel Z or inv Z missing or shortcircuited Feedback System The feedback system is necessary when the drive is set to closed loop operation Parameter 100 1 or 5 The VLT 5000 Flux accepts incremental encoders as feedback system from motor Connection of encoder VLT 5000 Flux suppor...

Page 34: ...or is enabled parameter 350 the inputs 77 and 78 must be terminated Electrical installation Regarding programming of the digital and analog inputs and outputs see parameter group 300 Bus connection RS 485 The serial bus connection is connected to terminals 68 69 of the frequency converter signals P and N in accordance with the RS 485 2 wire norm Signal P is the positive potential TX RX while signa...

Page 35: ...DC supply from the common potential of the external 24 V DC supply NB Please note that when Switch 4 is in position OFF the external DC supply is galvanically isolated from the frequency converter Bus Connection RS 232 The purpose of the RS 232 is to enable communication between a PC and a frequency converter With this communication it is possible to monitor programme and control the frequency con...

Page 36: ...2 Jog Parameter 305 Jog 5 Ramp up Time Parameter 207 209 0 01 3600 Ramp down Time Parameter 208 210 0 01 3600 Jog Speed Parameter 213 0 0 Parameter 202 Jog Ramp Time Parameter 211 0 01 3600 Quick Stop 27 Parameter 304 Coasting Stop inverted 0 Setup change Start Stop 18 Parameter 302 Start 1 Active Set up Parameter 004 Multi setup 5 Set up MSB Parameter 306 11 Set up LSB Parameter 307 11 Term 33 Te...

Page 37: ...209 0 01 3600 Ramp down time Parameter 210 0 01 3600 Potentiometer reference Analog input 53 Parameter 308 Reference 1 Min Scaling 53 Parameter 309 0 0 10 0 V Max Scaling 53 Parameter 310 Parameter 309 10 0 V Two wire transmitter Input Ref 0 4 20 mA Parameter 314 Reference 1 Min Scaling 60 Parameter 315 0 0 20 0 mA Max Scaling 60 Parameter 316 Parameter 315 20 0 mA MG 55 A6 02 VLT is a registered ...

Page 38: ... ends pigtails Such a termination increases the high frequency impedance of the screen which reduces its effectiveness at high frequencies Use low impedance cable clamps or EMC cable glands instead It is important to ensure good electrical contact between the mounting plate on which the frequency converter is installed and the metal chassis of the frequency converter This however does not apply to...

Page 39: ...VLT 5000 FLUX All about FCD 300 MG 55 A6 02 VLT is a registered Danfoss trademark 39 ...

Page 40: ...assessing the physical design of the cable Transfer impedance ZT can be assessed on the basis of the following factors The conductibility of the screen material The contact resistance between the individual screen conductors The screen coverage i e the physical area of the cable covered by the screen often stated as a percentage value Screen type i e braided or twisted pattern Aluminium clad with ...

Page 41: ...LC and VLT If the earth potential between the frequency converter and the PLC etc is different electric noise may occur that will disturb the whole system This problem can be solved by fitting an equalising cable to be placed next to the control cable Minimum cable cross section 16 mm 2 For 50 60 Hz earth loops If very long control cables are used 50 60 Hz earth loops may occur This problem can be...

Page 42: ... that are capable for use together with power electronics IEC 61557 8 NB The RFI switch is not to be operated with mains connected to the unit Check that the mains supply has been disconnected before operating the RFI switch NB Open RFI switch is only allowed at factory set switching frequencies NB The RFI switch disconnects the capacitors galvanically to ground The red switches are operated by me...

Page 43: ...LT 5016 5022 380 500 V Compact IP 20 NEMA 1 VLT 5011 5016 200 240 V VLT 5027 5032 380 500 V Compact IP 20 NEMA 1 VLT 5022 5027 200 240 V VLT 5042 5102 380 500 V Compact IP 54 VLT 5001 5006 200 240 V VLT 5001 5011 380 500 V MG 55 A6 02 VLT is a registered Danfoss trademark 43 ...

Page 44: ... Compact IP 54 VLT 5008 5011 200 240 V VLT 5016 5027 380 500 V Compact IP 54 VLT 5016 5027 200 240 V VLT 5032 5062 380 500 V Compact IP 54 VLT 5072 5102 380 500 V MG 55 A6 02 VLT is a registered Danfoss trademark 44 ...

Page 45: ...nu mode to show the selected parameter number or parameter group number and name 4th line is used in operating status for showing a status message text or in data change mode for showing the mode or value of the selected parameter An arrow indicates the direction of rotation of the motor Furthermore the Setup which has been selected as the Active Setup in parameter 004 is shown When programming an...

Page 46: ...while the key is kept down Can be selected via parameter 015 to be active or inactive FWD REV changes the direction of rotation of the motor Forward or Reverse direction is indicated by means of the arrow on the display although only in Local Parameter 016 selects the function to be active or inactive depending on parameter 506 START is used for starting the frequency converter after stop via the ...

Page 47: ...in the first and second line are given operating variable 2 remains unchanged Operating values 1 1 and 1 2 and 1 3 in the first line and operating value 2 in the second line are selected via parameter 009 010 011 and 012 Display state IV This display state can be produced during operation if another setup is to be changed without stopping the frequency converter This function is activated in param...

Page 48: ...nit 1 001 Language 2 102 Motor output kW 3 103 Motor Voltage V 4 104 Motor frequency Hz 5 105 Motor current A 6 106 Motor Speed rpm 7 107 Automatic Motor Adaptation AMA 8 329 Encoder feedback pulses rev ppm 9 351 Encoder direction 10 207 Ramp up time 1 sec 11 208 Ramp down time 1 sec 12 205 Max reference rpm 13 417 Speed PID proportional Gain 14 418 Speed PID integral Time ms 15 221 Torque Limit M...

Page 49: ... 175ZA743 10 1500 rpmSETUP 1 SPEED 130 START SPEED 09 0 rpm Then the chosen digit is changed infinitely variably by means of the keys 175ZA744 10 1500 rpmSETUP 1 SPEED 130 START SPEED 10 0 rpm The chosen digit is indicated by the digit flashing Line 4 shows the data value that will be entered saved when signing off with OK Changing of data value step by step Certain parameters can be changed step ...

Page 50: ... converter is now reset This parameter initialises all except 500 Serial communication address 501 Baud rate for serial communication 601 605 Operating data 615 617 Fault logs Manual initialisation Disconnect from mains and wait until the display turns off Press the following keys at the same time Display status Change data OK Reconnecting the mains supply while pressing the keys Release the keys ...

Page 51: ...nverse X X X Reset X X X Ramp 2 X X X Start X Stop inverse X X Q stop inverse X X DC brake inverse X X Coast inverse X X HW 3 X Reversing X X Jog X Freeze output X Freeze reference X Speed up X Speed down X Preset reference on X Preset reference LSB X Preset reference MSB X Catch up X Slow down X Relay 01 relay 04 X X X Setup select LSB X X X Setup select MSB X X X Enable start forward X X Enable ...

