Danfoss VLT 3500 HVAC Manual Download Page 23

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3500 HV

MG.35.B1.02 – VL

T is a r

egister

ed Danfoss trademark

Section 1

Section 2

Section 3

Section 4

2.6 EMC correct installation

VLT 3542-3562, 230V.

VLT 3575-3600, 400/500V.

VLT 3625-3700

VLT 3750-3800

Summary of Contents for VLT 3500 HVAC

Page 1: ...ion 10 2 4 Electrical installation 13 2 5 CE labelling 17 2 6 EMC correct installation 19 2 7 Installation examples 24 Operation and programming 3 1 Display and keypad 33 3 2 Initialisation return to...

Page 2: ...ications when parameter 315 is set for TRIP and parameter 107 is set for rated motor nameplate current Effective from software version 1 10 The voltage of the frequency converter is dangerous whenever...

Page 3: ...Quick Set up Quick Set up Quick Set up Quick Set up is an Installation Guide which helps the great majority of users to get their VLT 3500 HVAC installed and started up very quickly The Manual The Man...

Page 4: ...requency which enables infinitely variable speed regulation of three phase asynchronous standard motors Selection of options and accessories Danfoss offers a wide range of options and accessories for...

Page 5: ...N Hz 50 60 87 100 Max input current IL N A 5 4 10 6 23 1 29 6 42 0 56 8 72 3 102 0 128 0 152 0 Max cable cross section mm2 2 5 2 5 16 0 16 0 16 0 35 0 50 0 120 0 120 0 120 0 Terminal torque Nm 31 1 3...

Page 6: ...t temperature C 10 40 at full load 2 2 1 Installation related product data VL VL VL VL VLT type T type T type T type T type 3575 3575 3575 3575 3575 3600 3600 3600 3600 3600 3625 3625 3625 3625 3625 3...

Page 7: ...s 1 0 9 1 0 Switching on input times min 2 Power loss at max load VT W 60 130 160 200 393 281 369 880 1133 1440 1888 Ambient temperature C 10 40 at full load 2 VL VL VL VL VLT type T type T type T typ...

Page 8: ...0 258 A IP 00 300 281 178 55 191 258 A IP 00 w RFI 440 281 178 55 330 258 A 3504 IP 21 360 281 178 85 191 258 A IP 21 w RFI 500 281 178 85 330 258 A IP 54 530 281 178 85 330 258 A IP 00 300 281 178 55...

Page 9: ...394 1453 432 31 230 230 130 25 5 C 1696 2 IP 54 1569 1 1696 2 513 3 417 1453 432 31 230 230 130 25 5 C 3750 3800 IP 21 1877 513 3 508 4 4 4 260 130 25 5 C IP 54 1877 513 3 531 4 4 4 260 130 25 5 C 1 w...

Page 10: ...al lation can be supplied ordering no 175L3047 VLT 3750 3800 is intended for floor installation only which is why the base is supplied as part of the frequency converter The base must be fastened to t...

Page 11: ...05 513 513 513 513 513 Dimensions for VLT 3575 also apply to VLT 3542 3562 230 volts 2 3 Mechanical installation t P x 3 1 Example Total power loss and total quantity of air required at 100 load for e...

Page 12: ...sufficient in front of the frequency converter See the section Door radius VLT 3575 3800 HVAC Cooling To enable the frequency converter to get rid of the cooling air there must be a free air space abo...

Page 13: ...are placed in the lower half of the enclosure of the frequency converter The motor cable screen is connected to both the frequency converter and the motor The frequency converter has been tested usin...

Page 14: ...380 V Y are star connected Larger motors 380 660 V Y are delta connected The correct connection mode and voltage can be seen from the nameplate on the motor Direction of rotation The factory setting g...

Page 15: ...be used The speed of the motors changes simultaneously which means that the ratio between the rated motor speeds is maintained over the whole range The total current consumption by the motors must no...

Page 16: ...Ri 188 ohm Analogue reference input current See parameter 413 page 69 Terminal 61 Earth connection via switch 04 see page 172 to the screen for the communication cable Terminals 68 69 RS 485 interfac...

