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13 Maintenance and service

Installation and operation manual

37

8T7Y1B
VRV IV compressor unit for indoor installation
4P408443-1B – 2016.04

12.5.2

To designate the master user interface
(VRV DX)

1

Press the operation mode selector button of the current master
user interface for 4 seconds. In case this procedure was not yet
performed,  the  procedure  can  be  executed  on  the  first  user
interface operated.

Result: 

The  display  showing 

  (change-over  under

centralised control) of all slave user interfaces connected to the
same compressor unit flashes.

2

Press  the  operation  mode  selector  button  of  the  controller  that
you wish to designate as the master user interface.

Result: 

Designation  is  completed.  This  user  interface  is

designated  as  the  master  user  interface  and  the  display
showing 

  (change-over  under  centralised  control)

vanishes.  The  displays  of  other  user  interfaces  show 
(change-over under centralised control).

13

Maintenance and service

NOTICE

Never  inspect  or  service  the  unit  by  yourself.  Ask  a
qualified service person to perform this work.

WARNING

Never replace a fuse with a fuse of a wrong ampere ratings
or  other  wires  when  a  fuse  blows  out.  Use  of  wire  or
copper wire may cause the unit to break down or cause a
fire.

CAUTION

Do not insert fingers, rods or other objects into the air inlet
or  outlet.  Do  not  remove  the  fan  guard.  When  the  fan  is
rotating at high speed, it will cause injury.

CAUTION

After  a  long  use,  check  the  unit  stand  and  fitting  for
damage. If damaged, the unit may fall and result in injury.

NOTICE

Do  not  wipe  the  controller  operation  panel  with  benzine,
thinner,  chemical  dust  cloth,  etc.  The  panel  may  get
discoloured  or  the  coating  peeled  off.  If  it  is  heavily  dirty,
soak  a  cloth  in  water-diluted  neutral  detergent,  squeeze  it
well  and  wipe  the  panel  clean.  Wipe  it  with  another  dry
cloth.

13.1

About the refrigerant

This  product  contains  fluorinated  greenhouse  gases.  Do  NOT  vent
gases into the atmosphere.

Refrigerant type: R410A

Global warming potential (GWP) value: 2087.5

NOTICE

In  Europe,  the 

greenhouse  gas  emissions

  of  the  total

refrigerant  charge  in  the  system  (expressed  as  tonnes
CO

2

-equivalent)  is  used  to  determine  the  maintenance

intervals. Follow the applicable legislation.

Formula  to  calculate  the  greenhouse  gas  emissions:

GWP value of the refrigerant × Total refrigerant charge [in
kg] / 1000

Please contact your installer for more information.

WARNING

The refrigerant in the system is safe and normally does not
leak. If the refrigerant leaks in the room, contact with a fire
of  a  burner,  a  heater  or  a  cooker  may  result  in  a  harmful
gas.

Turn  off  any  combustible  heating  devices,  ventilate  the
room and contact the dealer where you purchased the unit.

Do not use the system until a service person confirms that
the portion where the refrigerant leaks is repaired.

13.2

After-sales service and warranty

13.2.1

Warranty period

▪ This  product  includes  a  warranty  card  that  was  filled  in  by  the

dealer  at  the  time  of  installation.  The  completed  card  has  to  be
checked by the customer and stored carefully.

▪ If repairs to the product are necessary within the warranty period,

contact your dealer and keep the warranty card at hand.

13.2.2

Recommended maintenance and
inspection

Since  dust  collects  when  using  the  unit  for  several  years,
performance  of  the  unit  will  deteriorate  to  some  extent.  As  taking
apart and cleaning interiors of units requires technical expertise and
in  order  to  ensure  the  best  possible  maintenance  of  your  units,  we
recommend to enter into a maintenance and inspection contract on
top  of  normal  maintenance  activities.  Our  network  of  dealers  has
access  to  a  permanent  stock  of  essential  components  in  order  to
keep your unit in operation as long as possible. Contact your dealer
for more information.

When asking your dealer for an intervention, always state:

▪ The complete model name of the unit.

▪ The manufacturing number (stated on the nameplate of the unit).

▪ The installation date.

▪ The symptoms or malfunction, and details of the defect.