Page 52: ...ngle references are handled by the frequency converter Exter nal Speed or torque reference term 53 10 V term 54 10 V term 60 0 4 20 mA term 17 or 29 frequency RS 485 Single ref Preset references parameter 215 218 Example 1 External reference signal 1 V min 5 V max Reference 20 1500 rpm Configuration parameter 100 Speed control closed loop Example 2 External reference signal 0 V min 10 V max Refere...

Page 53: ... 0 10 0 V Max Ref signal 10 V Parameter 310 Parameter 309 10 0 V Ref Range Parameter 203 Max Max 1 Ref Type Parameter 214 Sum 0 Max Ref 3000 000 rpm Parameter 205 Parameter 204 100 000 000 Preset Ref 50 Parameter 215 100 00 100 00 Ex 2 Output speed direction Parameter 200 4500 rpm Both Direct 1 Configuration Parameter 100 Config Mode 1 Reference term 53 Parameter 308 1 Min Ref signal 0 V Parameter...

Page 54: ...here two or more reference signals are connected either as external or preset reference signals Parameter 214 can be combined in the following functions Sum Relative External Preset List of handling of multi references MG 55 A6 02 VLT is a registered Danfoss trademark 54 ...

Page 55: ...verse 1 as well as terminal 46 to Torque limit and stop 27 Description If a stop command is active via terminal 18 and the frequency converter is not at the torque limit the motor will ramp down to 0 rpm If the frequency converter is at the torque limit and a stop command is activated terminal 46 Output programmed to Torque limit and stop 27 will be activated The signal to terminal 27 will change ...

Page 56: ... is calculated as follows where tb is the braking time in seconds and T cycle is the total cycle time The maximum permissible load on the brake resistor is stated as a peak power at a given ED The following example and formula apply to VLT 5000 only The peak power can be calculated on the basis of the highest brake resistance required for braking PPEAK PMOTOR x MBR x η MOTOR x ηVLT W where MBR is ...

Page 57: ...resistance Rs and Rr AMA can only be carried out if the rated motor current is minimum 35 of the rated output current of the frequency converter AMA can be carried out up to one oversize motor If a LC filter is inserted between the frequency converter and the motor a reduced test is preferred If an overall setting is required remove the LC filter while running a total AMA After completion of the A...

Page 58: ...r is able to work MOTOR ROTATES 9 The motor is probably rotating Make sure that the load is not able to make the motor shaft rotate Then start the AMA procedure again OVER CURRENT 10 The inverter peak current limit has been exceeded Check the motor size match the frequency converter size OVER VOLTAGE DC LINK OVER VOLTAGE 11 The intermediate circuit voltage DC exceed the inverter over voltage limit...

Page 59: ...n the motor rotates and then search for the speed If the motor is not detected the system assumes that the motor is at a standstill or is rotating at a low speed and the frequency converter will start the motor in the normal way after searching 3 The frequency converter trips and Flying start is active Normal high overload torque control This function enables the frequency converter to perform a c...

Page 60: ...0 5 017 Local reset of trip Possible Yes Yes 0 5 018 Lock for data change Not locked Yes Yes 0 5 019 Operating state at power up local control Forced stop use saved ref Yes Yes 0 5 024 Userdefined Quick Menu Not active Yes No 0 5 025 Quick Menu Setup 000 0 999 Yes No 0 6 Changes during operation Yes means that the parameter can be changed while the frequency converter is in operation No means that...

Page 61: ...ce can be controlled by means of the Arrow up and Arrow down keys 5 An external control command that can be connected to terminal 16 17 19 27 29 32 or 33 However 4 must be selected in parameter 013 NB Please be aware that terminal 37 hardware coast is always active See also section Shift between local and remote control 003 Local reference LOCAL REFERENCE Value Parameter 203 0 set for RefMIN RefMA...

Page 62: ...1 4 are individual Setups which can be used as required They can be programmed freely regardless of the Setup selected as the active Setup and thus controlling the functions of the frequency converter NB If a general change of data or a copying to the active Setup is effected this immediately affects the functioning of the unit 006 Copying of Setups SETUP COPY Value No copying NO COPY 0 Copy to Se...

Page 63: ...ALOG INPUT 54 V 18 Analog input 60 mA ANALOG INPUT 60 MA 19 Pulse reference Hz PULSE REF HZ 20 External reference EXTERNAL REF 21 Status word Hex STATUS WORD HEX 22 Brake effect 2 min KW BRAKE ENERGY 2 MIN 23 Brake effect sec kW BRAKE ENERGY S 24 Heat sink temp C HEATSINK TEMP C 25 Alarm word Hex ALARM WORD HEX 26 Control word Hex CONTROL WORD HEX 27 Warning word 1 Hex EXT STAT WORD HEX 28 Warning...

Page 64: ...d Hex indicates the control word for the frequency converter See Serial communication in the Design Guide for VLT 5000 Process Warning word Hex indicates one or more warnings in a Hex code Ext Status Word Hex indicates one or more status states in a Hex code Digital Output Bin 26 46 Communication option card warning Hex gives a warning word if there is a fault on the communication bus Is only acti...

Page 65: ...ble 0 is selected the JOG key will be inactive 016 Local reversing LOCAL REVERSING Value Not possible DISABLE 0 Possible ENABLE 1 Function This parameter enables disables the reversing function on the LCP This key can only be used if parameter 002 has been set to Local operation 1 and parameter 013 to LCP control 3 Description of choice If Disable 0 is selected the FWD REV key will be inactive See...

Page 66: ... control panel Using this function in parameter 025 Quick Menu setup the user can select up to 20 parameters for the Quick Menu key Description of choice If not active 0 is selected the standard setup of the Quick Menu key is active If Active 1 is selected the user defined Quick Menu is active 025 Quick Menu setup QUICK MENU SETUP Value Index 1 20 Value 0 999 000 Function In this parameter you def...

Page 67: ...es Yes 1 5 124 DC holding current 50 0 100 Yes Yes 0 6 125 DC braking current 50 0 160 Yes Yes 0 6 126 DC braking time 10 0 sec 0 0 60 0 sec Yes Yes 1 6 127 DC brake cut in speed Off 0 0 par 202 Yes Yes 1 6 128 Motor thermal protection No protection Yes Yes 0 5 129 External motor fan No Yes Yes 0 5 130 Start speed 0 0 rpm 0 0 600 rpm Yes Yes 1 5 131 Initial current 0 0 Amp 0 0 par 105 Yes Yes 1 6 ...

Page 68: ...Display for further information regarding Changes during operation 4 Setup and Conversion index factory setting display text value for use in communication via serial communication port MG 55 A6 02 VLT is a registered Danfoss trademark 68 ...