Page 17: ...manufacturer s declaration The low voltage directive 73 23 EEC Frequency converters must be CE labelled in accordance with the low voltage directive which will come into force on 1 January 1997 This d...

Page 18: ...ontrol cable and the controls control box motor cable and motor plus any options added The Technical Construction File is prepared on this basis in cooperation with a duly authorised EMC laboratory Co...

Page 19: ...ter the noise level on the mains will be reduced to about the same level for screened and unscreened cables alike The motor cable screen must be mounted on the enclosure of the frequency converter as...

Page 20: ...st be installed with the lowest possible HF impedance to the rear plate and the instructions for installation must be complied with RFI filter IP20 for VLT 3575 3800 and 3542 3562 230 V The filter sho...

Page 21: ...use of voltage differences between the VLT frequency converter chassis and the chassis of the controlling device They can be avoided by making a tight fit with the cabinet chassis rear plate thereby e...

Page 22: ...22 VLT 3500 HVAC MG 35 B1 02 VLT is a registered Danfoss trademark 2 6 EMC correct installation VLT 3516 3562 VLT 3575 3800 and VLT 3542 3562 230 V...

Page 23: ...n 1 Section 1 Section 1 Section 1 Section 2 Section 2 Section 2 Section 2 Section 2 Section 3 Section 3 Section 3 Section 3 Section 3 Section 4 Section 4 Section 4 Section 4 Section 4 2 6 EMC correct...

Page 24: ...l 2 7 Installation examples NB NB NB NB NB Screen for control cables must be connected as described in the chapter on EMC correct installation All settings are based on factory settings however motor...

Page 25: ...ormation is desired on the output frequency i e an expression of the motor speed The analogue output 4 20 mA is used 4 mA corresponds to 0 Hz and 20 mA corresponds to the max output frequency normally...

Page 26: ...NB NB NB NB Screen for control cables must be connected as described in the chapter on EMC correct installation All settings are based on factory settings however motor data settings parameters 104 1...

Page 27: ...output current via the anolog output 0 20 mA corresponds to zero to max output current NB NB NB NB NB Screen for control cables must be connected as described in the chapter on EMC correct installatio...

Page 28: ...on EMC correct installation All settings are based on factory settings however motor data settings parameters 104 105 and 107 or the Quick Set up menu items 1 2 and 3 are to be adjusted to the motor c...

Page 29: ...z Digital reference 1 205 10 Digital reference 2 206 20 Digital reference 3 207 30 Digital reference 4 208 40 Set up 2 Max frequency 202 60 Hz Digital reference 1 205 70 Digital reference 2 205 100 Th...

Page 30: ...z and the max speed 50 Hz NB NB NB NB NB Screen for control cables must be connected as described in the chapter on EMC correct installation All settings are based on factory settings however motor da...

Page 31: ...ings however motor data settings parameters 104 105 and 107 or the Quick Set up menu items 1 2 and 3 are to be adjusted to the motor connected 1 Start Stop 2 Temperature reference 0 50 C 0 10 V 3 Temp...

Page 32: ...ust be connected as described in the chapter on EMC correct installation All settings are based on factory settings however motor data settings parameters 104 105 and 107 or the Quick Set up menu item...

Page 33: ...on the frequency con verter for local operation This key is used for starting up VLT 3500 HVAC This key is used exclusively for local control of the frequency converter via the operating panel When th...

Page 34: ...system switches to Extended Menu from any Mode If these keys are pressed simultaneously the system switches to the Quick Set up Menu from any Mode The combination of Menu with the and keys must be ac...

Page 35: ...ion Load Group 2 Group 3 Ref signal Functions Group 4 Group 5 In Output Serial com Group 6 Service 0 LANGUAGE 1 MOTOR VOLTAGE 2 MOTOR CURRENT 3 MOTOR FREQUENCY 4 CL 53 ANALOG V 5 CL 60 ANALOG 6 MIN FR...

