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SPLIT SYSTEM Air Conditioners

Installation manual

CONTENTS

1. SAFETY CONSIDERATIONS.................................................. 2
2. INTRODUCTION...................................................................... 3
3. BEFORE INSTALLATION........................................................ 4
4. SELECTION OF INSTALLATION LOCATION......................... 4
5. CAUTIONS ON INSTALLATION.............................................. 8
6. REFRIGERANT PIPING WORK .............................................. 8
7. ELECTRIC WIRING WORK................................................... 11
8. CHECKS AFTER COMPLETION OF WORK ........................ 14
9. TEST OPERATION PROCEDURE........................................ 14

10. CAUTION FOR REFRIGERANT LEAKS ............................... 16

Please read these “SAFETY CONSIDERATIONS” carefully before 
installing air conditioning equipment and be sure to install it correctly. 
After completing the installation, make sure that the unit operates prop-
erly during the start-up operation.
Please instruct the customer on how to operate the unit and keep it 
maintained.
Also, inform customers that they should store this installation manual 
along with the operation manual for future reference.
This air conditioner comes under the term “appliances not accessible to 
the general public”.

1. SAFETY CONSIDERATIONS

Meaning of danger, warning, caution and note symbols.

DANGER

.................. Indicates an imminently hazardous situa-

tion which,if not avoided, will result in death 
or serious injury.

WARNING

................. Indicates a potentially hazardous situation 

which, if not avoided, could result in death 
or serious injury.

CAUTION

.................. Indicates a potentially hazardous situation 

which, if not avoided, may result in minor or 
moderate injury.  It may also be sued to 
alert against unsafe practices.

NOTE

........................ Indicates situation that may result in equip-

ment or property-damage-only accidents.

DANGER

Refrigerant gas in heavier air and replaces oxygen. A massive leak 
could lead to oxygen depletion, especially in basements, and an 
asphyxiation hazard could occur leading to serious injury or death.

Do not ground units to water pipes, telephone wires or lightning 
rods because incomplete grounding could cause a severe 
shock hazard resulting in severe injury or death, and to gas 
pipes because a gas leak could result in an explosion which 
could lead to severe injury or death.

Do not install unit in an area where flammable materials are present 
due to risk of explosion resulting in serious injury or death.

If the refrigerant gas leaks during installation, ventilate the area 
immediately.

Refrigerant gas may produce toxic gas if it comes in contact with fire 
such as from a fan, heater, stove or cooking device. Exposure to this 
gas could cause severe injury or death.

After completing the installation work, check that the refriger-
ant gas does not leak.

Refrigerant gas may produce toxic gas if it comes in contact with fire 
such as from a fan, heater, stove or cooking device. Exposure to this 
gas could cause severe injury or death.

Safely dispose of the packing materials.

Packing materials, such as nails and other metal or wooden parts, 
may cause stabs or other injuries.
Tear apart and throw away plastic packaging bags so that children 
will not play with them. Children playing with plastic bags face the 
danger of death by suffocation.

WARNING

Ask your dealer or qualified personnel to carry out installation 
work. Do not try to install the machine by yourself.

Improper installation may result in water leakage, electric shocks or fire.

Perform installation work in accordance with this installation 
manual.

Improper installation may result in water leakage, electric shocks or fire.

Be sure to use only the specified accessories and parts for 
installation work.

Failure to use the specified parts may result in water leakage, elec-
tric shocks, fire or the unit falling.

Install the air conditioner on a foundation strong enough to 
withstand the weight of the unit.

A foundation of insufficient strength may result in the equipment fall-
ing and causing injuries.

Carry out the specified installation work after taking account of 
strong winds, typhoons or earthquakes.

Improper installation work may result in the equipment falling and 
causing accidents.

Make sure that a separate power supply circuit is provided for 
this unit and that all electrical work is carried out by qualified 
personnel according to local laws, regulations and this installa-
tion manual.

An insufficient power supply capacity or improper electrical construc-
tion may lead to electric shocks or fire.

Make sure that all wiring is secured, the specified wires are 
used, and no external forces act on the terminal connections or 
wires.

Improper connections or installation may result in fire.

When wiring the power supply and connecting the remote con-
troller wiring and transmission wiring, position the wires so 
that the electric parts box lid can be securely fastened.

Improper positioning of the electric parts box lid may result in electric 
shocks, fire or the terminals overheating.

Before touching electrical parts, turn off the power.

When installing or relocating the system, be sure to keep the 
refrigerant circuit free from substances other than the specified 
refrigerant (R410A) such as air.

Any presence of air or other foreign substance in the refrigerant cir-
cuit causes an abnormal pressure rise or rupture, resulting in injury.

Do not reconstruct or change the settings of the protection 
devices.

If the pressure switch, thermal switch, or other protection device is 
shorted and operated forcibly, or parts other than those specified by 
Daikin are used, fire or explosion may result.

Do not touch the switch with wet fingers.

Touching a switch with wet fingers can cause electric shock. 

Be sure to install an earth leakage breaker.

Failure to install an earth leakage breaker may result in electric 
shocks, or fire.

Heat exchanger fins are sharp enough to cut. 

To avoid injury wear glove or cover the fins when working around them.

Do not allow children to play on or around the unit as they could 
be injured.

Refrigerant pipes may be very hot or very cold during or imme-
diately after operation.

Touching them could result in burns or frostbite. To avoid injury give 
the pipes time to return to normal temperature or, if you must touch 
them, be sure to wear proper gloves

01_EN_3PN05597-5R.fm  Page 2  Wednesday, September 14, 2005  8:35 PM

Summary of Contents for RZQ24MVJU

Page 1: ...instructions carefully before installation Keep this manual in a handy place for future reference This manual should be left with the equipment owner SPLIT SYSTEM Air Conditioners INSTALLATION MANUAL 00_CV_3PN05597 5R fm Page 1 Friday September 2 2005 4 06 PM ...