Page 69: ...CONSTANT TORQUE 11 Function Selecting of torque characteristics Description of choice By VLT 5000 Flux it is possible to select High Constant Torqueor Normal constant torque 102 Motor power MOTOR POWER Value 0 18 kW 0 18 KW 18 0 25 kW 0 25 KW 25 0 37 kW 0 37 KW 37 0 55 kW 0 55 KW 55 0 75 kW 0 75 KW 75 1 1 kW 1 10 KW 110 1 5 kW 1 50 KW 150 2 2 kW 2 20 KW 220 3 kW 3 00 KW 300 4 kW 4 00 KW 400 5 5 kW...

Page 70: ...Max motor frequency 300 Hz Function Selecting the rated motor frequency fM N nameplate data Description of choice Select a value that equals the nameplate data on the motor Alternatively it is also possible to set the value for motor frequency infinitely variably If a value different from 50 Hz or 60 Hz is selected it is necessary to correct parameter 150 154 For 87 Hz operation with 230 400 V mot...

Page 71: ...rs 102 106 correctly since these form part of the AMA algorithm For optimum dynamic motor adaptation an AMA must be carried out Motor adaptation may take up to 10 minutes depending on the power rating of the motor in question NB There must not be any externally generating torque during automatic motor adaptation NB If the setting in parameter 102 106 is changed the parameters 150 154 will return t...

Page 72: ...ring start delay time Select Coasting in the start delay time 2 and the motor will not be controlled by the frequency converter during the start delay time inverter off Select Start speed current clockwise 3 to connect the function described in parameter 130 and 131 in the start delay time Regardless of the value applied by the reference signal the output speed will apply the setting of the start ...

Page 73: ...hoice This parameter can only be used if DC hold 1 has been selected in parameter 121 or 122 Set Holding current as a percentage value in relation to the rated motor current IM N set in parameter 105 100 DC holding current corresponds to IM N Warning 100 current for too long may damage the motor 125 DC braking current DC BRAKE CURRENT Value 50 0 160 Function Setting the DC brake current when a sto...

Page 74: ...etup in which they were selected For the North American market The ETR functions provide class 20 motor overload protection in accordance with NEC Description of choice Select No protection if no warning or tripping is required if the motor is overloaded Select Thermistor warning if a warning is desired when the connected thermistor in the motor gets too hot Select Thermistor trip if cutting out t...

Page 75: ... figures based on common motor parameter values from normal standard motors If the motor parameters are not set correctly it may cause a malfunction of the drive system If the motor data is not known it is recommended to perform an AMA Automatic Motor Adaptation See section Automatic Motor Adaptation The AMA sequence will adjust all motor parameters except the moment of inertia of the rotor Motor ...

Page 76: ...tion Set the main reactance of the motor Description of choice Xh can be set as follows 1 Automatic Motor Adaptation where the frequency converter measures on the motor to determine the value 2 The motor supplier states the value 3 The factory setting of Xh selected by the frequency converter itself on the basis of the motor nameplate data is used 156 Pole Number POLE NUMBER Value Depends on motor...

Page 77: ... selected as start function in Parameter 121 this delay describes the time it takes for the brake to open During this delay the motor will be held a 0 RPM 165 Mechanical Brake Initial Torque BRAKE INI TORQUE Value p221 20 Function When Mechanical Brake Release is selected as a start function in Parameter 121 this torque level will be built up against the closed brake prior to brake release When us...

Page 78: ...elease Delay Par 164 Boosting the proportional gain will minimise the small movement on the motorshaft when motor takes over the load from the mechanical brake factory setting display text value for use in communication via serial communication port MG 55 A6 02 VLT is a registered Danfoss trademark 78 ...

Page 79: ...Yes 2 7 212 Quick stop ramp down time Depends on unit 0 01 3600 Yes Yes 2 7 213 Jog speed 200 rpm 0 0 par 202 Yes Yes 1 6 214 Reference function Sum Yes Yes 0 5 215 Preset reference 1 0 00 100 00 100 00 Yes Yes 2 3 216 Preset reference 2 0 00 100 00 100 00 Yes Yes 2 3 217 Preset reference 3 0 00 100 00 100 00 Yes Yes 2 3 218 Preset reference 4 0 00 100 00 100 00 Yes Yes 2 3 219 Catch up slow down ...

Page 80: ...00 18000 rpm parameter 200 3000 Function A max motor speed can be selected that corresponds to the highest speed at which the motor must run See also parameter 205 Description of choice A value from 0 to the choice made in parameter 200 can be selected 203 Reference feedback area REF FEEDB RANGE Value Min Max MIN MAX 0 Max Max MAX MAX 1 Function This parameter decides whether the reference signal ...

Page 81: ...he ramp up time is the acceleration time from 0 rpm to the rated motor speed nM N parameter 104 This presupposes that the output current does not reach the torque limit to be set in parameter 221 Please note that the value 0 00 corresponds to 0 01 sec in speed mode Description of choice Set the desired ramp up time 208 Ramp down time 1 RAMP DOWN TIME 1 Value 0 00 3600 sec closed loop 0 05 3600 sec...

Page 82: ...or frequency nM N parameter 104 It is assumed that the output current is not higher than the torque limit set in parameter 221 The jog ramp time starts when a jog signal is given via the control panel the digital inputs or the serial communication port Description of choice Set the desired ramp time 212 Quick stop ramp down time Q STOP RAMP TIME Value 0 00 3600 sec closed loop 0 05 3600 sec open l...

Page 83: ...set references will be a percentage value of the reference range External reference is the sum of the analog references pulses and bus references See also section Reference Handling NB If Sum or Relative is selected one of the preset references will always be active If the preset references are to be without influence they must be set to 0 factory setting The example shows how to calculate the out...

Page 84: ...ef lsb 0 0 Preset ref 1 0 1 Preset ref 2 1 0 Preset ref 3 1 1 Preset ref 4 See drawing in section Handling of multi references 219 Catch up slow down value CATCH UP SLW DWN Value 0 00 100 of the current reference 0 00 Function This parameter enables the entry of a percentage value relative which will either be added to or deducted from the actual reference Description of choice If Catch up has bee...

Page 85: ...ue limit is changed to 1 6 x the rated motor torque Changing parameter 222 TORQ LIMIT GENER when parameter 100 is set to SPEED OPEN LOOP 0 parameter 236 LOW SPEED CURRENT will automatically be readjusted If parameter 222 parameter 236 a potential risk for motor stalling occurs 223 Warning Low current WARN CURRENT LO Value 0 0 parameter 224 0 0 A Function When the motor current is below the limit I...

Page 86: ...larm 30 31 or 32 If Disable is selected no alarm is given if a motor phase is missing The motor can be damaged overheated if it runs on only two phases It is therefore recommended to keep the missing motor phase function ENABLED 235 Phase Loss Monitor PHASE LOSS MON Value Disable DISABLE 0 Enable ENABLE 1 Function The input phases are monitored for phase loss by this selection Description of choic...