Page 36: ...nges when set up is changed Direction of rotation Display Mode Data value selected Flashing selected data value Ex of display read out incl unit Quick Set up Data Mode Extended Menu FREQUENCY RUN OK L...

Page 37: ...s the Reset key to restart VLT 3500 HVAC Cursor flashes 0 Local output frequency reference Cause of alarm Reset mode Extended Data Mode Local Hand Mode Alarm Mode 0 0Hz ENGLISH 000 LANGUAGE 0 0Hz 15 0...

Page 38: ...ensure factory setting these parameters are set from the operating panel of the unit Standard RS 485 500 Address 501 Baud Rate Profibus 820 Baud Rate 821 FMS DP select 822 Station Delay 904 PPO Write...

Page 39: ...ss trademark Section 1 Section 1 Section 1 Section 1 Section 1 Section 2 Section 2 Section 2 Section 2 Section 2 Section 3 Section 3 Section 3 Section 3 Section 3 Section 4 Section 4 Section 4 Section...

Page 40: ...ther set ups simultaneously although not to set up 0 Copying is only enabled in Stop Mode Description of choice The copying starts when you have entered the de sired copying function and Data Mode is...

Page 41: ...is possible between Hand manual operation and Auto control from general control system via the control terminals of the frequency converter as programmed in parameters 400 403 Latch Start Hand is pro...

Page 42: ...serial bus RS 485 014 Power Up Mode POWERUP MODE Value Auto restart in local operation use saved ref AUTO RESTART 0 Stopped in local operation use saved ref LOC STOP 1 Stopped in local operation set...

Page 43: ...in parameter 001 This concerns programming via the keyboard and the serial bus RS 485 Description of choice Pre programmed 0 contains the factory set data and can be used as a source for data The lan...

Page 44: ...high A Theoretically square torque curve for centrifugal pumps and fans Description of choice Variable torque VT low 0 medium 1 or high 2 is chosen if the load is square centrifugal pumps fans The ch...

Page 45: ...e changed automatically All values can be addressed via the bus It is possible to choose 440 V motor voltage on a 400 V unit This facility can be used to obtain a better optimized motor voltage e g by...

Page 46: ...t torque The programmed value is not changed in the case of varying load 105 Motor frequency fN MOTOR FREQ Value 50 Hz 50 Hz 0 60 Hz 60 Hz 1 87 Hz 87 Hz 2 100 Hz 100 Hz 3 Depends on unit Function The...

Page 47: ...reached The feedback signal varies as the load of the process changes An error e occurs which is then regulated by the PID controller by adding or subtracting from the feed forward signal The band wi...

Page 48: ...CLOSED LOOP to choose PID control The PID controller is activated when the P I and D have been programmed The transmitter Which connection terminal in the VLT frequency converter is to be used for the...

Page 49: ...e of the setpoint will thus affect the motor rpm directly The FF factor ensures a high level of dynamism when the setpoint is to be changed and guarantees a smal ler overshoot value Description of cho...

Page 50: ...isplay text Figures in are used when communicating with the bus 123 Differential time DIFFERENTIAL TIME Value OFF 10 00 secs OFF Function Fast control is obtained by a short differentiation time Howev...

Page 51: ...gue the pulse and the bus references factory setting Text in display text Figures in are used when communicating with the bus 3 6 Parameter group 2 201 Minimum frequency fMIN MIN FREQUENCY Value 0 0 f...

Page 52: ...fLIM CURRENT LIMIT Value 0 0 IVLT MAX depending on the unit Function Here VLT 3500 HVAC s greatest permissible output current can be set If the current limit is exceeded the output frequency is regul...

Page 53: ...he motor current lies above the IHIGH programmed the display reads HI CURR WARN The signal outputs can be programmed to give a warning signal see parameters 407 410 Description of choice The upper war...

Page 54: ...djusted in parameter 224 to find the switching fre quency at which the noise from the motor is reduced to the greatest possible extent NB NB NB NB NB Switching frequencies higher than 4 5 kHz lead to...

Page 55: ...lly low motor interference Description of choice version 3 11 NB NB NB NB NB If the VLT has a LC filter the output frequency dependent switching frequency must be set at OFF 0 and 4 5 kHz must be chos...

