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Dairy Tech Perfect Udder, Owner'S Manual

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Dairy Tech Perfect Udder Owner'S Manual Download Page 35

33

Perfect Udder® Bag PASTEURIZER/WARMER Owner Manual 

revJUNE2016

Coil

(red)

Signal

(green)

.:

Over-Temp

OA-170

fuse

block

Relay

Float

Switch

F1,

1A

Water

Valve

Power Supply

24VDC

Terminal strip at front

of Bag Warmer.

A1

A3

26 25 28

16 15 18

3  0

TH-206

A2

Green

Black

L1

White

G

Red

L3 N

Orange

L2

Water

Pump

Thermostat

Switch

≈2.5KWatt

Heaters

F3, 

1/2A

F4, 

1/2A

F2,

1A

Thermocouple

K3

K2

K1

conector

D10

Controller

Terminal 

block

D10

Controller

Terminal 

block

Cooling Fan

Set switch 

tabs where 

white shows

lever lock

red

purple

Side Element - Bag Warmer

≈5KWatt

400VAC, 3P, for 30A Breaker

Solid State Relays

1-R

2-L

3-L

4-R

BAG 

WARMER

 SCHEMATIC - 3 PHASE

Summary of Contents for Perfect Udder

Page 1: ...revJUNE2016 BAGPASTEURIZER BAGWARMER Owner Manual...

Page 2: ...uality Control and System Monitoring 9 Time and Temperature for Proper Pasteurization 9 How to Use the Perfect Udder Bag Pasteurizer 9 Using and Programming The Touchscreen Controller 10 Controller Bu...

Page 3: ...ng Diagram 3 Phase Schematic 33 1 Phase Schematic 34 Accessories 35 Leg Kit Assembly Instructions 36 A NOTE ABOUT WATER QUALITY POOR WATER QUALITY WILL HAVE AN ADVERSE EFFECT ON HEATING ELEMENT LONGEV...

Page 4: ...io frequency equipment Group 2 Class A EN 61000 6 2 1999 Electromagnetic Compatibility Generic Standards Immunity for Industrial Environments NOTE 1 This equipment must be installed and used in accord...

Page 5: ...S USE AND CARE GUIDE BUT WE ARE UNABLE TO COVER ALL POSSIBLE CONDITIONS AND SITUATIONS THAT MAY OCCUR IN YOUR DAIRY OPERATION IT MUST BE UNDERSTOOD THAT COMMON SENSE CAUTION AND CAREFULNESS ARE FACTOR...

Page 6: ...ose observation of children is necessary when the unit is used with children nearby 5 Do not reach into the Equipment when the power is on and the pump is circulating This can cause serious burns 6 Ho...

Page 7: ...ure on the system Hot water source for cleaning purposes Enclosed area free of excessive dust Climate controlled enough to prevent freezing Avoid drafty areas Easy access for all day use by calf manag...

Page 8: ...sample of water that will be used with the Dairy Tech equipment Install the water filtration softener system Included with your equipment Allow water to flow through the system at a slow rate and coll...

Page 9: ...NOT modify the plug provided with the Pasteurizer if it will not fit the receptacle have a proper outlet or new plug end installed by a qualified electrician WARNING Component Ratings Touch Screen Co...

Page 10: ...This will help to eliminate the build up of a biofilm Dairy Tech recommends Effersan reconstituted tablets as a proven disinfectant for the final spray of the milk surfaces Call for ordering informat...

Page 11: ...ostrum 140 F 60 C 60 minutes THIS IS THE RESEARCH RECOMMENDED COMBINATION HOW TO USE THE PERFECT UDDER BAG PASTEURIZER FormerlytheMilkWorks GoldandSilverModels The Perfect Udder Bag PASTEURIZER was de...

Page 12: ...ng Card OK XX XX F 00 00 00 18 00 Pasteurize Warm Cool VX XXX Logging Card OK F2 F3 F4 ESC F1 Temperature Month Date Year Time Settings Program Version CONTROLLER BUTTON LEGEND Pasteurize Warm Cool Se...

Page 13: ...ow have access to the SYSTEM PROFILES 5 Select ENTER NEW PASSWORD F2 F3 F4 ESC F1 XX XX F 00 00 00 18 00 Factory Reset System System Profile H M S Pasteurize Temperature Enter New Password 140 0 F Dwe...

Page 14: ...DATE The First box is for the MONTH and has a range from 01 to 12 the Second Box is for DAY and has a range from 01 to 31 and the Third Box is for YEAR and has a range from 01 to 99 The First box is...

Page 15: ...assword then press RETURN BACK You now have access to the SYSTEM PROFILES 4 Select SYSTEM F2 F3 F4 ESC F1 XX XX F 00 00 00 18 00 Factory Reset System System Profile H M S Pasteurize Temperature Enter...

Page 16: ...Your temperature choice will be reflected throughout the program F2 F3 F4 ESC F1 XX XX C 00 00 00 18 00 Scale Temperature PID Values Stirring 48 9 C 32 2 C Maximum Feed Adjust Minimum Feed Adjust 48 9...

Page 17: ...ues After selecting a field to adjust a keypad will appear Del Esc 1 2 3 0 4 5 6 7 8 9 0 Enter the desired number and select RETURN BACK to complete the change Repeat this step as needed until all fie...

Page 18: ...ixer Off Heaters ON Water Valve Off Selectingthebuttonagainwillreturnittothe OFF state 4 Select MIXER and check for Power F2 F3 F4 ESC F1 XX XX F 00 00 00 18 00 PID Off Mixer ON Heaters Off Water Valv...