WARNING

▪ Do not modify, disassemble, remove, reinstall or repair

the unit yourself as incorrect dismantling or installation
may  cause  an  electric  shock  or  fire.  Contact  your
dealer.

▪ In case of accidental refrigerant leaks, make sure there

are  no  naked  flames.  The  refrigerant  itself  is  entirely
safe,  non-toxic  and  non-combustible,  but  it  will
generate  toxic  gas  when  it  accidentally  leaks  into  a
room  where  combustible  air  from  fan  heaters,  gas
cookers,  etc.  is  present.  Always  have  qualified  service
personnel  confirm  that  the  point  of  leakage  has  been
repaired or corrected before resuming operation.

14

Troubleshooting

If one of the following malfunctions occur, take the measures shown
below and contact your dealer.

WARNING

Stop  operation  and  shut  off  the  power  if  anything
unusual occurs (burning smells etc.).

Leaving  the  unit  running  under  such  circumstances  may
cause breakage, electric shock or fire. Contact your dealer.

The system must be repaired by a qualified service person:

Summary of Contents for VRV IV RKXYQ8T7Y1B

Page 1: ...Installation and operation manual VRV IV compressor unit for indoor installation English Installation and operation manual VRV IV compressor unit for indoor installation RKXYQ5T7Y1B RKXYQ8T7Y1B ...

Page 2: ...kel 1 2f des PED außerhalb der Reichweite Risikoart H Siehe auch nächste Seite tel que défini dans A et évalué positivement par B conformément au Certificat C tel que stipulé dans le Fichier de Construction Technique D et jugé positivement par E Module appliqué F Les unités RD K XYQ5T7V Y 1B RDXYQ8T7V1B ne sont pas concernées en raison de l article 1 2f de PED Catégorie de risque H Se reporter éga...

Page 3: ... lämpötila TS TSmin Alhaisin matalapainepuolen lämpötila L C TSmax Suurinta sallittua painetta PS vastaava kyllästyslämpötila M C Kylmäaine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maximální přípustný tlak PS K bar Minimální maximální přípustná teplota TS TSmin Minimální teplota na nízkotlaké straně L C TSmax Saturovaná teplota odpovídající maxim...

Page 4: ...the compressor unit installation 18 5 8 1 To finish the transmission wiring 18 6 Configuration 18 6 1 Making field settings 18 6 1 1 About making field settings 18 6 1 2 To access the field setting components 19 6 1 3 Field setting components 19 6 1 4 To access mode 1 or 2 20 6 1 5 To use mode 1 and default situation 20 6 1 6 To use mode 2 21 6 1 7 Mode 1 and default situation Monitoring settings ...

Page 5: ...t of a documentation set The complete set consists of General safety precautions Safety instructions that you must read before installing Format Paper in the accessory bag of the compressor unit Compressor unit installation and operation manual Installation and operation instructions Format Paper in the accessory bag of the compressor unit Heat exchanger unit installation manual Installation instr...

Page 6: ...15 5 C WB Cooling 5 46 C DB Ambient design temperature of compressor unit and heat exchanger unit 5 35 C DB Maximum relative humidity around the compressor unit and heat exchanger unit Heating 50 a Cooling 80 a a To avoid condensation and water dripping out of the unit If the temperature or the humidity is beyond these conditions safety devices may be put in action and the air conditioner may not ...

Page 7: ...requirements 10 a 10 10 500 10 mm b a Top view b Front view CAUTION Appliance not accessible to the general public install it in a secured area protected from easy access These units compressor unit heat exchanger unit and indoor units are suitable for installation in a commercial and light industrial environment NOTICE This is a class A product In a domestic environment this product may cause rad...

Page 8: ... outer diameter size mm Gas pipe Liquid pipe 5 HP 19 1 12 7 8 HP 22 2 B Piping between compressor unit and first refrigerant branch kit Use the following diameters Compressor unit capacity type Piping outer diameter size mm Gas pipe Liquid pipe Standard Size up Standard Size up 5 HP 15 9 19 1 9 5 8 HP 19 1 22 2 9 5 12 7 Standard Size up If Then The equivalent pipe length between the heat exchanger...