Page 56: ...t frequency at which the motor is to start 302 Delayed start START DELAY Value 0 0 1 sec 0 0 sec Function VLT 3500 HVAC starts at the start frequency parame ter 301 and begins to ramp up when the star...

Page 57: ...DC BRK ON FREQ Value 0 0 120 Hz 1 0 Hz 308 DC brake voltage DC BRK VOLTAGE Value 0 50 V Depends on unit Function If the stator of an asynchronous motor is supplied with a DC current a braking torque...

Page 58: ...tomatic reset AUTOMATIC X 1 1 Automatic reset AUTOMATIC X 2 2 Automatic reset AUTOMATIC X 3 3 Automatic reset AUTOMATIC X 4 4 Automatic reset AUTOMATIC X 5 5 Automatic reset AUTOMATIC X 6 6 Automatic...

Page 59: ...equired Only select Warning if a warning is to come up on the display when a motor is overloaded The frequency converter can also be programmed to ensure that a warning signal is given via the signal...

Page 60: ...rminal 17 Par 401 Reset Stop Freeze ref Pulse 100 Hz Pulse 1kHz Pulse 10 kHz Ex H O A Auto Terminal 18 Par 402 Start Latch start No operation Extern H O A Auto Terminal 19 Par 403 Reversing Start rev...

Page 61: ...al 16 must be on for the motor to be able to run A stop will be effected in accordance with the ramp time selected in parameter 216 The function is normally used together with pulse start on terminal...

Page 62: ...he inverter of the frequency converter does not start until a Pulse Start Hand is given via terminal 19 or ter minal 29 factory setting Text in display text Figures in are used when communicating with...

Page 63: ...2 on terminal 19 leads to reversing The motor is only able to start if together with a signal on terminal 19 a start command is given e g on ter minal 18 Start with reversing 1 parameter 402 Start 0 S...

Page 64: ...e activated see under coasting stop at the top of the description and a reset applied see description of reset in parameters 400 401 at the same time When the connection from terminal 12 24 V DC to te...

Page 65: ...possible functions of terminal 29 Description of choice Jogging 0 Selected if the output frequency is to be set at the value pre programmed in parameter 203 There is no need for a separate start comm...

Page 66: ...a duration of between 20 msec and 500 msec will lead to a change of speed of 0 1 Hz at the output Logic 1 for more than 500 msec will make the out put frequency change in relation to the set ramps par...

Page 67: ...ng with the bus 3 8 Parameter group 4 Description of choice 0 VLT is ready for use 1 VLT is ready for use 2 VLT is set for remote control and is ready for use 3 VLT ready no warning 4 VLT running outp...

Page 68: ...RCTL 2 Enabled ENABLED noWR 3 Running RUNNING 4 Running no warning RUNNING noWR 5 Running in range no warning RUNinRANGE 6 Speed reference no warning RUN REF noWR 7 Alarm ALARM 8 Alarm or warning ALAR...

Page 69: ...Y DC V OK 20 Idle running current NO LOAD CURR 21 Function Relay outputs 01 and 04 can be used for indicating status and warnings The relay is activated when the conditions for the different data valu...

Page 70: ...mA 1 4 20 mA 4 20 mA 2 20 0 mA 20 0 mA 3 20 4 mA 20 4 mA 4 Function parameters 412 and 413 There is a choice of different types of references Description of choice parameters 412 and 413 Enter the ty...

Page 71: ...r a trip occurs It is possible to scroll through the log values The data log is reset during start up when the mains supply is restored factory setting Text in display text Figures in are used when co...

Page 72: ...are registered in the form of floating decimal point values 8 log values are indicated 0 7 The lowest log number 0 contains the most recent last data value saved with the highest log number 7 contain...

Page 73: ...card must be replaced Initialisation 3 is selected if factory setting of the unit is required without resetting of parameters 500 501 600 and 602 Procedure 1 Select initialisation 2 Press the Menu ke...

