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Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions

6 | © Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions | 2022.10.

BC425481899278en-000101

Crimp Machines

ET3000-TA*
Portable Crimp Press and
Turbo Air/Hydraulic Pump
Package

Capacity

¼” through 1¼” one and two wire 
braid MatchMate hose, 3/8” through 
1¼” four spiral MatchMate hoses, 
3/8” through 1” Teflon hoses, 3/8” 
through 1” thermoplastic hoses

Mounting

Free Standing Base

Size

22-1/2” high, 14” long, 10-1/2”
wide

Total Weight

116 lbs.

T-480-3 Pump
Specifications:
Dimensions

8-1/4” high, 12-3/8” long, 8”
wide

Pressure

0-10,000 psi

Outlet Port Size

3/8” NPT

Inlet Port

1/4” NPT

Pump Inlet Air Pressure:

40-150 psi

Reservoir Capacity

150 cu. in.

Hydraulic Oil

Enerpac

Note: 

It is recommended that 

a filter, regulator, lubricator, and 
air pressure gauge be installed 
upstream from the pump. Filter, 
regulator, and lubricator units are 
not included.

ET3000-EP*
Portable Crimp Press and
110v Electric Pump Package

Capacity

¼” through 1¼” one and two wire 
braid MatchMate hose, 3/8” through 
1¼” four spiral MatchMate hoses, 
3/8” through 1” Teflon hoses, 3/8” 
through 1” thermoplastic hoses

Mounting

Free Standing Base

Size

22-1/2” high, 14” long, 10-1/2”
wide

Total Weight

134 lbs.

T-481-110 Pump
Specifications:
Electrical Power Source

15amp, 110v grounded 1Ph
50/60HZ

Dimensions

14-1/4” high, 9-5/8” long, 9-5/8”
wide

Pressure

0-10,000 psi

Outlet Port Size

3/8” NPT

Reservoir Capacity

115.5 cu. in.

Hydraulic Oil

Enerpac

Flow

.5 to 1.0 gpm

Motor Rating

1/2 hp universal, 9 amps
at 10,000 psi

*Includes T-480-68 Blue pusher extension ring and should be used with ET3000 Portable Crimp Machines when no spacer ring is called out.

*Includes T-480-68 Blue pusher extension ring and should be used with ET3000 Portable Crimp Machines when no spacer ring is called out.

Summary of Contents for Aeroquip ET3000

Page 1: ...Set up and Operating Instructions Aeroquip by Danfoss ET3000 Portable Crimp machine...

Page 2: ...tant Safety Information 3 ET3000 System Specifications Equipment 5 Optional Tooling Kits 7 Check Out Procedure 9 ET3000 HP Set Up Operating Instructions 10 ET3000 AH Set Up Operating Instructions 11 E...

Page 3: ...of the factors which are involved in the selection of the proper hose ends are fluid compatibility temperature installation design hose size corrosion requirements fluids conveyed These factors and t...

Page 4: ...p limited warranty only applies only when Field Attachable Hose Ends are used on the compatible Aeroquip hose Aeroquip Hose Hose Ends and Assembly Equipment Compatibility The ET3000 Equipment Package...

Page 5: ...ss Air Hydraulic Pump Package Capacity 1 4 through 1 one and two wire braid MatchMate hose 3 8 through 1 four spiral MatchMate hoses 3 8 through 1 Teflon hoses 3 8 through 1 thermoplastic hoses Mounti...

Page 6: ...d air pressure gauge be installed upstream from the pump Filter regulator and lubricator units are not included ET3000 EP Portable Crimp Press and 110v Electric Pump Package Capacity through 1 one and...

Page 7: ...nstalled in the air line 2 Turn on air supply and adjust to recommended inlet pressure Note the following steps must be performed without tooling in the press 3 Push down pressure valve allowing the p...

Page 8: ...and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting 4 Holding uncrimped hose assembly in place reference Hose End and Tool Selector Chart fo...

Page 9: ...ring indicating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insert...

Page 10: ...ing the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth informat...

Page 11: ...cating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth...

Page 12: ...s and blade applications Step 4 Crimp the Fitting Crimp the fitting then measure the crimp diameter ovality dimension and inspect the nipple socket position Step 2 Clean the Hose Bore Use the Danfoss...

Page 13: ...er Ring Typical spacer ring illustrating both sides of ring TTC TTC 12 Crimp Location 030 from Scribe Line Maintenance Collect Assembly Lubrication Every 30 crimps Re lubricate sliding surface of dies...

Page 14: ...ter measurements around the fitting These measurements are to be taken at the same relative locations indicated in the illustration above Crimp ovality is the largest diameter measurement minus the sm...

Page 15: ...bushings and 2 machine screws 6 T 480 SPR Slide Pull Rod 7 T 480 SPK Slide Pull Knob 8 140 06601 Vinyl Grip 9 T 480 TBK Tilt Bracket Knob 10 140 06894 Foot Pad 11 T 480 69 Tool Locator Bracket T 480...

Page 16: ...utions FC Danfoss hoses ttings and tooling provide the ultimate uid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futur...

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