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3P362438-1B English

No matter which control is selected, variations on the behavior of the 
system are still possible due to protection controls to keep the unit 
operating under reliable conditions. The intentional target, however, 

is fixed and will be used to obtain the best balance between energy 

consumption and comfort, depending on the application type. 

15 .4 .  Test operation

After installation and once the field settings are defined, the installer 

is obliged to verify correct operation. Therefore a test run must be 
performed according to the procedures described below.

15 .4 .1 .  Precautions before starting test operation

During test operation, the outdoor unit and the indoor units will start 
up:

•  Make sure that the preparations of all indoor units are finished (field 

piping, electrical wiring, air purge, etc.). See installation manual of 
the indoor units for details.

 CAUTION

Do not insert fingers, rods or other objects into the air inlet or outlet. 

When the fan is rotating at high speed, it will cause injury.

 CAUTION

Do not perform the test operation while working on the indoor units.
When performing the test operation, not only the outdoor unit, but the 
connected indoor unit will operate as well. 
Working on an indoor unit while performing a test operation is danger-
ous.

 CAUTION

• 

During tests never pressurize the appliances with a pressure higher 

than the maximum allowable pressure (as indicated on the name

-

plate of the unit).

•  If refrigerant gas leaks, ventilate the area immediately. Toxic gas 

may be produced if refrigerant gas comes into contact with fire.

• 

Never directly touch any accidental leaking refrigerant. This could 
result in severe wounds caused by frostbite.

• 

Test run is possible for ambient temperatures between -4°F and 
95°F (-20°C and 35°C).

 DANGER: DO NOT TOUCH PIPING AND ITERNAl PARTS

See Safety considerations on page i.

 DANGER:ElECTRICAl SHOCk

See Safety considerations on page i.

• 

Provide a logbook and machine card.
In accordance with the applicable legislation, it may be necessary to 
provide a logbook with the equipment containing at least: informa-
tion on maintenance, repair work, results of tests, stand-by periods, 
etc.

 INFORMATION

Note that during the first running period of the unit, required power in

-

put may be higher. This phenomenon originates from the compressor 
that requires a 50 hour run elapse before reaching smooth operation 
and stable power consumption. Reason is that the scroll is made out 
of iron and that it takes some time to smooth the surfaces that make 
contact.

 NOTE

To protect the compressor, be sure to turn on the power supply 6 
hours before starting operation.

15 .4 .2 .  Test operation

The procedure below describes the test operation of the complete 
system. This operation checks and judges following items:

• 

Check of wrong wiring (communication check with indoor units).

• 

Check of the stop valves opening.

• 

Judgment of piping length.

Mini-split indoor units are present in the system, above 2 checks will 
not be performed.

On top of this system test operation, indoor units operation should 
also be checked separately.

•  Make sure to carry out the system test operation after the first 

installation. Otherwise, the malfunction code U3 will be displayed on 
the user interface and normal operation or individual indoor unit test 
run cannot be carried out.

• 

Abnormalities on indoor units cannot be checked for each unit 

separately. After the test operation is finished, check the indoor 

units one by one by performing a normal operation using the user 
interface. Refer to the indoor unit installation manual for more de-
tails concerning the individual test run.

 INFORMATION

• 

It may take 10 minutes to achieve a uniform refrigerant state before 
the compressor starts. 

• 

During the test operation, the refrigerant running sound or the mag-
netic sound of a solenoid valve may become loud and the display 
indication may change. 
These are not malfunctions.

Procedure

Close all front panels in order to not let it be the cause of misjudg-
ment.

Make sure all field settings you want are set; see 15.2. Monitoring 
function and field settings on page 32.

Turn ON the power to the outdoor unit and the connected indoor 
units.

 NOTE

Be sure to turn on the power 6 hours before operation in order to have 
power running to the crankcase heater and to protect the compressor.

Make sure the default (idle) situation is existing; see 13.2. Operat

-

ing the push buttons and DIP switches on the logic board on 

page 24. Push BS2 for 5 seconds or more. The unit will start test 

operation.

Summary of Contents for RXYQ120TTJU

Page 1: ...RXYQ216TTJU RXYQ240TTJU RXYQ264TTJU RXYQ288TTJU RXYQ312TTJU RXYQ336TTJU RXYQ360TTJU RXYQ384TTJU RXYQ408TTJU RXYQ72TYDN RXYQ96TYDN RXYQ120TYDN RXYQ144TYDN RXYQ168TYDN RXYQ192TYDN RXYQ216TYDN RXYQ240TYD...

Page 2: ...RNING Only qualified personnel must carry out the installation work Installation must be done in accordance with this installation manual Improper installation could result in water leakage electric s...

Page 3: ...away from fluorescent lamps as much as possible Indoor units are for indoor installation only Outdoor units can be installed either outdoors or indoors This unit is for indoor use Do not install the a...

Page 4: ...piping material 9 7 3 Selection of piping size 9 7 4 Selection of refrigerant branch kits 10 7 5 System piping length limitations 11 8 Precautions on refrigerant piping 14 8 1 Caution for brazing 14 8...

Page 5: ...unit combinations Standard combinations for VRV IV heat pump system are as indicated in table below where RXYQ192 408 consists of several RXYQ72 168 modules as indicated 72 96 120 144 168 RXYQ72TTJU T...

Page 6: ...following accessories are included The storage location of the accessories is shown in the figure below Accessories assy piping Accessories assy operation and installation manual NOTE Do not throw aw...

Page 7: ...e reasonable protection against such interference However there is no guarantee that inter ference will not occur in a particular installation It is therefore recommended to install the equipment and...

