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6 Installation

Installer reference guide

18

RZAG71~140L7V1B

Split system air conditioners

4P418663-1 – 2016.02

WARNING

▪ Do NOT pierce or burn refrigerant cycle parts.

▪ Do NOT use cleaning materials or means to accelerate

the  defrosting  process  other  than  those  recommended
by the manufacturer.

▪ Be  aware  that  the  refrigerant  inside  the  system  is

odourless.

WARNING

The  refrigerant  inside  the  unit  is  mildly  flammable,  but
normally does not leak. If the refrigerant leaks in the room
and comes in contact with fire from a burner, a heater, or a
cooker, this may result in fire, or the formation of a harmful
gas.

Turn  off  any  combustible  heating  devices,  ventilate  the
room,  and  contact  the  dealer  from  which  you  purchased
the unit.

Do not use the unit until a service person confirms that the
portion from which the refrigerant leaked is repaired.

6.6.3

Precautions when charging refrigerant

INFORMATION

Also  read  the  precautions  and  requirements  in  the
following chapters:

▪ General safety precautions

▪ Preparation

6.6.4

To determine the additional refrigerant
amount

To determine if adding additional refrigerant is necessary

If

Then

L1≤30 m (chargeless length)

You do not have to add
additional refrigerant.

L1>30 m

You must add additional
refrigerant.

For future servicing, encircle the
selected amount in the table
below.

INFORMATION

Piping length is the one way length of liquid piping.

To determine the additional refrigerant amount

(additional refrigerant amount in kg)

RZAG

L1 (m)

≤30 m ≤40 m ≤50 m ≤55 m ≤60 m ≤75 m ≤85 m

71

0.00

0.35

0.70

0.90

100~140

0.00

0.35

0.70

1.05

1.40

1.90

6.6.5

To determine the complete recharge
amount

(complete recharge amount in kg)

RZAG

L1 (m)

≤30 m ≤40 m ≤50 m ≤55 m ≤60 m ≤75 m ≤85 m

71

2.60

2.95

3.30

3.50

100~140

3.40

3.75

4.10

4.45

4.80

5.30

6.6.6

Charging refrigerant: Setup

See 

"6.5.3 Checking refrigerant piping: Setup" on page 16

.

6.6.7

To charge refrigerant

WARNING

▪ Only  use  R32  as  refrigerant.  Other  substances  may

cause explosions and accidents.

▪ R32  contains  fluorinated  greenhouse  gases.  Its  global

warming  potential  (GWP)  value  is  675.  Do  NOT  vent
these gases into the atmosphere.

▪ When  charging  refrigerant,  always  use  protective

gloves and safety glasses.

CAUTION

To  avoid  compressor  breakdown,  do  NOT  charge  more
than the specified amount of refrigerant.

Prerequisite: 

Before charging refrigerant, make sure the refrigerant

piping is connected and checked (leak test and vacuum drying).

1

Connect  the  refrigerant  cylinder  to  both  the  service  port  of  the
gas stop valve and the service port of the liquid stop valve.

2

Charge the additional refrigerant amount.

3

Open the stop valves.

If  pump  down  is  needed  in  case  of  dismantling  or  relocating  the
system, see 

"11.3 To pump down" on page 24

 for more details.

6.6.8

To fix the fluorinated greenhouse gases
label

1

Fill in the label as follows:

b

Contains fluorinated greenhouse gases

2

1

1

1

2

2

kg

tCO

2

eq

GWP × kg

1000

=
=

+

kg

=

kg

=

GWP: XXX

RXXX

a

f

c

d
e

a

If a multilingual fluorinated greenhouse gases label is
delivered with the unit (see accessories), peel off the
applicable language and stick it on top of 

a

.

b

Factory refrigerant charge: see unit name plate

c

Additional refrigerant amount charged

d

Total refrigerant charge

e

Greenhouse gas emissions

 of the total refrigerant charge

expressed as tonnes CO

2

-equivalent

f

GWP = Global warming potential

NOTICE

In  Europe,  the 

greenhouse  gas  emissions

  of  the  total

refrigerant  charge  in  the  system  (expressed  as  tonnes
CO

2

-equivalent)  is  used  to  determine  the  maintenance

intervals. Follow the applicable legislation.

