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2 About the documentation

Installer reference guide

5

RZAG71~140L7V1B
Split system air conditioners
4P418663-1 – 2016.02

1.2.6

Electrical

DANGER: RISK OF ELECTROCUTION

▪ Turn  OFF  all  power  supply  before  removing  the

switch  box  cover,  connecting  electrical  wiring  or
touching electrical parts.

▪ Disconnect  the  power  supply  for  more  than  1  minute,

and measure the voltage at the terminals of main circuit
capacitors  or  electrical  components  before  servicing.
The  voltage  MUST  be  less  than  50  V  DC  before  you
can touch electrical components. For the location of the
terminals, see the wiring diagram.

▪ Do NOT touch electrical components with wet hands.

▪ Do  NOT  leave  the  unit  unattended  when  the  service

cover is removed.

WARNING

If  NOT  factory  installed,  a  main  switch  or  other  means  for
disconnection,  having  a  contact  separation  in  all  poles
providing  full  disconnection  under  overvoltage  category  III
condition, shall be installed in the fixed wiring.

WARNING

▪ ONLY use copper wires.

▪ Make sure the field wiring complies with the applicable

legislation.

▪ All  field  wiring  must  be  performed  in  accordance  with

the wiring diagram supplied with the product.

▪ NEVER  squeeze  bundled  cables  and  make  sure  they

do  not  come  in  contact  with  the  piping  and  sharp
edges. Make sure no external pressure is applied to the
terminal connections.

▪ Make sure to install earth wiring. Do NOT earth the unit

to  a  utility  pipe,  surge  absorber,  or  telephone  earth.
Incomplete earth may cause electrical shock.

▪ Make  sure  to  use  a  dedicated  power  circuit.  NEVER

use a power supply shared by another appliance.

▪ Make  sure  to  install  the  required  fuses  or  circuit

breakers.

▪ Make sure to install an earth leakage protector. Failure

to do so may cause electric shock or fire.

▪ When installing the earth leakage protector, make sure

it  is  compatible  with  the  inverter  (resistant  to  high
frequency electric noise) to avoid unnecessary opening
of the earth leakage protector.

NOTICE

Precautions when laying power wiring:

▪ Do  not  connect  wiring  of  different  thicknesses  to  the

power  terminal  block  (slack  in  the  power  wiring  may
cause abnormal heat).

▪ When  connecting  wiring  which  is  the  same  thickness,

do as shown in the figure below.

▪ For wiring, use the designated power wire and connect

firmly,  then  secure  to  prevent  outside  pressure  being
exerted on the terminal board.

▪ Use  an  appropriate  screwdriver  for  tightening  the

terminal  screws.  A  screwdriver  with  a  small  head  will
damage  the  head  and  make  proper  tightening
impossible.

▪ Over-tightening the terminal screws may break them.

Install power cables at least 1 metre away from televisions or radios
to prevent interference. Depending on the radio waves, a distance of
1 metre may not be sufficient.

WARNING

▪ After  finishing  the  electrical  work,  confirm  that  each

electrical  component  and  terminal  inside  the  electrical
components box is connected securely.

▪ Make sure all covers are closed before starting up the

unit.

NOTICE

Only applicable if the power supply is three‑phase, and the
compressor has an ON/OFF starting method.

If  there  exists  the  possibility  of  reversed  phase  after  a
momentary black out and the power goes on and off while
the  product  is  operating,  attach  a  reversed  phase
protection  circuit  locally.  Running  the  product  in  reversed
phase can break the compressor and other parts.

2

About the documentation

2.1

About this document

Target audience

Authorised installers

INFORMATION

This appliance is intended to be used by expert or trained
users  in  shops,  in  light  industry  and  on  farms,  or  for
commercial use by lay persons.

Documentation set

This  document  is  part  of  a  documentation  set.  The  complete  set
consists of:

General safety precautions:

▪ Safety instructions that you must read before installing

▪ Format: Paper (in the box of the outdoor unit)

Outdoor unit installation manual:

▪ Installation instructions

▪ Format: Paper (in the box of the outdoor unit)

Summary of Contents for RZAG71L7V1B

Page 1: ...Installer reference guide Split system air conditioners English Installer reference guide Split system air conditioners RZAG71L7V1B RZAG100L7V1B RZAG125L7V1B RZAG140L7V1B...