Page 9: ...40 m Maximum height differences b 1 Heat exchanger unit Compressor unit H1 10 m 2 Compressor unit Indoor unit H2 30 m H3 30 m 3 EKEXV AHU H4 5 m 4 Indoor unit Indoor unit H5 15 m a Assume equivalent piping length of refnet joint 0 5 m and refnet header 1 m for calculation purposes of equivalent piping length not for refrigerant charge calculations b Either unit can be the highest unit 4 3 Preparin...

Page 10: ...nnect electrical wiring remove the switch box cover 4 4 5 HP 8 HP 5 2 Mounting the compressor unit 5 2 1 Guidelines when installing the compressor unit Check the strength and level of the installation ground so that the unit will not cause any operating vibration or noise If the vibration might be transmitted to the building use a vibration proof rubber field supply You can install the compressor ...

Page 11: ...e service port cover securely For the tightening torque refer to the table below Check for refrigerant leaks after tightening the service port cover Tightening torques Stop valve size mm Tightening torque N m turn clockwise to close Shaft Valve body Hexagonal wrench Cap valve lid Service port Ø9 5 5 4 6 6 4 mm 13 5 16 5 11 5 13 9 Ø12 7 8 1 9 9 18 0 22 0 Ø19 1 27 0 33 0 8 mm 22 5 27 5 5 3 2 To remo...

Page 12: ...nel or side panel 1 Remove the service cover See 5 1 1 To open the compressor unit on page 10 2 Choose a piping route a or b b a a a To the back b To the top 3 If you have chosen the piping route to the top a b c d a Cut the insulation under the knockout hole b Hit on the knockout hole and remove it c Remove the burrs d Paint the edges and areas around the edges using repair paint to prevent rusti...

Page 13: ...ny leakages in the refrigerant piping Performing vacuum drying to remove all moisture air or nitrogen in the refrigerant piping If there is a possibility of moisture being present in the refrigerant piping for example water may have entered the piping first carry out the vacuum drying procedure below until all moisture has been removed All piping inside the unit has been factory tested for leaks O...

Page 14: ...recommended bubble test solution from your wholesaler Do not use soap water which may cause cracking of flare nuts soap water may contain salt which absorbs moisture that will freeze when the piping gets cold and or lead to corrosion of flared joints soap water may contain ammonia which causes a corrosive effect between the brass flare nut and the copper flare 5 4 5 To perform vacuum drying To rem...

Page 15: ...nded off in units of 0 1 kg R X1 Ø12 7 0 12 X2 Ø9 5 0 059 X3 Ø6 4 0 022 A B X1 3 Total length m of liquid piping size at Øa Parameter A and B Model Parameter A Parameter B RKXYQ5 0 8 3 1 kg RKXYQ8 1 0 2 6 kg Metric piping When using metric piping please take into account following table concerning the weight factor to be allocated It should be substituted in the formula for R Inch piping Metric pi...

Page 16: ...ORMATION The manual refrigerant charge operation will automatically stop within 30 minutes If charging is not completed after 30 minutes perform the additional refrigerant charging operation again INFORMATION When a malfunction is detected during the procedure e g in case of closed stop valve a malfunction code will be displayed In that case refer to 5 6 4 Error codes when charging refrigerant on ...

Page 17: ...hanger unit a Main line The main line is the line to which the transmission wiring of the heat exchanger unit is connected b1 b2 b3 Branch lines c1 c2 No branch is allowed after branch 5 7 2 Guidelines when connecting the electrical wiring Tightening torques Wiring Screw size Tightening torque N m Power supply wiring power supply shielded ground M5 2 0 3 0 Transmission wiring M3 5 0 8 0 97 5 7 3 T...

Page 18: ...ure below a b c d e a Liquid pipe b Gas pipe c Insulator d Transmission wiring F1 F2 e Finishing tape 6 Configuration INFORMATION It is important that all information in this chapter is read sequentially by the installer and that the system is configured as applicable DANGER RISK OF ELECTROCUTION 6 1 Making field settings 6 1 1 About making field settings To configure the heat pump system you must...

