background image

Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions

4 | © Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions | 2022.10.

BC425481899278en-000101

Important Safety Information

Hose and Field Attachable Hose Ends

Aeroquip Hose and Field Attachable Hose Ends have been engineered and 
designed as a complete hose assembly system. Component compatibility 
along with the use of quality components insures the production of reliable 
hose assemblies when assembled property. The use or intermixing of ends 
and hose not specifically engineered and designed for use with each other 
may result in the production of unsafe or unreliable hose assemblies. This 
can result in hose assembly leakage, hose separation or other failures which 
can cause serious bodily injury or property damage from spraying fluids, 
flying projectiles, or other substances. The Aeroquip limited warranty only 
applies only when Field Attachable Hose Ends are used on the compatible 
Aeroquip hose.

Aeroquip Hose, Hose Ends and Assembly Equipment Compatibility

The ET3000 Equipment Package, Hose Ends and Hose have been 
engineered and designed as a compelte hose assembly system. Each 
component of the ET3000 assembly system is compatible with other 
components to which it relates. Component compatibility, along with 
the use of quality components, insures the production of reliable hose 
assemblies when assembled properly. The use or intermixing of fittings 
and hose not specifically engineered and designed for use with each other 
and equipment is not recommended and may result in the production 
of unsafe or unreliable hose assemblies. This can result in hose assembly 
leakage, hose separation or other failures which can cause serious bodily 
injury or property damage from spraying fluids, flying projectiles, or other 
substances. The Aeroquip limited warranty only applies when Aeroquip 
Hose Ends and compatible Aeroquip Hose are used with Aeroquip 
assembly equipment.

Summary of Contents for Aeroquip ET3000

Page 1: ...Set up and Operating Instructions Aeroquip by Danfoss ET3000 Portable Crimp machine...

Page 2: ...tant Safety Information 3 ET3000 System Specifications Equipment 5 Optional Tooling Kits 7 Check Out Procedure 9 ET3000 HP Set Up Operating Instructions 10 ET3000 AH Set Up Operating Instructions 11 E...

Page 3: ...of the factors which are involved in the selection of the proper hose ends are fluid compatibility temperature installation design hose size corrosion requirements fluids conveyed These factors and t...

Page 4: ...p limited warranty only applies only when Field Attachable Hose Ends are used on the compatible Aeroquip hose Aeroquip Hose Hose Ends and Assembly Equipment Compatibility The ET3000 Equipment Package...

Page 5: ...ss Air Hydraulic Pump Package Capacity 1 4 through 1 one and two wire braid MatchMate hose 3 8 through 1 four spiral MatchMate hoses 3 8 through 1 Teflon hoses 3 8 through 1 thermoplastic hoses Mounti...

Page 6: ...d air pressure gauge be installed upstream from the pump Filter regulator and lubricator units are not included ET3000 EP Portable Crimp Press and 110v Electric Pump Package Capacity through 1 one and...

Page 7: ...nstalled in the air line 2 Turn on air supply and adjust to recommended inlet pressure Note the following steps must be performed without tooling in the press 3 Push down pressure valve allowing the p...

Page 8: ...and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting 4 Holding uncrimped hose assembly in place reference Hose End and Tool Selector Chart fo...

Page 9: ...ring indicating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insert...

Page 10: ...ing the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth informat...

Page 11: ...cating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth...

Page 12: ...s and blade applications Step 4 Crimp the Fitting Crimp the fitting then measure the crimp diameter ovality dimension and inspect the nipple socket position Step 2 Clean the Hose Bore Use the Danfoss...

Page 13: ...er Ring Typical spacer ring illustrating both sides of ring TTC TTC 12 Crimp Location 030 from Scribe Line Maintenance Collect Assembly Lubrication Every 30 crimps Re lubricate sliding surface of dies...

Page 14: ...ter measurements around the fitting These measurements are to be taken at the same relative locations indicated in the illustration above Crimp ovality is the largest diameter measurement minus the sm...

Page 15: ...bushings and 2 machine screws 6 T 480 SPR Slide Pull Rod 7 T 480 SPK Slide Pull Knob 8 140 06601 Vinyl Grip 9 T 480 TBK Tilt Bracket Knob 10 140 06894 Foot Pad 11 T 480 69 Tool Locator Bracket T 480...

Page 16: ...utions FC Danfoss hoses ttings and tooling provide the ultimate uid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futur...

Reviews: