User manual
Installation, Operation and Maintenance APP S 674 pumps
72
180R9270 / IOM APP S 674 - v01 / 03.2013
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice.
This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.
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Danfoss A/S
High Pressure Pumps
DK-6430 Nordborg
Denmark
A
Accessories . . . . . . . . . . . . . . 7, 33, 34, 35
Address . . . . . . . . . . . . . . . . . . . 7, 8, 15
Air bubbles . . . . . . . . . . . . . . . . . . .9, 67
Appendix . . . . . . 7, 8, 9, 10, 11, 12, 14, 15, 16
Application areas . . . . . . . . . . . . . . . . 21
Application range . . . . . . . . . . . . . . . . . 8
Approval . . . . . . . . . . . . . . . . . . . . . . . 6
Arrival . . . . . . . . . . . . . . . . . . . 9, 12, 15
Assembling . . . . . . . . . . . . . . . . . . 12, 15
ATEX . . . . . . . . . . . . . . . . . . . . . 6, 7, 21
B
Benefits . . . . . . . . . . . . . . . . . . . . . . 21
Bleed . . . . . . . . . . 8, 9, 13, 14, 15, 21, 32, 33
>> . . . . . . . . . . . . . . .34, 35, 39, 43, 44, 45
C
Checklist . . . . . . . . . . . . . . . . . . . . . . 11
Check points . . . . . . . . . . . . . . . . . . . 12
Chemicals . . . . . . . . . . . . . . . . . . . . . . 9
Cleanliness . . . . . . . . . . . . . . . . . . 11, 14
Commissioning . . . . . 6, 8, 11, 12, 13, 15, 16
Connections . . . . . . . .7, 9, 10, 11, 12, 15, 21
>> . . . . . . . . . . 30, 32, 33, 34, 35, 39, 42, 68
Corrosion . . . . . . . . . .12, 16, 29, 36, 45, 46
Coupling . . . . .8, 12, 13, 15, 16, 30, 40, 44, 64
D
Danger . . . . . . . . . . . . . . . . . . 6, 7, 13, 16
Data sheet . . . . . . . . . . 7, 8, 9, 10, 11, 12, 14
>> . . . . . . . . . . . . . . . . . 18, 19, 39, 64, 67
Declaration of Conformity . . . . . . . 5, 7, 43
Design . . . . . . . . 7, 8, 9, 11, 12, 13, 14, 21, 22
>> . . . . . . . .23, 24, 30, 32, 36, 39, 44, 46, 65
Distributor . . . . . . . . . . . . . . . . . 6, 7, 8, 9
Dimensions . . . . . . . . . . . . . . . . 8, 11, 33
Direction of rotation . . . . . . . . . .13, 41, 43
Disassembling . . . . . . . . . . . . . . . . . . 15
E
EC Declaration of Conformity . . . . . . .5, 43
Electric motor . . . .6, 7, 8, 9, 10, 11, 12, 13, 15
>> . . . . . . . . 16, 21, 30, 43, 64, 65, 66, 67, 68
Electrical failure . . . . . . . . . . . . . . . . . 16
Electrical hazard . . . . . . . . . . . . . . 6, 7, 16
Electrics . . . . . . . . . . . . . . . . . . . . . . 12
F
Failure . . . . . . . . . . . . . . . . . . . . . .9, 16
Filter condition . . . . . . . . . . . . . . . . . . 13
Filtration . . . . . 9, 12, 14, 16, 30, 32, 39, 65, 70
Fish bone chart . . . . . . . . . . . . . . . . . . 63
Flow . . . . . .7, 9, 13, 14, 21, 22, 23, 24, 25, 26
>> . . . .27, 28, 32, 39, 45, 64, 65, 67, 68, 69, 70
Flow curves . . . . . . . . . . . . . . . 25, 26, 27
Fluid . . . . . . . 11, 12, 15, 16, 21, 30, 65, 66, 67
Flush . . . . . . . 8, 11, 13, 21, 28, 29, 32, 36, 39
>> . . . . . . . . . . . . . . . . . . . . . 43, 45, 46
Flushing valve . . . . . . . . . . . . . .21, 28, 43
G
General information . . . . . . . . . . . . . . . 7
Guideline . . . . . . . . . . . . . . 16, 36, 61, 64
H
Handling . . . . . . . . . . . . . . . . . 7, 9, 12, 15
I
Initial start-up . . . . . . . . . . . . 8, 43, 44, 67
Inspection . . . . . . . . 9, 12, 13, 14, 15, 22, 23
>> . . . . . . . . . . . . . . .24, 36, 41, 44, 46, 47