Page 87: ... mode To optimize the switching point from constant current set in parameter 236 and FLUX model 2 240 Acceleration Jerk 1 JERK ACCEL 1 Value 0 100 33 Function If Jerk Control is selected as ramp type in Parameter 206 this Parameter defines the percentage of the ramp time used to control the jerk of the initial acceleration 241 Acceleration Jerk 2 JERK ACCEL 2 Value 0 100 33 Function If Jerk Contro...

Page 88: ...rent Reference Yes Yes 0 5 315 Terminal 60 min scaling 0 0 mA 0 0 20 0 mA Yes Yes 4 5 316 Terminal 60 max scaling 20 0 mA 0 0 20 0 mA Yes Yes 4 5 317 Time out 10 sec 0 99 sec Yes Yes 0 5 318 Function after time out Off Yes Yes 0 5 319 Terminal 42 output 0 nMAX 0 20 mA Yes Yes 0 5 321 Terminal 45 output 0 nMAX 0 20 mA Yes Yes 0 5 323 Relay 01 output No operation Yes Yes 0 5 324 Relay 01 ON delay 0 ...

Page 89: ...d down SETUP LSB SPEED DOWN 11 Catch up CATCH UP 11 15 12 Slow down SLOW DOWN 11 16 12 Ramp 2 RAMP 2 12 12 17 13 13 Mains failure inverted MAINS FAILURE INVERSE 13 13 18 14 14 Pulse reference PULSE REFERENCE 28 Function Description of choice No function The frequency converter does not react to signals transmitted to the terminal Reset Resetting the frequency converter after a TRIP ALARM however n...

Page 90: ...output speed to the jog speed set in parameter 213 The ramp time can be set in parameter 211 Jog is not active if a stop command has been given start disable Jog overrides stop operating command group 2 see connection example Preset reference on is used for shifting between external reference and preset reference It is assumed that External preset 2 has been selected in parameter 214 Logic 0 exter...

Page 91: ... Speed down 1 1 1 Catch up Slow down is selected if the reference value is to be increased or reduced by a programmable percentage value set in parameter 219 Slow down Catch up Unchanged speed 0 0 Reduced by value 1 0 Increased by value 0 1 Reduced by value 1 1 Ramp 2 is selected if a change between ramp 1 parameters 207 208 and ramp 2 209 210 is desired Logic 0 ramp 1 while logic 1 ramp 2 Mains f...

Page 92: ...grated in the motor for motor protection must stop the frequency converter in case of motor overtemperature The cut out value is 3 k KTY Sensor Is selected when it is demanded to correct the Regulation model according to changes of the temperature and the motor windings This is carried through by correcting the stator RS and rotor Rr resistances as following Rs Rs 20 C 1 cu_alfa tempera ture_std_t...

Page 93: ...ngle references 311 Terminal 54 analog input voltage AI V 54 FUNCT Value See the Analog Inputs table Function Selection of the desired option on terminal 54 Scaling of input signal is selected in parameter 312 and 313 Description of choice See the section Analog Input Functions 312 Terminal 54 min scaling AI 54 SCALE LOW Value 0 0 10 0 Volt 0 0 Volt Function This parameter is used for setting the ...

Page 94: ... for a period longer than the time set in parameter 317 the function selected in parameter 318 will be activated Description of choice Set the desired time 318 Function after time out LIVE ZERO FUNCT Value Off OFF 0 Freeze output speed FREEZE OUTPUT SPEED 1 Stop STOP 2 Jog JOGGING 3 Max speed MAX SPEED 4 Stop and trip STOP AND TRIP 5 Function This parameter allows a choice of the function to be ac...

Page 95: ...A 11 11 0 TNOM 4 20 mA 0 TNOM 4 20 mA 12 12 0 PNOM 0 20 mA 0 PNOM 0 20 mA 13 13 0 PNOM 4 20 mA 0 PNOM 4 20 mA 14 14 0 MAX SPEED 0 20 mA 0 MAX SPD 0 20 mA 15 15 0 MAX SPEED 4 20 mA 0 MAX SPD 4 20 mA 16 16 160 TORQ 0 20mA 160 TORQ 0 20mA 17 17 160 TORQ 4 20mA 160 TORQ 4 20mA 18 18 319 Terminal 42 Output AO 42 FUNCTION Value See tabel in section Analog Outputs Function The analog output function gene...

Page 96: ... Torque limit and stop TORQUE LIMIT AND STOP 27 27 27 27 Brake no brake warning BRAKE NO BRAKE WARNING 28 28 28 28 Brake ready no fault BRAKE RDY NO FAULT 29 29 29 29 Brake fault BRAKE FAULT IGBT 30 30 30 30 Relay 123 RELAY 123 31 31 31 31 Mechanical brake control MECH BRAKE CONTROL 32 32 32 1 32 1 Control word bit 11 12 CTRL WORD BIT 11 12 33 33 33 33 RefMIN RefMAX 0 50000 p REF MIN MAX 0 50000P ...

Page 97: ...condition The signal is logic 0 when frequency converter has received a stop signal and is at the torque limit Brake no brake warning the brake is active and there are no warnings Brake ready no fault the brake is ready for operation and there are no faults Brake fault the output is a logical 1 when the brake IGBT has short circuited This function is used to protect the frequency converter if ther...

Page 98: ... time of relay 01 terminals 01 03 Description of choice Enter the desired value can be set at intervals of 0 02 sec 326 Relay 04 output RELAY 4 5 FUNCT Value See description of parameter 319 Function This output activates a make relay Relay switch 04 can be used for bringing status and warnings The relay is activated when the conditions for the relevant data values have been fulfilled Description ...

Page 99: ...5000 Hz Function This parameter allows scaling of the pulse output signal Description of choice Set the desired value 350 Encoder monitoring ENCODER MONITOR Value 0 OFF 0 1 OPTION STANDARD 1 Function If failure on encoder lines occur selection of this parameter can generate an alarm alarm 44 for avoiding unintended start of the motor Encoder feedback pulse rev function is disabled in open loop par...

Page 100: ... and then 25 is programmed The value can never be higher than the corresponding setting of Output maximum scaling if this value is below 100 358 Terminal 42 Output maximum scaling OUT 42 SCAL MAX 360 Terminal 45 Output maximum scaling OUT 45 SCAL MAX Value 000 500 100 Function These parameters are to scale the maximum output of the selected analog signal on terminals 42 and 45 Description of choic...