Page 19: ...settings if you install a cool heat selector switch Model DIP switch 5 HP DS1 1 COOL HEAT selector refer to the manual of the cool heat selector switch OFF not installed factory setting DS1 2 NOT USED DO NOT CHANGE THE FACTORY SETTING Model DIP switch 8 HP DS1 1 COOL HEAT selector see 3 3 1 Possible options for the compressor unit and heat exchanger unit on page 6 OFF not installed factory setting...

Page 20: ...B S 1 B S 1 B S 1 a c b B S 1 5 s B S 1 B S 1 B S 1 a b c 5 HP 8 HP a Default situation H1P OFF b Mode 1 H1P flashing c Mode 2 H1P ON BS1 Press BS1 BS1 5 s Press BS1 for at least 5 s INFORMATION If you get confused in the middle of the process press BS1 to return to the default situation 6 1 5 To use mode 1 and default situation In mode 1 and in default situation you can read out some information ...

Page 21: ...2 BS1 5 s 3 Select setting 8 X depends on the setting that you want to select BS2 X Action Button display 4 Select value 4 8 C a Display the current value b Change to 4 X depends on the current value and the value that you want to select c Enter the value in the system d Confirm The system starts operating according to the setting BS3 1 BS2 X b a BS3 1 c BS3 1 d 5 Quit mode 2 BS1 1 6 1 7 Mode 1 an...

Page 22: ...1 16 Shows the 3rd last malfunction code 7 segments display Mode 1 in case of 8 HP You can read out the following information Setting Value Description 1 1 Shows the status of low noise operation 0 Unit is currently not operating under low noise restrictions 1 Unit is currently operating under low noise restrictions Low noise operation reduces the sound generated by the unit compared to nominal op...

Page 23: ...y and the settings differ depending on the model Model Display Setting value 5 HP 7 LEDs display The seven LEDs give a binary representation of the setting value number 8 HP 7 segments display The three 7 segments show the setting value number Setting Value 8 HP 5 HP Description 2 8 Te target temperature during cooling operation 0 default default Auto 2 6 C 3 7 C 4 8 C 5 9 C 6 10 C 7 11 C 2 9 Tc t...

Page 24: ...the reclaim of refrigerant or vacuuming process can be done properly 0 default binary 1 default Deactivated 1 binary 2 Activated To stop the refrigerant recovery vacuuming mode push BS1 in case of 5 HP or BS3 in case of 8 HP If it is not pushed the system will remain in refrigerant recovery vacuuming mode 2 22 Automatic low noise setting and level during night time By changing this setting you act...

Page 25: ...setting defines the level power consumption limitation that will be applied for step 2 The level is according to the table binary 1 30 1 default binary 2 default 40 2 binary 4 50 3 55 2 32 Forced all time power consumption limitation operation no external control adaptor is required to perform power consumption limitation If the system always needs to be running under power consumption limitation ...

Page 26: ...cting the electrical wiring on page 17 according to the wiring diagrams and according to the applicable legislation Power supply voltage Check the power supply voltage on the local supply panel The voltage must correspond to the voltage on the identification label of the unit Earth wiring Be sure that the earth wires have been connected properly and that the earth terminals are tightened Insulatio...

Page 27: ...e connected indoor units NOTICE Be sure to turn on the power 6 hours before operation in order to have power running to the crankcase heater and to protect the compressor 3 Make sure the default idle situation is existing H1P is OFF see 6 1 4 To access mode 1 or 2 on page 20 Push BS4 for 5 seconds or more The unit will start test operation Result The test operation is automatically carried out the...

Page 28: ...he indoor unit should be switched ON Refer to the indoor unit operation manual for more details 8 Troubleshooting 8 1 Solving problems based on error codes In case of a displayed malfunction code perform correcting actions as explained in the malfunction code table After correcting the abnormality press BS3 to reset the malfunction code and retry operation INFORMATION If a malfunction occurs In ca...

Page 29: ...on open circuit short circuit Compressor unit BIPH A1P X17A Check connection on PCB or actuator Low pressure sensor malfunction open circuit short circuit Compressor unit BIPL A1P X18A Check connection on PCB or actuator Transmission compressor unit inverter INV1 transmission trouble Check connection INV1 unbalanced power supply voltage Check if power supply is within range Heat exchanger unit cap...