Page 2: ...ping to the outdoor unit 14 6 4 9 To determine if oil traps are required 15 6 5 Checking the refrigerant piping 16 6 5 1 About checking the refrigerant piping 16 6 5 2 Precautions when checking the re...

Page 3: ...me to return to normal temperature If you must touch it wear protective gloves Do NOT touch any accidental leaking refrigerant WARNING Provide adequate measures to prevent that the unit can be used as...

Page 4: ...n pipe sizes and pipe lengths some systems require additional charging of refrigerant Only use tools exclusively for the refrigerant type used in the system this to ensure pressure resistance and prev...

Page 5: ...high frequency electric noise to avoid unnecessary opening of the earth leakage protector NOTICE Precautions when laying power wiring Do not connect wiring of different thicknesses to the power termi...

Page 6: ...ter it is installed Hand over to the user What to give and explain to the user Maintenance and service How to maintain and service the units Troubleshooting What to do in case of problems Disposal How...

Page 7: ...e demand adaptor kit For installation instructions see the installation manual of the bottom plate heater Demand adaptor kit SB KRP58M51 Can be used for the following Low noise To lower the operation...

Page 8: ...ns the measured value might be higher than the sound pressure level mentioned in Sound spectrum in the data book due to environmental noise and sound reflections INFORMATION The sound pressure level i...

Page 9: ...able for 1 8 m Floor standing units 1 8 m Wall mounted units 3 Use the graph or table to determine the minimum floor area m kg 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200...

Page 10: ...temperature Humidity Minimum thickness 30 C 75 to 80 RH 15 mm 30 C 80 RH 20 mm 5 4 Preparing electrical wiring 5 4 1 About preparing electrical wiring INFORMATION Also read the precautions and requir...

Page 11: ...oviding drainage 4 Preventing the outdoor unit from falling over 5 Protecting the unit against snow and wind by installing a snow cover and baffle plates See Preparing installation site in 5 Preparati...

Page 12: ...ting efficiency To prevent this 1 Drill a 4 and remove the knockout hole b b a b 4 6 mm 2 Remove the burrs and paint the edges and areas around the edges using repair paint to prevent rusting 6 3 6 To...

Page 13: ...Piping size mm Tightening torque N m Flare dimensions A mm Flare shape mm 9 5 33 39 12 8 13 2 R 0 4 0 8 45 2 90 2 A 15 9 63 75 19 3 19 7 6 4 4 Pipe bending guidelines Use a pipe bender for bending All...

Page 14: ...sure will be low e g when cooling will be performed while the outside air temperature is low sufficiently seal the flare nut in the stop valve on the gas line with silicon sealant to prevent freezing...

Page 15: ...ARNING Provide adequate measures to prevent that the unit can be used as a shelter by small animals Small animals that make contact with electrical parts can cause malfunctions smoke or fire NOTICE Pr...

Page 16: ...nt R32 tank siphon system e Vacuum pump f Liquid line stop valve g Gas line stop valve A Valve A B Valve B C Valve C Valve State of valve Valve A Open Valve B Open Valve C Open Liquid line stop valve...

Page 17: ...gerant piping is performed NOTICE Before completely recharging perform vacuum drying on the outdoor unit s internal refrigerant piping as well To do so use the internal service port of the outdoor uni...

Page 18: ...efrigerant Setup See 6 5 3 Checking refrigerant piping Setup on page 16 6 6 7 To charge refrigerant WARNING Only use R32 as refrigerant Other substances may cause explosions and accidents R32 contains...

Page 19: ...unit or when in thermostat stop operation 6 7 4 Guidelines when connecting the electrical wiring Keep the following in mind If stranded conductor wires are being used install a round crimp style termi...

Page 20: ...Interconnection cable Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire c...

Page 21: ...Cooling operation mode Perform the test run in cooling operation mode so that stop valves failing to open can be detected Even if the user interface was set to heating operation mode the unit will ru...