Page 101: ...switch off the function 362 KTY Sensor Type KTY TYPE Value KTY Sensor 1 KTY1 0 KTY Sensor 2 KTY2 1 KTY Sensor 3 KTY3 2 Function Choice of the KTY sensor for temperature compensation Description of choice The KTY sensor must be selected and enabled in parameter 311 Terminal 54 Analog input KTY Sensor 1 selected 1 k 100 C KTY Sensor 2 selected 1 k 25 C KTY Sensor 3 selected 1 k 25 C NB This paramete...

Page 102: ... Automatic restart time 5 sec 0 10 sec Yes Yes 0 5 409 Trip delay torque 5 sec 0 60 sec 417 Speed PID proportional gain 0 015 0 000 5 000 Yes Yes 3 6 418 Speed PID integration time 200 ms 2 00 20 000 ms Yes Yes 4 7 421 Speed PID low pass filter 5 20 1 500 ms Yes Yes 4 6 445 Flying start Disable Yes Yes 0 5 458 LC filter connected No 0 1 No Yes 0 5 459 Capacity LC filter 2 µF 0 1 100 µF No Yes 1 6 ...

Page 103: ...essed The frequency converter will stop in the case of a stop command when the overvoltage control is active but not necessarily follow the deceleration ramp Select Overvoltage control and stop 3 if the overvoltage control function is not required during ramp down after stop has been pressed Warning If Overvoltage control 2 is used at the same time as the supply voltage to the frequency converter ...

Page 104: ... voltage after the brake test is lower than the starting voltage discontinue the brake check 5 If the intermediate circuit voltage is unstable discontinue the brake check 6 If the braking power is higher than 100 discontinue the brake check 7 If the intermediate circuit voltage is higher than the intermediate circuit voltage 2 before the brake test discontinue the brake check and give off a warnin...

Page 105: ... selected the motor will ramp via the quick stop ramp set in parameter 212 If the supply voltage is re established during ramp down the frequency converter will start up again If Controlled ramp down and trip 2 is selected the motor will ramp via the quick stop ramp set in parameter 212 At 0 speed the frequency converter will trip ALARM 36 mains failure If the supply voltage is re established duri...

Page 106: ...l time However if this time is too short it can make the process unstable If the integral time is long major deviations from the required reference may occur since the process regulator will take long to regulate if an error has occurred 421 SPEED FILT TIME Value 1 500 ms CL 5 ms OP 20 ms Function Oscillations on the feedback signal are dampened by a lowpass filter and the resolution on speed meas...

Page 107: ...lter 3 times the capacity between two phases when capacitance is Delta connection Description of choice Sets the LC filter capacitance value 460 Inductance LC Filter INDUCT LC FILTER Value 0 1 100 mH 7 mH Function Compensation function of the LC filter requires the per phase inductance of the filter Description of choice Sets the LC filter inductance value 462 Saturation brake SATURATION BRAKE Val...

Page 108: ...igh gain at low speeds precise and a lower gain at high speed smooth This Parameter defines the minimum speed of the speed range where adaptive gain scale is faded towards 100 of the value entered in Parameter 417 472 Adaptive Gain Max Speed AG MAX SPEED Value 0 1500 RPM 50 RPM Function In many applications there is a need for having a different tuning of the speed controller depending on motor sp...

Page 109: ...equency No No 1 6 520 Data read out Current No No 2 7 521 Data read out Torque No No 1 3 522 Data read out Power kW No No 1 7 523 Data read out Power HP No No 2 7 524 Data read out Motor voltage No No 1 6 525 Data read out DC link voltage No No 0 6 526 Data read out Motor temp No No 0 5 527 Data read out VLT temp No No 0 5 528 Data read out Digital input No No 0 5 529 Data read out Terminal 53 ana...

Page 110: ...termined by the set baud rate is only part of the total communication time 502 Coasting COASTING SELECT 503 Quick stop Q STOP SELECT 504 DC brake DC BRAKE SELECT 505 Start START SELECT 507 Selection of Setup SETUP SELECT 508 Selection of speed PRES REF SELECT Value Digital input DIGITAL INPUT 0 Bus SERIAL PORT 1 Logic and LOGIC AND 2 Logic or LOGIC OR 3 Function Parameters 502 508 allow a choice b...

Page 111: ...MAX parameter 202 510 Bus jog 2 BUS JOG 2 SPEED Value 0 0 parameter 202 200 rpm Function This is where to set a fixed speed jog that is activated via the serial communication port This function is the same as in parameter 213 Description of choice The jog speed can be selected in the range between nMIN parameter 201 and nMAX parameter 202 512 Telegram profile TELEGRAM PROFILE Value Fieldbus profil...

Page 112: ...0 msec 522 Power kW POWER KW kW 80 msec 523 Power HP POWER HP HP US 80 msec 524 Motor voltage MOTOR VOLTAGE V 80 msec 525 DC link voltage DC LNK VOLTAGE V 80 msec 526 Motor temp MOTOR THERMAL 80 msec 527 VLT temp VLT THERMAL 80 msec 528 Digital input DIGITAL INPUT Binary code 2 msec 529 Terminal 53 analog input ANALOG INPUT 53 V 20 msec 530 Terminal 54 analog input ANALOG INPUT 54 V 20 msec 531 Te...

Page 113: ...es until the data read out changes values Motor voltage parameter 524 The value shown is a calculated value used for controlling the motor DC link voltage parameter 525 The value shown is a measured value The value is filtered which means that approx 1 3 seconds may pass from an input value changes until the data read out changes values Motor temp parameter 526 The value shown is the calculated es...

Page 114: ...trol word sent via the serial communication port in Hex code to the frequency converter See the Design Guide for further information Warning word 1 parameter 540 States in Hex format whether there is a warning on the frequency converter See section Warning word 1 Extended status word and Alarm word for further information Extended status word Hex parameter 541 States in Hex format whether there is...

Page 115: ... 614 Data log DC link voltage No No 0 6 615 Fault log Error code No No 0 5 616 Fault log Time No No 1 7 617 Fault log Value No No 0 3 618 Reset of kWh counter No reset Yes No 0 5 619 Reset of hours run counter No reset Yes No 0 5 620 Operating mode Normal function Normal function No No 0 5 621 Nameplate VLT type No No 0 9 622 Nameplate Power section No No 0 9 623 Nameplate VLT ordering number No N...

Page 116: ...arameter no Description Data log Display text Unit Range 606 Digital inputs LOG DIGITAL INP Decimal 0 255 607 Control word LOG CONTROL WORD Decimal 0 65535 608 Status word LOG BUS STAT WD Decimal 0 65535 609 Reference LOG REFERENCE 0 100 611 Output frequency LOG MOTOR FREQ Hz 0 0 999 9 612 Output voltage LOG MOTOR VOLT Volt 50 1000 613 Output current LOG MOTOR CURR Amp 0 0 999 9 614 DC link voltag...