Installation . . 6, 7, 8, 11, 12, 14, 15, 16, 64, 68
Instruction . . . . . . 6, 7, 8, 9, 10, 12, 14, 15, 37
>> . . . . . . . . . . . . . . .41, 54, 56, 58, 64, 67
Instrumentation . . . . . . . . . . . . . . . .6, 12
Introduction . . . . . . . . . . . . . . . . . .6, 21
M
Maintenance . . . 6, 7, 10, 13, 14, 21, 30, 36, 46
Mechanical failure . . . . . . . . . . . . . . . . 16
Mounting . . . . . . 8, 11, 13, 15, 30, 33, 34, 35
>> . . . . . . . . . . . . . . .40, 41, 42, 43, 64, 68
Motor requirements . . . . . . . . . . . . . . 29
N
Name plate . . . . . . . . . . . . 9, 11, 12, 13, 63
Noise . . . . . . . . . . . . . . . . 8, 14, 30, 67, 68
L
Leaking . . . . . . . . . . . . . . . . . . . . . . . 16
Lifting . . . . . . . . . . . . . . . . 6, 9, 10, 12, 15
Local regulations . . . . . . . 6, 7, 8, 11, 12, 16
O
Open system design . . . . . . . . . . . . 32, 39
Operation . . . . . . 6, 7, 8, 9, 13, 14, 15, 16, 29
>> . . . . . . . . . . . . . . .36, 41, 45, 46, 65, 67
Operational conditions . . . . . . . . . . . 7, 16
P
Parts list . . . . . . . . 14, 15, 51, 54, 56, 58, 60
Piping . . . . . . . . . . . . . . . . . . 9, 11, 12, 16
Positioning . . . . . . . . . . . . . . . . . . . . 12
Preferred system design . . . . . . . . . . . 7, 11
Pre mounting . . . . . . . . . . . . . . . . . . . 11
Protection . . . . . . . . . . 6, 7, 8, 10, 32, 39, 40
R
Recommended service intervals . . . . . . 47
Relief valve . . . . . . . . . 12, 13, 14, 32, 39, 40
Repair . . . . . . . . . . . . . . . . . 11, 15, 16, 46
Responsibility . . . . . . . . . . . . . . 6, 7, 8, 16
Return . . . . . . . . . . . . . . . . . . .10, 15, 45
RO system . . . . . . . . . . 6, 8, 9, 21, 32, 39, 45
Rotation . . . . . 8, 13, 25, 27, 41, 43, 64, 65, 67
S
Safety . . . . . . . . . . . .6, 7, 8, 9, 12, 13, 14, 16
Safety valve . . . . . . . . . . . . . . 7, 32, 39, 40
Scrapping criteria . . . . . . . . . . . . . . . . 16
Serial number . . . . . . . . . . . . . . . . . . . 4
Service . . . . . . . . 6, 7, 8, 9, 13, 14, 15, 16, 21
>> . . . . . . . . . . . . . . . . . . . 36, 46, 47, 53
Servicing . . . . . . . . . . . . . . . . . . . 6, 8, 14
Shut down . . . . . . . . . . . . . . 14, 15, 36, 46
Signs of wear . . . . . . . . . . . . . . .65, 67, 69
Sound pressure level . . . . . . . . . . . . 30, 31
Space requirement . . . . . . . . . . . . . . . . 8
Spare part . . . . . . . . . . . . . . 14, 54, 56, 58
Start up . . . . .7, 8, 11, 12, 16, 32, 39, 43, 44, 67
Storage . . . . . . . . . . . . .9, 10, 12, 15, 44, 45
Symbols . . . . . . . . . . . . . . . . . . . . . . . 6
System . . . . . . 6, 7, 8, 9, 11, 12, 13, 14, 15, 21
>> . . . . . . . . . . 30, 32, 36, 39, 45, 66, 67, 68
Systems . . . . . . . . . . . . . . . . . . 7, 21, 66
T
Table of Contents . . . . . 2, 18, 20, 38, 53, 62
Technical data . . . . . . . . . . . . . . 8, 22, 44
Temperature . . . . . . . 7, 10, 11, 12, 13, 14, 16
>> . . . . . . . . . . . . 29, 32, 39, 44, 45, 65, 66
Transportation . . . . . . . . . . . . . 6, 9, 12, 15
Trouble shooting . . . . . . . . . 14, 16, 61, 63
Trouble shooting guide . . . . . . . .14, 16, 61
V
Valve . . . . . . . 7, 11, 12, 13, 14, 16, 21, 28, 32
>> . . . . . . . . . . . . 39, 40, 43, 64, 65, 67, 69
W
Warning . . . . . . . . . . . . . . 6, 9, 43, 64, 67
Warranty . . . . . . . . . . 6, 9, 14, 15, 30, 36, 46
Subject index