Page 22: ...heck operation for 3 minutes 4 Check operation of the airflow direction Action Result 1 Press Return Setting Return Setting Air Volume direction Air Volume Direction Position 0 Low 2 Select Position 0...

Page 23: ...efore performing any maintenance or service work touch a metal part of the unit in order to eliminate static electricity and to protect the PCB 9 3 Checklist for yearly maintenance of the outdoor unit...

Page 24: ...are open 3 Press the pump down button BS4 for at least 8 seconds BS4 is located on the PCB in the outdoor unit see wiring diagram Result The compressor and outdoor unit fan start automatically and the...

Page 25: ...s Outdoor unit RZAG71 dimensions in mm h e e f g e f g a b d c 3D103893 i 52 13 67 53 223 95 55 84 55 19 80 145 53 95 19 89 142 53 95 88 60 28 990 940 32 345 340 350 160 620 160 37 91 30 320 30 37 52...

Page 26: ...13 53 223 95 55 345 340 350 160 620 160 37 52 30 320 30 37 91 40 32 191 154 179 36 6 19 99 16 58 16 71 67 3D103894 a Gas pipe connection 15 9 flare connection b Liquid pipe connection 9 5 flare conne...

Page 27: ...B D 100 100 B D E HB HD HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 HB HU HD HU HD HU HB HD HB HD HB HD HB HD HD HU 100 1000 1000 500 HU HD HU 200 1000 1000 500 HD HU HU a b 100 100 c d e...

Page 28: ...If there is danger of drainage dripping and freezing between the upper and lower units A2 Then install a roof between the upper and lower units Install the upper unit high enough above the lower unit...

Page 29: ...ver f Stop valve with service port liquid g Stop valve with service port gas h Cable tie mountings to fix the field wiring with cable ties to ensure stress relief i Compressor accumulator A1P Printed...

Page 30: ...ervice port liquid g Stop valve with service port gas h Cable tie mountings to fix the field wiring with cable ties to ensure stress relief i Compressor accumulator A1P Printed circuit board main M1C...

Page 31: ...witch box cooling f Pressure regulating valve g Heat exchanger h Internal service port 5 16 i Check valve j Compressor accumulator k Liquid receiver l Capillary tube M1C Motor compressor R1T Thermisto...

Page 32: ...A P P P L1R A1P X1M HAP A2P F8U F7U E1H HAP L1R K10R K11M V2R R7T F6U K13R R4 V1D R5 X106A V1R 2 1 6 8 6 Q1DI DS1 X1M t 3 MS W V U Electronic component assembly Position of elements Rear view Front v...

Page 33: ...Reactor M1C Motor compressor M1F Motor fan PS Switching power supply Q1DI Earth leakage circuit breaker 30 mA R2 R5 R6 Resistor R1T Thermistor air R2T Thermistor discharge R3T Thermistor suction R4T T...

Page 34: ...2 3 1 Electronic component assembly Position of elements Rear view Front view See note 7 See note 7 Position of compressor terminal Notes 1 Symbols see below 2 Colours see below 3 This wiring diagram...

Page 35: ...S Switching power supply Q1DI Earth leakage circuit breaker 30 mA R1 R5 Resistor R1T Thermistor air R2T Thermistor discharge R3T Thermistor suction R4T Thermistor heat exchanger inlet R5T Thermistor h...

Page 36: ...direction Horizontal Motor Quantity 1 2 Model Brushless DC motor Output 94 W Drive Direct drive Compressor Quantity 1 Motor Type Hermetically sealed swing compressor Starting method Inverter driven Op...

Page 37: ...acity control method Inverter controlled Safety devices Manual high pressure switch Automatic high pressure switch low pressure switch fan driver overload protector fuse Electrical specifications RZAG...

Page 38: ...service to the product Installation manual Instruction manual specified for a certain product or application explaining how to install configure and maintain it Operation manual Instruction manual sp...

Page 39: ......

Page 40: ...4P418663 1 2016 02 Copyright 2016 Daikin...

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