Formula  to  calculate  the  greenhouse  gas  emissions:

GWP value of the refrigerant × Total refrigerant charge [in
kg] / 1000

2

Fix  the  label  on  the  inside  of  the  outdoor  unit.  There  is  a
dedicated place for it on the wiring diagram label.

Summary of Contents for RZAG71L7V1B

Page 1: ...Installer reference guide Split system air conditioners English Installer reference guide Split system air conditioners RZAG71L7V1B RZAG100L7V1B RZAG125L7V1B RZAG140L7V1B...

Page 2: ...ping to the outdoor unit 14 6 4 9 To determine if oil traps are required 15 6 5 Checking the refrigerant piping 16 6 5 1 About checking the refrigerant piping 16 6 5 2 Precautions when checking the re...

Page 3: ...me to return to normal temperature If you must touch it wear protective gloves Do NOT touch any accidental leaking refrigerant WARNING Provide adequate measures to prevent that the unit can be used as...

Page 4: ...n pipe sizes and pipe lengths some systems require additional charging of refrigerant Only use tools exclusively for the refrigerant type used in the system this to ensure pressure resistance and prev...

Page 5: ...high frequency electric noise to avoid unnecessary opening of the earth leakage protector NOTICE Precautions when laying power wiring Do not connect wiring of different thicknesses to the power termi...

Page 6: ...ter it is installed Hand over to the user What to give and explain to the user Maintenance and service How to maintain and service the units Troubleshooting What to do in case of problems Disposal How...

Page 7: ...e demand adaptor kit For installation instructions see the installation manual of the bottom plate heater Demand adaptor kit SB KRP58M51 Can be used for the following Low noise To lower the operation...

Page 8: ...ns the measured value might be higher than the sound pressure level mentioned in Sound spectrum in the data book due to environmental noise and sound reflections INFORMATION The sound pressure level i...

Page 9: ...able for 1 8 m Floor standing units 1 8 m Wall mounted units 3 Use the graph or table to determine the minimum floor area m kg 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200...

Page 10: ...temperature Humidity Minimum thickness 30 C 75 to 80 RH 15 mm 30 C 80 RH 20 mm 5 4 Preparing electrical wiring 5 4 1 About preparing electrical wiring INFORMATION Also read the precautions and requir...

Page 11: ...oviding drainage 4 Preventing the outdoor unit from falling over 5 Protecting the unit against snow and wind by installing a snow cover and baffle plates See Preparing installation site in 5 Preparati...

Page 12: ...ting efficiency To prevent this 1 Drill a 4 and remove the knockout hole b b a b 4 6 mm 2 Remove the burrs and paint the edges and areas around the edges using repair paint to prevent rusting 6 3 6 To...

Page 13: ...Piping size mm Tightening torque N m Flare dimensions A mm Flare shape mm 9 5 33 39 12 8 13 2 R 0 4 0 8 45 2 90 2 A 15 9 63 75 19 3 19 7 6 4 4 Pipe bending guidelines Use a pipe bender for bending All...

Page 14: ...sure will be low e g when cooling will be performed while the outside air temperature is low sufficiently seal the flare nut in the stop valve on the gas line with silicon sealant to prevent freezing...

Page 15: ...ARNING Provide adequate measures to prevent that the unit can be used as a shelter by small animals Small animals that make contact with electrical parts can cause malfunctions smoke or fire NOTICE Pr...

Page 16: ...nt R32 tank siphon system e Vacuum pump f Liquid line stop valve g Gas line stop valve A Valve A B Valve B C Valve C Valve State of valve Valve A Open Valve B Open Valve C Open Liquid line stop valve...

Page 17: ...gerant piping is performed NOTICE Before completely recharging perform vacuum drying on the outdoor unit s internal refrigerant piping as well To do so use the internal service port of the outdoor uni...

Page 18: ...efrigerant Setup See 6 5 3 Checking refrigerant piping Setup on page 16 6 6 7 To charge refrigerant WARNING Only use R32 as refrigerant Other substances may cause explosions and accidents R32 contains...

Page 19: ...unit or when in thermostat stop operation 6 7 4 Guidelines when connecting the electrical wiring Keep the following in mind If stranded conductor wires are being used install a round crimp style termi...

