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Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions

10 | © Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions | 2022.10.

BC425481899278en-000101

ET3000-EP Set-Up & Operating Instructions

1.    Open vent plug on reservoir before operation. 

Release the pusher clip and slide pusher back. Note: 
periodically lubricate the die ring with Danfoss 
T-400-G lubricant. When crimping with Danfoss 
tooling insert the T-420-25 adapter die ring into the 
base plate. Insert the proper sized collet.

3.    Loosen knob and tilt press as necessary. Insert hose 

assembly from below the base plate and between 
the collet halves. Align crimp scribe line on end 
fitting with top of collet, making sure that collet 
halves are evenly matched.

5.    Press pump switch to the top detent “ON” position. 

Press pendant switch and hold until the spacer 
ring contacts the base ring, indicating the crimp is 
complete..

2.    Select the proper Aeroquip hose and end fitting. 

Insert the hose into the end fitting making sure 
that the hose is bottomed into the end fitting. For 
insertion depth information, reference figure on  
page 12.

4.    Holding uncrimped hose assembly in place, reference Hose End and 

Tool Selector Chart found in Product Advisor for correct spacer ring. 
Note: when crimping hose that does not require a stepped spacer ring, 
the T-480 -68 pusher extension must be used to prevent damage to the 
pusher. Position spacer ring on top of collet with proper side of spacer 
ring facing up as shown on page 13 and slide pusher forward, making 
sure pusher clip has locked.

6.    Release pendant switch to retract pusher and move pump switch to 

the middle “OFF” position. Release the pusher clip and slide the pusher 
back to access tooling. Remove the spacer ring and the crimped hose 
assembly from below the base plate and between the collet halves. 
Note: visually inspect the crimped end. Check nominal crimp diameter 
and verify that the crimp is within specification, on page 14.

Summary of Contents for Aeroquip ET3000

Page 1: ...Set up and Operating Instructions Aeroquip by Danfoss ET3000 Portable Crimp machine...

Page 2: ...tant Safety Information 3 ET3000 System Specifications Equipment 5 Optional Tooling Kits 7 Check Out Procedure 9 ET3000 HP Set Up Operating Instructions 10 ET3000 AH Set Up Operating Instructions 11 E...

Page 3: ...of the factors which are involved in the selection of the proper hose ends are fluid compatibility temperature installation design hose size corrosion requirements fluids conveyed These factors and t...

Page 4: ...p limited warranty only applies only when Field Attachable Hose Ends are used on the compatible Aeroquip hose Aeroquip Hose Hose Ends and Assembly Equipment Compatibility The ET3000 Equipment Package...

Page 5: ...ss Air Hydraulic Pump Package Capacity 1 4 through 1 one and two wire braid MatchMate hose 3 8 through 1 four spiral MatchMate hoses 3 8 through 1 Teflon hoses 3 8 through 1 thermoplastic hoses Mounti...

Page 6: ...d air pressure gauge be installed upstream from the pump Filter regulator and lubricator units are not included ET3000 EP Portable Crimp Press and 110v Electric Pump Package Capacity through 1 one and...

Page 7: ...nstalled in the air line 2 Turn on air supply and adjust to recommended inlet pressure Note the following steps must be performed without tooling in the press 3 Push down pressure valve allowing the p...

Page 8: ...and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting 4 Holding uncrimped hose assembly in place reference Hose End and Tool Selector Chart fo...

Page 9: ...ring indicating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insert...

Page 10: ...ing the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth informat...

Page 11: ...cating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth...

Page 12: ...s and blade applications Step 4 Crimp the Fitting Crimp the fitting then measure the crimp diameter ovality dimension and inspect the nipple socket position Step 2 Clean the Hose Bore Use the Danfoss...

Page 13: ...er Ring Typical spacer ring illustrating both sides of ring TTC TTC 12 Crimp Location 030 from Scribe Line Maintenance Collect Assembly Lubrication Every 30 crimps Re lubricate sliding surface of dies...

Page 14: ...ter measurements around the fitting These measurements are to be taken at the same relative locations indicated in the illustration above Crimp ovality is the largest diameter measurement minus the sm...

Page 15: ...bushings and 2 machine screws 6 T 480 SPR Slide Pull Rod 7 T 480 SPK Slide Pull Knob 8 140 06601 Vinyl Grip 9 T 480 TBK Tilt Bracket Knob 10 140 06894 Foot Pad 11 T 480 69 Tool Locator Bracket T 480...

Page 16: ...utions FC Danfoss hoses ttings and tooling provide the ultimate uid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futur...

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