Page 117: ...g Time F LOG TIME Value Index 1 10 Function This parameter makes it possible to see the total number of operating hours before the trip occurred 10 0 10 log values are stored The lowest log number 1 contains the latest most recently saved data value while the highest log number 10 contains the oldest data value Description of choice Read out as an option Indication range 0 0 9999 9 Reset the fault...

Page 118: ...on is as follows 1 Disconnect the mains voltage and wait for the light in the display to disappear 2 Hold down DISPLAY STATUS MENU OK while at the same time connecting the mains supply The display will now read MANUAL INITIALIZE 3 When the display reads UNIT READY the frequency converter has been initialized Parameter no Description Nameplate Display text 621 VLT type VLT TYPE 622 Power section PO...

Page 119: ...r 628 This gives the type of application options fitted with the frequency converter Application option ordering number parameter 629 This gives the ordering number for the application option Communication option type parameter 630 This gives the type of communication options fitted with the frequency converter Communication option ordering number parameter 631 This gives the ordering number for t...

Page 120: ...l Danfoss for assistance If no check if the control card is overloaded If so disconnect all control signal plugs on the control card and check if the fault disappears If yes make sure that the 24 V supply is not short circuited If no call Danfoss for assistance 5 Motor stopped light in display but no fault report Start the frequency converter by pressing START on the control panel Check if the dis...

Page 121: ...he output frequency is lower than the value set in parameter 225 This message is only shown when the motor is running Output current high REM CURRENT HIGH The output current is higher than the value set in parameter 224 This message is only shown when the motor is running Output current high LOCAL CURRENT HIGH The output current is higher than the value set in parameter 224 This message is only sh...

Page 122: ...stop signal on terminal 27 DC stop remote control REM DC STOP Remote control has been selected in parameter 002 and the frequency converter has stopped via a DC stop signal on a digital input or possibly via the serial communication port DC braking local MIXED DC STOP Local has been selected in parameter 002 and the frequency converter has stopped via a DC braking signal on terminal 27 Stop remote...

Page 123: ...has been selected in parameter 002 Brake check of brake resistor and brake transistor tested successfully Brake check finished MIXED BRAKECHECK OK Local has been selected in parameter 002 Brake check of brake resistor and brake transistor tested successfully Exceptions XXXX EXCEPTIONS XXXX The microprocessor of the control card has stopped and the frequency converter is out of operation The cause ...

Page 124: ...thermistor MOTOR THERMISTOR X X 12 Torque limit TORQUE LIMIT X X 13 Overcurrent OVERCURRENT X X X 14 Earth fault EARTH FAULT X X 15 Switch mode fault SWITCH MODE FAULT X X 16 Short circuit CURR SHORT CIRCUIT X X 17 Standard bus timeout STD BUS TIMEOUT X X 18 HPFB bus timeout HPFB TIMEOUT X X 19 Fault in EEprom on power card EE ERROR POWER CARD X 20 Fault in EEprom on conrol card EE ERROR CTRL CARD...

Page 125: ...e and supply currents to the frequency converter WARNING 5 Voltage warning high DC LINK VOLTAGE HIGH The intermediate circuit voltage DC is higher than the overvoltage limit of the control system The frequency converter is still active WARNING 6 Voltage warning low DC LINK VOLTAGE LOW The intermediate circuit voltage DC is below the undervoltage limit of the control system The frequency converter ...

Page 126: ...tive operation WARNING ALARM 13 Overcurrent OVERCURRENT The inverter peak current limit approx 200 of the rated current has been exceeded The warning will last approx 1 2 seconds following which the frequency converter will trip while giving an alarm Turn off the frequency converter and check whether the motor shaft can be turned and whether the motor size matches the frequency converter ALARM 14 ...

Page 127: ...ollowing reasons No brake resistor connected or fault in the connections defective brake resistor or defective brake transistor A warning or alarm will mean that the brake function is still active WARNING 25 Brake resistor fault BRAKE RESISTOR FAULT The brake resistor is monitored during operation and if it short circuits the brake function is disconnected and the warning comes up The frequency co...

Page 128: ...Inverter fault IGBT or the power card is defective Contact your Danfoss supplier Auto optimisation warnings Automatic motor adaptation has stopped since some parameters have probably been set wrongly or the motor used is too big small for AMA to be carried out A choice must thus be made by pressing CHANGE DATA and choosing Continue OK or Stop OK If parameters need to be changed select Stop start u...

Page 129: ...d and Alarm word Warning word 1 extended status word and alarm word are shown on the display in Hex format If there are more than one warning or alarm a sum of all warnings or alarms will be shown Warning word 1 extended status word and alarm word can also be displayed using the serial bus in parameter 540 541 and 538 Bit Hex Warning word 1 parameter 540 000001 Fault during brake test 000002 EE pr...

Page 130: ...00010 Power up fault 000020 ASIC fault 000040 HPFP bus timeout 000080 Standard bus timeout 000100 Short circuiting 000200 Switchmode fault 000400 Earth fault 000800 Overcurrent 001000 Torque limit 002000 Motor thermistor 004000 Motor overload 008000 Inverter overload 010000 Undervoltage 020000 Overvoltage 040000 Phase fault 080000 Live zero fault 4 20 mA current signal low 100000 Heat sink tempera...

Page 131: ...18 Lock for data change Not locked Yes Yes 0 5 019 Operating state at power up local control Forced stop use saved ref Yes Yes 0 5 024 Userdefined Quick Menu Not active Yes No 0 5 025 Quick Menu Setup 000 0 999 Yes No 0 6 Changes during operation Yes means that the parameter can be changed while the frequency converter is in operation No means that the frequency converter must be stopped before a ...

Page 132: ... 6 126 DC braking time 10 0 sec 0 0 60 0 sec Yes Yes 1 6 127 DC brake cut in speed Off 0 0 par 202 Yes Yes 1 6 128 Motor thermal protection No protection Yes Yes 0 5 129 External motor fan No Yes Yes 0 5 130 Start speed 0 0 rpm 0 0 600 rpm Yes Yes 1 5 131 Initial current 0 0 Amp 0 0 par 105 Yes Yes 1 6 150 Stator resistance Depends on unit Ohm No Yes 4 7 151 Rotor resistance Depends on unit Ohm No...

Page 133: ...100 00 Yes Yes 2 3 216 Preset reference 2 0 00 100 00 100 00 Yes Yes 2 3 217 Preset reference 3 0 00 100 00 100 00 Yes Yes 2 3 218 Preset reference 4 0 00 100 00 100 00 Yes Yes 2 3 219 Catch up slow down value 0 00 0 00 100 Yes Yes 2 6 221 Torque limit for motor mode 160 0 0 xxx Yes Yes 1 6 222 Torque limit for generating operation 160 0 0 xxx Yes Yes 1 6 223 Warning Low current 0 0 A 0 0 par 224 ...

