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Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions

3 | © Aeroquip ET3000 Portable Crimp System Set-up and Operating Instructions | 2022.10.

BC425481899278en-000101

Important Safety Information

!

 WARNING 

Selection of Hose

Selection of the proper Aeroquip hose for the application is essential to 
the proper operation and safe use of the hose and related equipment. 
Inadequate attention to selection of the hose for your application can 
result in hose leakage, bursting, or other failure which can cause serious 
bodily injury or property damage from spraying fluids or flying projectiles. 
In order avoid serious bodily injury or property damage resulting from 
selection of the wrong hose, you should carefully review the information in 
this catalog. Some of the factors which are involved in the selection of the 
proper hose are:
• hose size
• hose length
• hose ends
• fluid conveyed
• bends
• temperature
• hose pressure
• static head pressure
• installation design
These factors and the other information in this catalog should be 
considered when selecting the proper hose for your application. Further 
information on proper hose selection is found in the Aeroquip Master Hose 
Assembly Catalog.

Proper Selection of Hose Ends

Selection of the proper Aeroquip fittings for the hose end application is 
essential to the proper operation and safe use of the hose and related 
equipment. Inadequate attention to the selection of the end fittings for 
your application can result in hose leakage, bursting, or other failure which 
can cause serious bodily injury, property damage from spraying fluids 
or flying projectiles. In order to avoid serious bodily injury or property 
damage resulting from selection of the wrong hose and fitting, carefully 
review the information in this catalog. Some of the factors which are 
involved in the selection of the proper hose ends are: 
• fluid compatibility
• temperature
• installation design
• hose size
• corrosion requirements
• fluids conveyed
These factors and the other information in this catalog should be 
considered when selecting the proper hose end fitting for your application. 

Hose Installation

Proper installation of the hose is essential to the proper operation and safe 
use of the hose and related equipment. Improper installation of the hose 
can result in serious injury or property damage caused by spraying fluids 
or flying projectiles. In order to avoid serious bodily injury or property 
damage resulting from improper installation of the hose, you should 
carefully review the information in this set-up guide and in the Aeroquip 
Master Hose Assembly Catalog. Some of the factors you must consider in 
installing the hose properly are:
• changes in length
• protection from high temperature sources
• twisting
• proper bend radius
• elbows and adapters to relieve strain
• rubbing or abrasion
• improper hose movement
These factors and the other information in this catalog regarding hose 
installation should be considered by you before installing the hose. Refer 
to the Aeroquip Master Hose Assembly Catalog for further information on 
proper hose selection.

Hose Maintenance

Proper maintenance of the hose is essential to the safe use of the hose 
and related equipment Hose should be stored in a dry place. Hose should 
also be visually inspected. Any hose that has a cut or gouge in the cover 
that exposes the reinforcement should be retired from service. Hoses 
should also be inspected for kinking or broken reinforcement. Inadequate 
attention to maintenance of the hose can result in hose leakage, bursting, 
or other failure which can cause serious bodily injury or property damage 
from spraying fluids, flying projectiles, or other substances. Refer to the 
Aeroquip Master Hose Assembly Catalog for information on proper hose 
maintenance.

Summary of Contents for Aeroquip ET3000

Page 1: ...Set up and Operating Instructions Aeroquip by Danfoss ET3000 Portable Crimp machine...

Page 2: ...tant Safety Information 3 ET3000 System Specifications Equipment 5 Optional Tooling Kits 7 Check Out Procedure 9 ET3000 HP Set Up Operating Instructions 10 ET3000 AH Set Up Operating Instructions 11 E...

Page 3: ...of the factors which are involved in the selection of the proper hose ends are fluid compatibility temperature installation design hose size corrosion requirements fluids conveyed These factors and t...

Page 4: ...p limited warranty only applies only when Field Attachable Hose Ends are used on the compatible Aeroquip hose Aeroquip Hose Hose Ends and Assembly Equipment Compatibility The ET3000 Equipment Package...

Page 5: ...ss Air Hydraulic Pump Package Capacity 1 4 through 1 one and two wire braid MatchMate hose 3 8 through 1 four spiral MatchMate hoses 3 8 through 1 Teflon hoses 3 8 through 1 thermoplastic hoses Mounti...

Page 6: ...d air pressure gauge be installed upstream from the pump Filter regulator and lubricator units are not included ET3000 EP Portable Crimp Press and 110v Electric Pump Package Capacity through 1 one and...

Page 7: ...nstalled in the air line 2 Turn on air supply and adjust to recommended inlet pressure Note the following steps must be performed without tooling in the press 3 Push down pressure valve allowing the p...

Page 8: ...and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting 4 Holding uncrimped hose assembly in place reference Hose End and Tool Selector Chart fo...

Page 9: ...ring indicating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insert...

Page 10: ...ing the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth informat...

Page 11: ...cating that the crimp is complete 2 Select the proper Aeroquip hose and end fitting Insert the hose into the end fitting making sure that the hose is bottomed into the end fitting For insertion depth...

Page 12: ...s and blade applications Step 4 Crimp the Fitting Crimp the fitting then measure the crimp diameter ovality dimension and inspect the nipple socket position Step 2 Clean the Hose Bore Use the Danfoss...

Page 13: ...er Ring Typical spacer ring illustrating both sides of ring TTC TTC 12 Crimp Location 030 from Scribe Line Maintenance Collect Assembly Lubrication Every 30 crimps Re lubricate sliding surface of dies...

Page 14: ...ter measurements around the fitting These measurements are to be taken at the same relative locations indicated in the illustration above Crimp ovality is the largest diameter measurement minus the sm...

Page 15: ...bushings and 2 machine screws 6 T 480 SPR Slide Pull Rod 7 T 480 SPK Slide Pull Knob 8 140 06601 Vinyl Grip 9 T 480 TBK Tilt Bracket Knob 10 140 06894 Foot Pad 11 T 480 69 Tool Locator Bracket T 480...

Page 16: ...utions FC Danfoss hoses ttings and tooling provide the ultimate uid conveyance solutions for a variety of equipment and applications around the world We proudly engineer to support a sustainable futur...

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