Page 2: ...h by suffocation WARNING Ask your dealer or qualified personnel to carry out installation work Do not try to install the machine by yourself Improper installation may result in water leakage electric shocks or fire Perform installation work in accordance with this installation manual Improper installation may result in water leakage electric shocks or fire Be sure to use only the specified accesso...

Page 3: ...revent that the outdoor unit be used as a shelter by small animals Small animals making contact with electrical parts can cause mal functions smoke or fire Please instruct the customer to keep the area around the unit clean NOTE Install the indoor and outdoor units power supply wiring and transmission wiring at least 3 5ft away from televisions or radios in order to prevent image interference or n...

Page 4: ... is deteriorated The adhered frost increases during heating operation The operation is stopped by pressure rise If excessive strong wind continuously blows from the air outlet side of the outdoor unit the fan may rotate in the reverse direction at high speed and lead to damage Install the outdoor unit in ref erence to the following figures Position the air outlet side toward the building wall fenc...

Page 5: ...ruction is present on the both sides 2 When two or more outdoor units are installed side by side When an obstruction is present on the both sides When an obstruction is present also in the upward area 1 When one outdoor unit is installed individually When an obstruction is present also on the air inlet side When an obstruction is present also on the air inlet side and both sides 2 When two or more...

Page 6: ... L and A is as shown in the table below NOTE 1 Close the area under the frame so that the outlet air does not bypass there 2 Only two outdoor units can be installed side by side Pattern 2 When an obstruction on the air outlet side is lower than the outdoor unit There is no restriction in the height of obstruction on the air inlet side When the upward area is open 1 When one outdoor unit is install...

Page 7: ...unit so that the outlet air does not bypass there 2 When an obstruction is present on the air inlet side NOTE 1 Only two outdoor units can be stacked 2 About 4 in is required as the drain piping size for the upper out door unit 3 Close the area Z gap between the upper outdoor unit and the lower outdoor unit so that the outlet air does not bypass there E When outdoor units are installed in rows on ...

Page 8: ...ion Flux containing fluorine will damage refrigerant oil NOTE Maximum piping length between the outdoor and indoor unit is 230ft Installation tools Make sure to use installation tools gauge manifold charge hose etc that are exclusively used for R410A installations to withstand the pressure and to prevent foreign materials e g mineral oils such as SUNISO and moisture from mixing into the system The...

Page 9: ...gure below When connecting the pipings downward remove the knockout by making four holes in the middle on the each side of the knockout with a drill Then cut out the corner of the bottom frame along the slits in two positions by using a hacksaw After removing the parts it is recommended to apply repair paint on the edges to prevent rusting Make sure that the field pipings do not touch the terminal...

Page 10: ...ump for 1 hour to achieve 14 6 psi or less vacuum drying If the vacuum pressure does not reach 14 6 psi or less even after evacuation for 2 hours or more repeat vacuum break and vacuum dry ing Leave the air conditioner in the vacuum status for 1 hour or more and confirm that the vacuum pressuree indicated by the vacuum gauge does not increase 6 7 Additional refrigerant charge WARNING To avoid inju...

Page 11: ...g rods because incomplete grounding could cause a severe shock hazard resulting in severe injury or death and to gas pipes because a gas leak could result in an explosion which could lead to severe injury or death WARNING Disconnect all power to unit to avoid possible electric shock during installation Use only specified wire and connect wires to terminals tightly Be careful that wires do not plac...

Page 12: ...al noise and malfunction or fail Be sure to connect the power supply wiring to the terminal block and secure it as described in 7 3 Power supply wiring connection procedure Fix the wiring between the units in accordance with 7 4 Transmission wiring connection procedure Secure the wirings with the clamps accessory so that do not touch the piping Make sure the wirings will not be pinched by the fron...

Page 13: ...tions below If they are not observed transmission error may occur Maximum wiring length 3280 ft Never connect 208 230V to the terminal block for the transmission wiring Doing so will break the entire system The transmission wiring from the indoor unit must be connected to the F1 F2 TO IN D UNIT terminals on the PC board in the outdoor unit Make sure to use sheathed two core cables of AWG18 16 in t...

Page 14: ...ck operation the status of the outdoor unit is checked and incorrect wiring is checked for Make sure to turn on the power 6 hours before starting operation for supplying the power to the crankcase heater Caution One outdoor unit installed H1P H5P H4P H6P H7P H2P H3P HAP Blinking ON OFF LED display LED display Default status before delivery Donotleaveanyshutoff valveclosed Otherwisethecompressor wi...

Page 15: ...lled a malfunction code U3 is displayed In this case perform the check operation by referring to 9 1 Power on and check operation Check a malfunction code in the remote controller connected to the indoor unit When a malfunction code is displayed in the remote controller Malfunction code Cause Solution E3 The stop valves in the outdoor unit remain closed Open the stop valve on both the gas and liqu...

Page 16: ... lb of the refrigerant gas in 1ft 3 volume of the occupied space Compliance to the local applicable regulations and standards for the maximum allowable concentration level is required Pay a special attention to the place such as a basement etc where refrigerant can stay since refrigerant is heavier than air Procedure for checking maximum concentration Check the maximum concentration level in accor...

Page 17: ...1645 Wallace Drive Suite 110 Carrollton TX 75006 info daikinac com www daikinac com 0510 HT 3PN05597 5R EM04A040B 00_CV_3PN05597 5R fm Page 2 Friday September 2 2005 4 06 PM ...

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