Page 134: ...e out Off Yes Yes 0 5 319 Terminal 42 output 0 nMAX 0 20 mA Yes Yes 0 5 321 Terminal 45 output 0 nMAX 0 20 mA Yes Yes 0 5 323 Relay 01 output No operation Yes Yes 0 5 324 Relay 01 ON delay 0 00 sec 0 00 600 00 sec Yes Yes 2 6 325 Relay 01 OFF delay 0 00 sec 0 00 600 00 sec Yes Yes 2 6 326 Relay 04 output No operation Yes Yes 0 5 327 Pulse reference max frequency 100 65000 Hz 5000 Hz Yes Yes 0 6 32...

Page 135: ...c 0 60 sec 417 Speed PID proportional gain 0 015 0 000 5 000 Yes Yes 3 6 418 Speed PID integration time 200 ms 2 00 20 000 ms Yes Yes 4 7 421 Speed PID low pass filter 5 20 1 500 ms Yes Yes 4 6 445 Flying start Disable Yes Yes 0 5 458 LC filter connected No 0 1 No Yes 0 5 459 Capacity LC filter 2 µF 0 1 100 µF No Yes 1 6 460 Inductance LC filter 7 mH 0 1 100 mH No Yes 1 6 462 Saturation brake Off ...

Page 136: ... Torque No No 1 3 522 Data read out Power kW No No 1 7 523 Data read out Power HP No No 2 7 524 Data read out Motor voltage No No 1 6 525 Data read out DC link voltage No No 0 6 526 Data read out Motor temp No No 0 5 527 Data read out VLT temp No No 0 5 528 Data read out Digital input No No 0 5 529 Data read out Terminal 53 analog input No No 2 3 530 Data read out Terminal 54 analog input No No 2 ...

Page 137: ...0 5 616 Fault log Time No No 1 7 617 Fault log Value No No 0 3 618 Reset of kWh counter No reset Yes No 0 5 619 Reset of hours run counter No reset Yes No 0 5 620 Operating mode Normal function Normal function No No 0 5 621 Nameplate VLT type No No 0 9 622 Nameplate Power section No No 0 9 623 Nameplate VLT ordering number No No 0 9 624 Nameplate Software version no No No 0 9 625 Nameplate LCP ide...

Page 138: ...characteristics Starting torque VLT 5001 5027 200 240 V and VLT 5001 5302 380 500 V 160 for 1 min Starting torque VLT 5032 5052 200 240 V and VLT 5350 5500 380 500 V 150 for 1 min Starting torque 180 for 0 5 sec Acceleration torque 100 Overload torque VLT 5001 5027 200 240 V and VLT 5001 5302 380 500 V 160 Overload torque VLT 5032 5052 200 240 V and VLT 5350 5500 380 500 V 150 Arresting torque at ...

Page 139: ...the supply voltage PELV as well as other inputs and outputs Control card pulse input No of programmable pulse inputs 1 Terminal no 29 Max frequency on terminal 29 PNP open collector 20 kHz Max frequency on terminal 29 Push pull 65 kHz Voltage level 0 24 V DC PNP positive logics Voltage level logical 0 5 V DC Voltage level logical 1 10 V DC Maximum voltage on input 28 V DC Input resistance Ri 2 k S...

Page 140: ...t 8 bit Galvanic isolation All analog outputs are galvanically isolated from the supply voltage PELV as well as other inputs and outputs Control card 24 V DC supply Terminal nos 12 13 Max load short circuit protection 200 mA Terminal nos ground 20 39 Reliable galvanic isolation The 24 V DC supply is galvanically isolated from the supply voltage PELV but has the same potential as the analog outputs...

Page 141: ...s other is specified Accuracy of display readout parameters 009 012 Motor current 6 0 140 load Max error 2 0 of rated output current Torque 7 100 140 load Max error 5 of rated motor size Output 8 power HP 9 0 90 load Max error 5 of rated output Control characteristics Frequency range 0 300 Hz Resolution on output frequency 0 003 Hz System response time 3 msec Speed control range closed loop 1 1000...

Page 142: ...LT 5122 380 500 V cuts out at 75 C and can be reset if the temperature has fallen below 60 C VLT 5152 380 500 V cuts out at 80 C and can be reset if the temperature has fallen below 60 C VLT 5202 380 500 V cuts out at 95 C and can be reset if the temperature has fallen below 65 C VLT 5252 380 500 V cuts out at 95 C and can be reset if the temperature has fallen below 65 C VLT 5302 380 500 V cuts o...

Page 143: ...10 4 10 4 10 Rated input current 200 V IL N A 3 4 4 8 7 1 9 5 11 5 14 5 Max cable cross section power mm2 AWG 2 4 10 4 10 4 10 4 10 4 10 4 10 Max pre fuses UL1 A 16 10 16 10 16 15 25 20 25 25 35 30 Efficiency3 0 95 0 95 0 95 0 95 0 95 0 95 Weight IP 20 EB Bookstyle kg 7 7 7 9 9 9 5 Weight IP 20 EB Compact kg 8 8 8 10 10 10 Weight IP 54 Compact kg 11 5 11 5 11 5 13 5 13 5 13 5 Power loss at max loa...

Page 144: ... mm2 AWG 2 10 8 10 8 10 8 10 8 16 6 Rated input current 200 V IL N A 32 46 61 73 88 Max cable cross section IP 54 16 6 16 6 35 2 35 2 50 0 power mm2 AWG 2 5 IP 20 16 6 35 2 35 2 35 2 50 0 Max pre fuses UL1 A 50 60 80 125 125 Efficiency3 0 95 0 95 0 95 0 95 0 95 Weight IP 20 EB kg 21 25 27 34 36 Weight IP 54 kg 38 40 53 55 56 Power loss at max load high overload torque 160 W 340 426 626 833 994 nor...

Page 145: ... 6 25 4 Normal overload torque 110 Rated input current IL N A 230 V 101 3 126 6 149 9 Normal overload torque 150 Rated input current IL N A 230 V 77 9 101 3 126 6 Max cable cross section power supply mm2 4 6 AWG 2 4 6 120 300 mcm Min cable cross section to motor power supply brake and loadsharing mm2 4 6 AWG 2 4 6 6 8 Max pre fuses mains UL A 1 150 150 200 200 250 250 Efficiency3 0 96 0 97 Power l...

Page 146: ...ection to motor brake and loadsharing mm2 AWG 2 4 10 4 10 4 10 4 10 Rated input current IL N A 380 V 2 3 2 6 3 8 5 3 IL N A 460 V 1 9 2 5 3 4 4 8 Max cable cross section power mm2 AWG 2 4 10 4 10 4 10 4 10 Max pre fuses UL1 A 16 6 16 6 16 10 16 10 Efficiency 3 0 96 0 96 0 96 0 96 Weight IP 20 EB Bookstyle kg 7 7 7 7 5 Weight IP 20 EB Compact kg 8 8 8 8 5 Weight IP 54 Compact kg 11 5 11 5 11 5 12 P...