Page 20: ...Interconnection cable Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire c...

Page 21: ...Cooling operation mode Perform the test run in cooling operation mode so that stop valves failing to open can be detected Even if the user interface was set to heating operation mode the unit will ru...

Page 22: ...heck operation for 3 minutes 4 Check operation of the airflow direction Action Result 1 Press Return Setting Return Setting Air Volume direction Air Volume Direction Position 0 Low 2 Select Position 0...

Page 23: ...efore performing any maintenance or service work touch a metal part of the unit in order to eliminate static electricity and to protect the PCB 9 3 Checklist for yearly maintenance of the outdoor unit...

Page 24: ...are open 3 Press the pump down button BS4 for at least 8 seconds BS4 is located on the PCB in the outdoor unit see wiring diagram Result The compressor and outdoor unit fan start automatically and the...

Page 25: ...s Outdoor unit RZAG71 dimensions in mm h e e f g e f g a b d c 3D103893 i 52 13 67 53 223 95 55 84 55 19 80 145 53 95 19 89 142 53 95 88 60 28 990 940 32 345 340 350 160 620 160 37 91 30 320 30 37 52...

Page 26: ...13 53 223 95 55 345 340 350 160 620 160 37 52 30 320 30 37 91 40 32 191 154 179 36 6 19 99 16 58 16 71 67 3D103894 a Gas pipe connection 15 9 flare connection b Liquid pipe connection 9 5 flare conne...

Page 27: ...B D 100 100 B D E HB HD HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 HB HU HD HU HD HU HB HD HB HD HB HD HB HD HD HU 100 1000 1000 500 HU HD HU 200 1000 1000 500 HD HU HU a b 100 100 c d e...

Page 28: ...If there is danger of drainage dripping and freezing between the upper and lower units A2 Then install a roof between the upper and lower units Install the upper unit high enough above the lower unit...

Page 29: ...ver f Stop valve with service port liquid g Stop valve with service port gas h Cable tie mountings to fix the field wiring with cable ties to ensure stress relief i Compressor accumulator A1P Printed...

Page 30: ...ervice port liquid g Stop valve with service port gas h Cable tie mountings to fix the field wiring with cable ties to ensure stress relief i Compressor accumulator A1P Printed circuit board main M1C...

Page 31: ...witch box cooling f Pressure regulating valve g Heat exchanger h Internal service port 5 16 i Check valve j Compressor accumulator k Liquid receiver l Capillary tube M1C Motor compressor R1T Thermisto...

Page 32: ...A P P P L1R A1P X1M HAP A2P F8U F7U E1H HAP L1R K10R K11M V2R R7T F6U K13R R4 V1D R5 X106A V1R 2 1 6 8 6 Q1DI DS1 X1M t 3 MS W V U Electronic component assembly Position of elements Rear view Front v...

Page 33: ...Reactor M1C Motor compressor M1F Motor fan PS Switching power supply Q1DI Earth leakage circuit breaker 30 mA R2 R5 R6 Resistor R1T Thermistor air R2T Thermistor discharge R3T Thermistor suction R4T T...

Page 34: ...2 3 1 Electronic component assembly Position of elements Rear view Front view See note 7 See note 7 Position of compressor terminal Notes 1 Symbols see below 2 Colours see below 3 This wiring diagram...

Page 35: ...S Switching power supply Q1DI Earth leakage circuit breaker 30 mA R1 R5 Resistor R1T Thermistor air R2T Thermistor discharge R3T Thermistor suction R4T Thermistor heat exchanger inlet R5T Thermistor h...

Page 36: ...direction Horizontal Motor Quantity 1 2 Model Brushless DC motor Output 94 W Drive Direct drive Compressor Quantity 1 Motor Type Hermetically sealed swing compressor Starting method Inverter driven Op...

Page 37: ...acity control method Inverter controlled Safety devices Manual high pressure switch Automatic high pressure switch low pressure switch fan driver overload protector fuse Electrical specifications RZAG...

Page 38: ...service to the product Installation manual Instruction manual specified for a certain product or application explaining how to install configure and maintain it Operation manual Instruction manual sp...

Page 39: ......

Page 40: ...4P418663 1 2016 02 Copyright 2016 Daikin...

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