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8

5. CAUTIONS ON INSTALLATION

• Before installation, confirm the strength and levelness of the founda-

tion so that vibrations and noise are not generated.

• Fix the outdoor unit securely on a rigid base with foundation bolts as 

shown in the foundation drawing below.
(Prepare 4 sets of commercially available M12-type or equivalent 
foundation bolts, nuts and washers.)

• Use resin washers to prevent the paint from being scratched off and 

rusting.

• The foundation bolts should be protruded by 15/16 in..

(Refer to figure)

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Drain treatment

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• In a location where drain from the outdoor unit may cause troubles 

(for example, where drainage may splash on general passersby), 
perform the drain piping work using the drain plug (optional).

• For drain treatment, space of at least 4 in. is required under the bot-

tom frame of the outdoor unit.

• In the drain piping work, make sure that drainage is discharged 

securely.
(When routing the piping downward, check for water leakage.)

• Transport fittings (YELLOW ones in two positions) are provided on 

the leg of the compressor for protecting the unit during transport. 
Remove them as described below.

(1) Open the noise-proof cover as shown in the figure above.

At this time, do not pull the noise-proof cover, and do not remove it 
from the compressor.

(2) Slightly loosen each fixing nut.
(3) Remove each transport fitting as shown in the figure above.
(4) Tighten each fixing nut again.
(5) Close the noise-proof cover to achieve the former status.

CAUTION

• If the unit is operated with the transport fittings attached, abnormal 

vibration or sound may be generated.

6. REFRIGERANT PIPING WORK

CAUTION

<To piping technician>

Make sure to open the stop valves after finishing the piping 
work. (Refer to the table shown in “ 6-7 Additional refrigerant 
charge”.) 
(Operating the air conditioner with the stop valve shut may 
damage the compressor.)

• Use R410A to add refrigerant. (The R410A refrigerant cylinder has a 

pink stripe painted around it.)
All field piping must be installed by a licensed refrigeration technician 
and must comply with relevant local and national regulations.

BRAZING REFRIGERANT PIPING

Do not use flux when brazing copper-to copper refrigerant piping. 
(Particularly for the HFC refrigerant piping) Therefore, use the phosphor 
copper brazing filler metal (BCuP) which does not require flux.
(Flux has an extremely negative effect on refrigerant piping systems. 
For instance, if chlorine based flux is used, it will cause pipe corro-
sion. Flux containing fluorine will damage refrigerant oil.)

NOTE

• Maximum piping length between the outdoor and indoor unit is 230ft.
• Installation tools:

Make sure to use installation tools (gauge manifold charge hose,
etc.) that are exclusively used for R410A installations to withstand
the pressure and to prevent foreign materials (e.g. mineral oils such
as SUNISO and moisture) from mixing into the system.
(The screw specifications differ for R410A and R407C.)
Vacuum pump (use a 2-stage vacuum pump with a non-return valve):

1.

Make sure the pump oil does not flow oppositely into the system
while the pump is not working.

2.

Use a vacuum pump which can evacuate to –14.6 psi.

6-1 Selection of piping material
1.

Foreign materials inside pipes (including oils for fabrication) must be
9mg/10ft. or less.

2.

Use the following material specification for refrigerant pipping:
• construction material: Phosphoric acid deoxidized seamless cop-

per for refrigerant.

• size: Determine the proper size referring to chapter “Example of

connection”.

6-2 Protection of piping

• Protect the pipings to prevent moisture and dusts from coming into 

the pipings.

• Especially, pay attention when passing the pipings through a hole or 

connecting the end of piping to the outdoor.

6-3 Piping connection

For handling of stop valves, refer to “Stop valve operation 
method” in “6-7 Additional refrigerant charge”.

Only use the flare nuts attached to the stop valves. 
Using different flare nuts may cause the refrigerant to leak.

Be sure to perform a nitrogen blow when brazing.

(Brazing without performing nitrogen replacement or releasing nitrogen 
into the piping will create large quantities of oxidized film inside the 
pipes, adversely affecting valves and compressor in the refrigerating 
system and preventing normal operation.)

DANGER

• Use of oxygen could cause an explosion resulting in severe injury or 

death.  Only use nitrogen gas.

• Refrigerant gas may produce toxic gas if it comes in contact with fire 

such as from a fan heater, stove or cooking device. Exposure to this 
gas could cause severe injury or death.

Transport fitting removal procedure

15/16

Resin

washer

5 1/2

1 3/4

5 1/2

24 3/8

Air outlet side

(13

5/8-14)

13

3/4

11

3/8

8

5/8

4

5/8

Bottom view

(unit: inch)

Drain hole

16 5/8

24 1/8

Transport fitting

Transport

fitting

Turn it in the

arrow direction,

and remove it.

Noise-proof

cover

(Loosen the nut slightly.

Then, the fitting can be removed.)

Fixing nut

Compressor

Location

Working period

Protection method

Outdoor

1 month or more

Pinch pipes

Less than 1 month

Pinch or tape pipes

Indoor

Regardless of period

01_EN_3PN05597-5R.fm  Page 8  Wednesday, September 14, 2005  8:35 PM

Summary of Contents for RZQ24MVJU

Page 1: ...instructions carefully before installation Keep this manual in a handy place for future reference This manual should be left with the equipment owner SPLIT SYSTEM Air Conditioners INSTALLATION MANUAL 00_CV_3PN05597 5R fm Page 1 Friday September 2 2005 4 06 PM ...