Page 147: ...section to motor brake and loadsharing mm2 AWG 2 4 10 4 10 4 10 4 10 Rated input current IL N A 380 V 7 9 1 12 2 15 0 IL N A 460 V 6 8 3 10 6 14 0 Max cable cross section power mm2 AWG 2 4 10 4 10 4 10 4 10 Max pre fuses UL1 A 16 15 25 20 25 25 35 30 Efficiency 3 0 96 0 96 0 96 0 96 Weight IP 20 EB Bookstyle kg 7 5 9 5 9 5 9 5 Weight IP 20 EB Compact kg 8 5 10 5 10 5 10 5 Weight IP 54 EB Compact k...

Page 148: ...20 25 Max cable cross section to motor IP 54 16 6 16 6 16 6 brake and loadsharing mm2 AWG 2 IP 20 16 6 16 6 35 2 Min cable cross section to motor brake and loadsharing mm2 AWG 2 4 10 8 10 8 10 8 Rated input current IL N A 380 V 32 37 5 44 IL N A 460 V 27 6 34 41 Max cable cross section IP 54 16 6 16 6 16 6 power mm 2 AWG IP 20 16 6 16 6 35 2 Max pre fuses UL1 A 63 40 63 50 63 60 Efficiency3 0 96 0...

Page 149: ... 0 brake and loadsharing mm2 AWG 2 5 IP20 35 2 35 2 50 0 Min cable cross section to motor brake and loadsharing mm2 AWG 2 4 10 8 10 8 16 6 Rated input current IL N A 380 V 60 72 89 IL N A 460 V 53 64 77 Max cable cross section IP 54 35 2 35 2 50 0 power mm 2 AWG 2 5 IP 20 35 2 35 2 50 0 Max pre fuses UL1 A 80 80 100 100 125 125 Efficiency3 0 96 0 96 0 96 Weight IP 20 EB kg 28 41 42 Weight IP 54 kg...

Page 150: ... AWG 2 IP20 50 05 120 250 mcm5 120 250 mcm5 Min cable cross section to motor brake and loadsharing mm2 AWG 4 16 6 25 4 25 4 Rated input current IL N A 380 V 104 145 174 IL N A 460 V 104 128 158 Max cable cross section IP 54 50 05 150 300 mcm 150 300 mcm power mm 2 AWG 2 IP 20 50 05 120 250 mcm5 120 250 mcm5 Max pre fuses UL1 A 160 150 225 225 250 250 Efficiency3 0 97 0 97 0 97 Weight IP 20 EB kg 4...

Page 151: ...mcm Normal overload current 110 Rated input current IL N A 380 440 V mm2 4 6 AWG 2 4 6208 256 317 385 467 IL N A 441 500 V 185 236 304 356 431 High overload torque 160 Rated input current IL N A 380 440 V 174 206 256 318 389 IL N A 441 500 V 158 185 236 304 356 Max cable cross section power supply mm2 4 6 AWG 2 4 6 2 x 70 2 x 2 0 2 x 185 2 x 350 mcm Min cable cross section to motor and power suppl...

Page 152: ...urrent IL N A 380 440 V 584 648 734 IL N A 441 500 V 526 581 668 High overload torque 160 Rated input current IL N A 380 440 V 467 584 648 IL N A 441 500 V 431 526 581 Max cable cross section power supply mm2 4 6 AWG 2 4 6 2x400 3x150 2x750 mcm 3x350 mcm Min cable cross section to motor power supply and loadsharing mm2 4 6 AWG 2 4 6 70 3 0 Min cable cross section to brake mm2 4 6 AWG 2 4 6 10 8 Ma...

Page 153: ... 6R 5002 KTS R6 5017906 006 KLS R6 ATM R6 or A6K 6R 5003 KTS R10 5017906 010 KLS R10 ATM R10 or A6K 10R 5004 KTS R10 5017906 010 KLS R10 ATM R10 or A6K 10R 5005 KTS R15 5017906 016 KLS R16 ATM R16 or A6K 16R 5006 KTS R20 5017906 020 KLS R20 ATM R20 or A6K 20R 5008 KTS R25 5017906 025 KLS R25 ATM R25 or A6K 25R 5011 KTS R30 5012406 032 KLS R30 A6K 30R 5016 KTS R40 5012406 040 KLS R40 A6K 40R 5022 K...

Page 154: ...L50S fuses from LITTEL FUSE may substitute L50S fuses for 240 V drives A6KR fuses from FERRAZ SHAWMUT may substitute A2KR for 240 V drives A50X fuses from FERRAZ SHAWMUT may substitute A25X for 240 V drives Non UL compliance If UL cUL is not to be complied with we recommend the above mentioned fuses or VLT 5001 5027 200 240 V type gG VLT 5001 5062 380 500 V type gG VLT 5032 5052 200 240 V type gR ...

Page 155: ...igital inputs 138 138 Control card digital pulse outputs 140 Control card digital pulse outputs 140 Control card encoder input 139 139 Control card pulse input 139 Control card pulse encoder input 139 Control card RS 232 RS 485 serial communication 140 Control card RS 232 RS 485 serial communication 140 Control characteristics 141 Control keys 45 Control Principle 8 Control word 64 Controlled ramp...

Page 156: ...94 Function at stop 72 Fuses 153 G Galvanic Isolation 9 General technical data 138 General warning 4 H Heat sink temp 64 High current 85 high starting torque 72 Hours run 64 High voltage test 19 High Constant Torque 69 I IT mains 42 Incremental encoder 33 Indexed parameters 49 Inductance LC Filter 107 Initial current 75 Initialisation 118 Initialisation to factory setting 50 Input 5 Installation o...

Page 157: ...utput 5 Output speed range Direction 80 Output speed 80 Overvoltage control 103 P proportional gain 106 Parameter groups 48 Parameter setup keys 45 Phase loss 86 Phase Loss Monitor 86 PLC 41 Pole number 76 76 Potentiometer reference 37 Power 63 63 Power monitoring 104 Power up 66 Pre heat 73 Pre magnetizing 72 Preset reference 84 Preset reference on 90 Programmable Signal Outputs 8 Programming Set...

Page 158: ...p at torque limit 55 Switch NO NC 5 T Thermal load VLT 64 thermistor 74 Telegram profile 111 Terminal 37 33 Terminal designation 19 Thermal load motor 64 Thermistor 92 Tightening up torques and screw sizes 20 Time out 94 Time out 94 Torque 63 Torque characteristics 69 138 Torque control speed feedback 69 Torque limit 92 Torque limit 84 Torque limit for generating operation 85 Torque limit for moto...

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Summary of Contents for VLT 5000 FLUX

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Danfoss VLT 5000 FLUX, Operating Instructions Manual, Page: 1 / 158

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Summary of Contents for VLT 5000 FLUX

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