Page 19: ...the last Pasteurization Option ran This example shows a Pasteurize To Store Option XX XX F 00 00 00 18 00 PASTEURIZE TO STORE START ADJUST PASTEURIZE TEMPERATURE 140 0 F DWELL TIME 60 00 00 H M S 110...

Page 20: ...8 00 PASTEURIZE FEED NOW START ADJUST PASTEURIZE TEMPERATURE 140 0 F DWELL TIME 60 00 00 H M S 105 0 F FEED TEMPERATURE 115 0 F 90 0 F Use the arrow buttons to adjust the setting in the active BLUE BO...

Page 21: ...urrent program A BLUE BOX will indicate the current active fields to be adjusted XX XX F 00 00 00 18 00 PASTEURIZE TO STORE START ADJUST PASTEURIZE TEMPERATURE 140 0 F DWELL TIME 60 00 00 H M S 110 0...

Page 22: ...lable adjustments that can be made to the current program A BLUE BOX will indicate the current active field to be modified XX XX F 00 00 00 18 00 WARM START ADJUST 95 0 F FEED TEMPERATURE 30 00 DWELL...

Page 23: ...from one of the other 3 options 2 ADJUST Press ADJUST to change the current settings Adjusting Program Settings Pressing the ADJUST button will highlight all available adjustments that can be made to...

Page 24: ...of severe drop in pH the milk will separate completely with a very thick layer of cheese on top or thick like pudding throughout the product This is not due to overheating it is due to the fact that...

Page 25: ...provide the best chance of getting the timing right the Bag WARMER preheats before it will allow operation Preheating is indicated by a red light and once the operational temperature 90 100 F or 32 3...

Page 26: ...f the unit is full of water d Check the 1amp fuses F1and F2 Make sure there is line voltage to and through the fuses If not replace with appropriate fuse DO NOT REPLACE WITH OVERSIZED FUSES e Voltage...

Page 27: ...er solenoid valve the heater cannot keep up and the bath will not heat properly Repair the leak or replace the valve if water continues to flow out of the unit 4 Water is leaking out the bottom of the...

Page 28: ...n terminal 9 bottom to a neutral wire during heating or cooling No voltage could indicate problems with the controller e Use the manual settings to check pump function 9 Delay start does not come on a...

Page 29: ...rol gently push in on the sides of the red plastic part while lifting to free it from the holding tabs To access the control for setting adjustments hold in the M button for 5 seconds to display the f...

Page 30: ...e valve when you depress the float downward replace the float switch 5 TheHeaterDoesNotWarmTheBathForThe ReadyState 1 During the Ready State the heater responds to a signal from D10 Check for D C sign...

Page 31: ...ics Touch Screen 430 MP ValAppliance230v 230vac appliance solenoid valv ME fan220v 220v AC Fan ME jumper1 series 21000 barrier jumper ME corddryer 6 4 wire dryer cord 30amp Part Description ME cordgri...

Page 32: ...orks N Red L1 White L3 Black 400VAC 3 30A Green G Orange L2 F3 5A F2 1A F1 1A F4 5A Manual Reset K3 K2 K1 purple Unitronics Controller 15 2 1 3 4 6 7 10 11 12 13 14 5 8 9 11 9 8 5 141312 10 7 6 4 3 1...

Page 33: ...fuse block Over Temp OA 170 2KWatt Heaters Red 230VAC 1 30A Black L1 White Green G L2 N Terminal strip at back of MilkWorks Relay Relay Signal green Ground Block 15 9 8 5 1413121110 7 6 4 3 1 2 2 1 3...

Page 34: ...GM hingeGasket gasket for Milkworks hinge GM Lens red ABS transparent panel lens GM Lid_Milkworks molded plastic milkworks lid GM PanelTimer ABS panel mount for timer mode Part Description GM PipeSea...

Page 35: ...25 28 16 15 18 3 0 TH 206 A2 Green Black L1 White G Red L3 N Orange L2 Water Pump Thermostat Switch 2 5KWatt Heaters F3 1 2A F4 1 2A F2 1A Thermocouple K3 K2 K1 conector D10 Controller Terminal block...

Page 36: ...R 2 L 3 L 4 R TH 206 16 15 18 26 25 28 D10 Controller K1 K3 K2 3 0 A3 A1 A2 230VAC 1 24A Terminal strip at front of Bag Warmer 19 33 34 31 35 F2 1A F4 1 2A F3 1 2A Switch Thermocouple Cooling fan cone...

Page 37: ...ishwasher safe BAG CADDY TurnsanyPerfectUdder bagintoarigidbottle foreasyhandlingatthecalf Easytoclean Perfect Udder ACCESSORIES BAG GUARD COMBI PASTEURIZER 10G 30G 60G Stainless steel guard prevents...

Page 38: ...riage Bolts 14 20 Hex Nuts 3 8 16 Hex Nut Install all bolts with appropriate nuts Make two assemblies like this Finger tighten for now LEG KIT ASSEMBLY INSTRUCTIONS FOR Bag PASTEURIZER Bag WARMER Inst...

Page 39: ...STEURIZER Bag WARMER STEP 3 will be done with the legs standing Place the leg set on a flat surface and apply only enough force to the top of the legs so the feet find their largest footprint Check th...

Page 40: ...arts list and ordering visit www DairyTechInc com Contact Dairy Tech Inc Dairy Tech Inc 34824 CR 29 Greeley CO 80631 Toll Free 1 866 384 2697 ext 2 Local 1 970 674 1888 Fax 1 970 686 5871 Hours M F 7a...

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