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Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions

7 | © Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions | 2022.10.

BC425481899278en-000101

Check-Out Procedure

Check for proper oil level in the power unit. The oil reservoirs in all power 
units have been filled at the factory; however, if oil is required, refer to the 
instruction sheet provided with each unit for proper hydraulic oil and filling 
procedure. It is recommended that you follow the procedure below for your 
specific model of crimper before making any hose assemblies. For models 
ET3000-TA and ET3000-EP, the hose assembly will need to be connected. 
Assemble coupler nipple into straight elbow and o-ring adapter and 
assemble into press. Assemble female half of coupler to hose assembly and 
threads. Adapter into pump and connect hose assembly. Use pipe thread 
compound on all pipe threads. Caution: Throughout this procedure, check 
the power unit and all threaded connections for any leaks and tighten as 
necessary.

ET3000-HP
 

Note the following steps must be performed without

 

tooling in the press.

1.  Turn vent/fill cap to “vent” position to vent reservoir.
2.   Open release valve and operate handle until the pusher has fully 

extended.

3.    Release control valve allowing the pusher to retract.
4.    Repeat steps 2 and 3 approximately six times which will help purge air 

from the system.

ET3000-AH

1.    Connect air supply to the 1/4” NPT port on pump recommended 

air inlet pressure is 60-100 psi to ensure a long service life. It is 
recommended that a filter, regulator, lubricator and gauge be installed 
in the air line.

2.     Turn on air supply and adjust to recommended inlet pressure.

 

Note the following steps must be performed without

 

tooling in the press.

3.    Push down pressure valve allowing the pusher to fully extend.
4.    Release pressure valve allowing pusher to retract and purge any air from 

the system.

5.    Repeat steps 3 and 4 until air has been purged. When pusher extends 

fully and retracts without hesitation the air has been completed vented 
from the system.

6.    Turn off air supply.

ET3000-TA

1.    Connect air supply to the 1/4” NPT port on pump recommended 

air inlet pressure is 100-125 PSI. To ensure a long service life. It is 
recommended that a filter, regulator, lubricator and gauge be installed 
in the air line.

2.    Turn on air supply and adjust to recommended inlet pressure.

 
 

Note the following steps must be performed without

 

tooling in the press.

3.   Vent pump reservoir by opening vent screw.
4.   Push down pressure valve allowing the pusher to fully
 extend.
5.   Push down on release end of treadle allowing pusher to
 

retract and purge any air from the system.

6.   Repeat steps 4 and 5 until air has been purged. When
 

pusher extends fully and retracts without hesitation the

 

air has been vented from the system.

7.   Turn off air supply.

ET3000-EP

1.    Connect power cord to suitable 15 amp, 120V grounded single phase 

circuit.

2.    Open vent plug on reservoir.
3.    Turn pump switch located on side of shroud to “on” position.

 
 

Note the following steps must be performed without

 

tooling in the press.

4.    Press pendant switch and hold until pusher fully extends.
5.    Release pendant switch allowing pusher to retract.
6.    Repeat steps 4 and 5 until air has been purged. When pusher extends 

fully and retracts without hesitation, the air has been vented from the 
system.

7.    Turn pump switch to “off” position. 

Summary of Contents for Aeroquip ET3000

Page 1: ...Set up and Operating Instructions Aeroquip by Danfoss ET3000 Portable Crimp machine...

Page 2: ...tant Safety Information 3 ET3000 System Specifications Equipment 5 Optional Tooling Kits 7 Check Out Procedure 9 ET3000 HP Set Up Operating Instructions 10 ET3000 AH Set Up Operating Instructions 11 E...

Page 3: ...of the factors which are involved in the selection of the proper hose ends are fluid compatibility temperature installation design hose size corrosion requirements fluids conveyed These factors and t...

Page 4: ...p limited warranty only applies only when Field Attachable Hose Ends are used on the compatible Aeroquip hose Aeroquip Hose Hose Ends and Assembly Equipment Compatibility The ET3000 Equipment Package...

Page 5: ...ss Air Hydraulic Pump Package Capacity 1 4 through 1 one and two wire braid MatchMate hose 3 8 through 1 four spiral MatchMate hoses 3 8 through 1 Teflon hoses 3 8 through 1 thermoplastic hoses Mounti...

Page 6: ...d air pressure gauge be installed upstream from the pump Filter regulator and lubricator units are not included ET3000 EP Portable Crimp Press and 110v Electric Pump Package Capacity through 1 one and...

Page 7: ...nstalled in the air line 2 Turn on air supply and adjust to recommended inlet pressure Note the following steps must be performed without tooling in the press 3 Push down pressure valve allowing the p...

Page 8: ...and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting 4 Holding uncrimped hose assembly in place reference Hose End and Tool Selector Chart fo...

Page 9: ...ring indicating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insert...

Page 10: ...ing the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth informat...

Page 11: ...cating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth...

Page 12: ...s and blade applications Step 4 Crimp the Fitting Crimp the fitting then measure the crimp diameter ovality dimension and inspect the nipple socket position Step 2 Clean the Hose Bore Use the Danfoss...

Page 13: ...er Ring Typical spacer ring illustrating both sides of ring TTC TTC 12 Crimp Location 030 from Scribe Line Maintenance Collect Assembly Lubrication Every 30 crimps Re lubricate sliding surface of dies...

Page 14: ...ter measurements around the fitting These measurements are to be taken at the same relative locations indicated in the illustration above Crimp ovality is the largest diameter measurement minus the sm...

Page 15: ...bushings and 2 machine screws 6 T 480 SPR Slide Pull Rod 7 T 480 SPK Slide Pull Knob 8 140 06601 Vinyl Grip 9 T 480 TBK Tilt Bracket Knob 10 140 06894 Foot Pad 11 T 480 69 Tool Locator Bracket T 480...

Page 16: ...utions FC Danfoss hoses ttings and tooling provide the ultimate uid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futur...

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