Page 74: ...Value Standard display STANDARD DISP 0 Reference REFERENCE 1 Frequency Hz FREQUENCY Hz 2 Feedback unit FEEDBK UNIT 3 Current A CURRENT A 4 Torque TORQUE 5 Power kW POWER kW 6 HP power POWER HP 7 Energ...

Page 75: ...D Bit 05 of the control word is 0 Status messages Status messages appear in the 3rd line of the display see example below Local stop ENAB STP LOC Local or Local with external stop has been selected in...

Page 76: ...put signal terminal 53 or 60 when a signal type with live zero has been chosen 4 20 mA 1 5 V or 2 10 V The warning is activated when the signal level is less than half the zero level 4 mA 1 V or 2 V F...

Page 77: ...o long The counter for electronic thermal inverter protection has reached 100 Motor overloaded MOTOR TRIP Error codes 8 and 15 According to the electronic thermal motor protection the motor is too hot...

Page 78: ...when the frequency converter has stopped ONL ONL ONL ONL ONLY IN STOP Y IN STOP Y IN STOP Y IN STOP Y IN STOP If an attempt is made to change data with an open LOCK switch LOCK OPEN LOCK OPEN LOCK OP...

Page 79: ...utput Check that there is no short circuiting at the motor or in the motor cable Ground fault A ground fault on VLT 3500 HVAC s output Another possibility is that the motor cable is too long Check und...

Page 80: ...rated supply voltage The time before the inverter stops depends on the mains voltage before the drop out and on the motor load Ride through and or flying start can be pro grammed Static overload When...

Page 81: ...d on the terminals of the frequency converter between two phases 30 m screened motor cable VLT type 3502 3562 du dt du dt du dt du dt du dt 200 300 V s U U U U UPEAK PEAK PEAK PEAK PEAK 800 1100 V VLT...

Page 82: ...Electr Electr Electrostatic discharges ESD ostatic discharges ESD ostatic discharges ESD ostatic discharges ESD ostatic discharges ESD Simulation of electrostatic discharges from human beings IEC 100...

Page 83: ...ng network Injection on cable shield 2 3 x N max test pulse e g 1350 V peak at 415 V Enclosure 10 V m VLT 3516 3562 380 500 V VLT 3508 3532 200 V Radiated electro Mains Radiated Radio RF common magn f...

Page 84: ...screened control cable and control box with potentiometer screened motor cable and motor With the purpose of minimising the cable borne interference to the mains supply and the radiated interference f...

Page 85: ...0 50 50 50 50 50 50 60 60 60 107 Motor current 6 0 10 0 25 0 32 0 46 0 57 2 79 2 104 0 130 158 0 109 Start voltage 22 2 19 3 19 5 19 4 19 4 19 5 19 4 21 9 22 2 22 0 202 Max frequency 50 50 50 50 50 50...

Page 86: ...Y REMOT AUTO Enable 010 LOC REFERENCE Enable 011 ENERGY COUNTER No reset 012 HOUR COUNTER No reset 014 POWERUP MODE Loc stop 015 SETUP PROGRAM Setup P001 References and limits 201 MIN FREQUENCY 4 0 0...

Page 87: ...BRAKE TIME 4 0 sec 307 DC BRK ON FREQ 4 1 0 Hz 308 DC BRK VOLTAGE 4 Depending on unit 309 RESET MODE Manual 310 TRIP DLY C LIM Off 311 TRIP DLY FAULT Depending on unit 312 AUTO RESTART T 5 sec 313 MOT...

Page 88: ...114 115 116 117 119 120 121 122 123 124 125 201 202 203 204 205 206 207 208 209 210 211 212 Parameter Set value number 000 001 002 003 004 005 006 007 008 009 010 011 012 014 015 100 101 102 103 104 1...

Page 89: ...control 41 low voltage directive 17 Lowpass filter 50 M M M M M machine directive 17 Mains failure 56 Manual initialisation 38 Maximum automatic restart time 58 Maximum frequency 51 Minimum frequency...

Page 90: ...90 VLT 3500 HVAC MG 35 B1 02 VLT is a registered Danfoss trademark...

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