Page 30: ...n valve malfunction subcool Compressor unit Y1E A1P X21A Check connection on PCB or actuator Electronic expansion valve malfunction main Heat exchanger unit Y1E A1P X7A Check connection on PCB or actuator Discharge temperature too high Stop valve closed Refrigerant shortage Compressor unit R21T A1P X29A Open stop valves Check refrigerant amount recharge unit Refrigerant overcharge Stop valve close...

Page 31: ...o Q1 Q2 or indoor outdoor Check Q1 Q2 wiring Do NOT use Q1 Q2 Faulty wiring to Q1 Q2 or indoor outdoor Check Q1 Q2 wiring Do NOT use Q1 Q2 System test run abnormal ending Execute test run again Warning faulty wiring to Q1 Q2 Check Q1 Q2 wiring Do NOT use Q1 Q2 Malfunction code faulty wiring to Q1 Q2 Check Q1 Q2 wiring Do NOT use Q1 Q2 Too many indoor units are connected to F1 F2 line Bad wiring be...

Page 32: ... B Compressor unit a Stop valve gas circuit 2 to indoor units b Stop valve liquid circuit 2 to indoor units c Stop valve liquid circuit 1 to heat exchanger unit d Stop valve gas circuit 1 to heat exchanger unit e Service port refrigerant charge f Filter g Subcool heat exchanger h Pressure regulating valve i Capillary tube j Accumulator k Compressor accumulator l Heat exchanger M1C Compressor M1F M...

Page 33: ...ssor R7T Thermistor liquid R10T Thermistor fin S1NPL Low pressure sensor S1NPH High pressure sensor S1PH High pressure switch S S Cool heat selector switch optional V1R IGBT power module A2P V2R Diode module A2P X1M Terminal strip power supply X2M Terminal strip transmission wiring X Y Connector Y3E Electronic expansion valve Y1S Solenoid valve 4 way valve Z C Noise filter ferrite core Z F Noise f...

Page 34: ...ternal parts of the controller Do not remove the front panel Some parts inside are dangerous to touch and appliance problems may happen For checking and adjusting the internal parts contact your dealer This operation manual will give a non exhaustive overview of the main functions of the system Detailed information on required actions to achieve certain functions can be found in the dedicated inst...

Page 35: ...ld air from blowing out of an indoor unit at the start of heating operation the indoor fan is automatically stopped The display of the user interface shows It may take some time before the fan starts This is not a malfunction 12 2 4 To operate the system WITHOUT cool heat changeover remote control switch 1 Press the operation mode selector button on the user interface several times and select the ...

Page 36: ...units Wall mounted units For the following conditions a micro computer controls the air flow direction which may be different from the display Cooling Heating When the room temperature is lower than the set temperature When starting operation When the room temperature is higher than the set temperature At defrost operation When operating continuously at horizontal air flow direction When continuou...

Page 37: ...n WARNING The refrigerant in the system is safe and normally does not leak If the refrigerant leaks in the room contact with a fire of a burner a heater or a cooker may result in a harmful gas Turn off any combustible heating devices ventilate the room and contact the dealer where you purchased the unit Do not use the system until a service person confirms that the portion where the refrigerant le...

Page 38: ...If after checking all above items it is impossible to fix the problem yourself contact your installer and state the symptoms the complete model name of the unit with manufacturing number if possible and the installation date possibly listed on the warranty card 14 1 Error codes Overview In case a malfunction code appears on the indoor unit user interface display contact your installer and inform t...

Page 39: ...because cool heat changeover is controlled by the cool heat changeover remote control switch Ask your dealer where the remote control switch is installed 14 2 3 Symptom Fan operation is possible but cooling and heating do not work Immediately after the power is turned on The micro computer is getting ready to operate and is performing a communication check with all indoor units Please wait 12 minu...

Page 40: ...mes out of the heat exchanger unit When the unit is used for the first time in a long time This is because dust has gotten into the heat exchanger unit 14 2 13 Symptom The units can give off odours The unit can absorb the smell of rooms furniture cigarettes etc and then emit it again 14 2 14 Symptom The heat exchanger unit fan does not spin During operation The speed of the fan is controlled in or...

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Page 44: ...4P408443 1 B 0000000 4P408443 1B 2016 04 Copyright 2015 Daikin ...

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