Page 2: ...h by suffocation WARNING Ask your dealer or qualified personnel to carry out installation work Do not try to install the machine by yourself Improper installation may result in water leakage electric shocks or fire Perform installation work in accordance with this installation manual Improper installation may result in water leakage electric shocks or fire Be sure to use only the specified accesso...

Page 3: ...revent that the outdoor unit be used as a shelter by small animals Small animals making contact with electrical parts can cause mal functions smoke or fire Please instruct the customer to keep the area around the unit clean NOTE Install the indoor and outdoor units power supply wiring and transmission wiring at least 3 5ft away from televisions or radios in order to prevent image interference or n...

Page 4: ... is deteriorated The adhered frost increases during heating operation The operation is stopped by pressure rise If excessive strong wind continuously blows from the air outlet side of the outdoor unit the fan may rotate in the reverse direction at high speed and lead to damage Install the outdoor unit in ref erence to the following figures Position the air outlet side toward the building wall fenc...

Page 5: ...ruction is present on the both sides 2 When two or more outdoor units are installed side by side When an obstruction is present on the both sides When an obstruction is present also in the upward area 1 When one outdoor unit is installed individually When an obstruction is present also on the air inlet side When an obstruction is present also on the air inlet side and both sides 2 When two or more...

Page 6: ... L and A is as shown in the table below NOTE 1 Close the area under the frame so that the outlet air does not bypass there 2 Only two outdoor units can be installed side by side Pattern 2 When an obstruction on the air outlet side is lower than the outdoor unit There is no restriction in the height of obstruction on the air inlet side When the upward area is open 1 When one outdoor unit is install...

Page 7: ...unit so that the outlet air does not bypass there 2 When an obstruction is present on the air inlet side NOTE 1 Only two outdoor units can be stacked 2 About 4 in is required as the drain piping size for the upper out door unit 3 Close the area Z gap between the upper outdoor unit and the lower outdoor unit so that the outlet air does not bypass there E When outdoor units are installed in rows on ...

Page 8: ...ion Flux containing fluorine will damage refrigerant oil NOTE Maximum piping length between the outdoor and indoor unit is 230ft Installation tools Make sure to use installation tools gauge manifold charge hose etc that are exclusively used for R410A installations to withstand the pressure and to prevent foreign materials e g mineral oils such as SUNISO and moisture from mixing into the system The...

Page 9: ...gure below When connecting the pipings downward remove the knockout by making four holes in the middle on the each side of the knockout with a drill Then cut out the corner of the bottom frame along the slits in two positions by using a hacksaw After removing the parts it is recommended to apply repair paint on the edges to prevent rusting Make sure that the field pipings do not touch the terminal...

Page 10: ...ump for 1 hour to achieve 14 6 psi or less vacuum drying If the vacuum pressure does not reach 14 6 psi or less even after evacuation for 2 hours or more repeat vacuum break and vacuum dry ing Leave the air conditioner in the vacuum status for 1 hour or more and confirm that the vacuum pressuree indicated by the vacuum gauge does not increase 6 7 Additional refrigerant charge WARNING To avoid inju...

Page 11: ...g rods because incomplete grounding could cause a severe shock hazard resulting in severe injury or death and to gas pipes because a gas leak could result in an explosion which could lead to severe injury or death WARNING Disconnect all power to unit to avoid possible electric shock during installation Use only specified wire and connect wires to terminals tightly Be careful that wires do not plac...

Page 12: ...al noise and malfunction or fail Be sure to connect the power supply wiring to the terminal block and secure it as described in 7 3 Power supply wiring connection procedure Fix the wiring between the units in accordance with 7 4 Transmission wiring connection procedure Secure the wirings with the clamps accessory so that do not touch the piping Make sure the wirings will not be pinched by the fron...

Page 13: ...tions below If they are not observed transmission error may occur Maximum wiring length 3280 ft Never connect 208 230V to the terminal block for the transmission wiring Doing so will break the entire system The transmission wiring from the indoor unit must be connected to the F1 F2 TO IN D UNIT terminals on the PC board in the outdoor unit Make sure to use sheathed two core cables of AWG18 16 in t...

Page 14: ...ck operation the status of the outdoor unit is checked and incorrect wiring is checked for Make sure to turn on the power 6 hours before starting operation for supplying the power to the crankcase heater Caution One outdoor unit installed H1P H5P H4P H6P H7P H2P H3P HAP Blinking ON OFF LED display LED display Default status before delivery Donotleaveanyshutoff valveclosed Otherwisethecompressor wi...

Page 15: ...lled a malfunction code U3 is displayed In this case perform the check operation by referring to 9 1 Power on and check operation Check a malfunction code in the remote controller connected to the indoor unit When a malfunction code is displayed in the remote controller Malfunction code Cause Solution E3 The stop valves in the outdoor unit remain closed Open the stop valve on both the gas and liqu...

Page 16: ... lb of the refrigerant gas in 1ft 3 volume of the occupied space Compliance to the local applicable regulations and standards for the maximum allowable concentration level is required Pay a special attention to the place such as a basement etc where refrigerant can stay since refrigerant is heavier than air Procedure for checking maximum concentration Check the maximum concentration level in accor...

Page 17: ...1645 Wallace Drive Suite 110 Carrollton TX 75006 info daikinac com www daikinac com 0510 HT 3PN05597 5R EM04A040B 00_CV_3PN05597 5R fm Page 2 Friday September 2 2005 4 06 PM ...

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