Page 8: ...nopy 2 Construct a pedestal NOTE When operating the unit in a low outdoor ambient temperature with high humidity conditions make sure to take precautions to keep the drainholes of the unit free by usi...

Page 9: ...a Front side Suction side b h2 2 or more Service space h1 2 or more h1 b a 59 in 1500 mm b 19 5 8 in 500 mm In case of an installation site where sides A B C D have obsta cles the wall heights of sid...

Page 10: ...ling of 3 4 in 20 mm wide that adequately bears the weight of the unit A forklift can only be used for transport as long as the unit remains on its pallet as shown above 6 3 Unpacking CAUTION To avoid...

Page 11: ...oundation surface A A 13 16 in 20 mm NOTE There are restrictions on the refrigerant pipe connecting order between outdoor unit in the case of the multi system See 1 2 2 Outdoor unit combinations on pa...

Page 12: ...t size Thickness Select a thickness for the refrigerant piping which complies with national and local laws For piping work follow the maximum tolerated length difference in height and length after a b...

Page 13: ...se 4 First refrigerant branch kit 5 Indoor unit Size up for equivalent length for outdoor indoor units over 295 ft 90 m Outdoor unit capacity type Gas pipe Liquid pipe RXYQ72T type 3 4 in 19 1 mm 7 8...

Page 14: ...gth allowable height difference and al lowable length after branching as indicated below 3 patterns will be discussed including VRV indoor units combined with Mini split indoor units Definitions Actua...

Page 15: ...ple 1 3 unit 8 a i 540 ft 165 m Equivalent length 2 623 ft 190 m Total piping length 3280 ft 1000 m Example 1 1 a b c d e f g h i j k l m n p 3280 ft 1000 m Example 2 1 a b c d e f g h i j k l m n p 3...

Page 16: ...een the nearest indoor from the first branch to the outdoor unit and farthest indoor to the outdoor unit is 130 ft 40 m Example The farthest indoor unit 8 The nearest indoor unit 1 a b c d e f g p a h...

Page 17: ...brazing Blowing through with Dry Nitrogen prevents the creation of large quantities of oxidized film on the inside of the piping An oxidized film ad versely affects valves and compressors in the refri...

Page 18: ...ective plate Stop valve mounting plate 5 Cut off the lower part of the smaller pinched piping with an ap propriate tool such as pipe cutters Let the remaining oil drip out in case the recovery was not...

Page 19: ...tween outdoor units an optional multi con nection piping kit BHFP22P100U 151U is always required When installing the piping follow the instructions in the installation manual that comes with the kit O...

Page 20: ...so that it branches horizontally Installation of the multi connection piping kit A 1 max 15 B 1 C D C 4 3 4 in 120 mm D 19 11 16 in 500 mm 3 Install the joints horizontally so that the caution label...

Page 21: ...field wiring and components must be installed by a licensed elec trician and must comply with relevant local and national regulations Be sure to use a dedicated power circuit Never use a power supply...

Page 22: ...V 460 V 460 V 460 V 460 V 460 V 460 V 27 6A 36 3A 36 3A 55 1A 55 1A 27 6A 36 3A 36 3A 36 3A 36 3A 36 3A 36 3A 55 1A 55 1A 55 1A 55 1A 55 1A 55 1A 55 1A 36 3A 36 3A 36 3A 36 3A 36 3A 55 1A 36 3A 55 1A...

Page 23: ...o an indoor unit is Master unit of the multi system The other units are Sub units In this figure Outdoor unit A is the Master unit Check installation work to ensure proper operation Onsite settings ca...

Page 24: ...Ground terminal 10 Clamp 1 accessory 11 Vinyl tube accessory CAUTION Be sure to use crimp style terminal with insulating sleeves for con nections See the figure below Crimp style terminal Insulating...

Page 25: ...after the stop valve is opened will cause the insulation value to drop Needed tools Gauge manifold Charge hose valve To prevent entry of any impurities and insure sufficient pressure resistance always...

Page 26: ...insulate the pipes may cause leaking or burns Be sure to use insulation designed for HVAC equipment Reinforce the insulation on the refrigerant piping according to the installation environment Conden...

Page 27: ...elow procedure explains how to operate the push buttons to reach the required mode in the menu select the correct setting and modify the value of the setting This procedure can be used any time specia...

Page 28: ...elected push BS1 for more than 5 seconds you can select the wanted setting It is done by pushing BS2 Accessing the selected setting s value is done by pushing BS3 one time Now BS2 is used to select th...

Page 29: ...itional refrigerant to be charged Additional refrigerant to be charged R lbs R should be rounded off in units of 0 1 lbs R X1 f7 8 0 249 X2 f3 4 0 175 X3 f5 8 0 121 X4 f1 2 0 081 X5 f3 8 0 040 X6 f1 4...

Page 30: ...on on page 38 R Q You want to execute automatic refrigerant charge B A Step 4b 5 Manual refrigerant charging method in cooling operation NO YES Step 4b 5 Automatic refrigerant charging method Step 6B...

Page 31: ...38 During gray conditions If following codes appear E 2 indoor temperature out of range and E 3 outdoor temperature out of range In this case perform automatic charg ing procedure again See figure Loc...

Page 32: ...low chart is available which gives an overview of the possibilities and actions to be taken see 14 3 1 Flow chart on page 27 To speed up the process of pre charging refrigerant for large systems it is...

Page 33: ...st run If the unit indicates E 2 or E 3 the ambient conditions are NOT favorable to execute the test run Push BS1 to finish the automatic charging procedure INFORMATION In case a malfunction code occu...

Page 34: ...gauge lines Connect service gauge manifold to the service port between the compressor and the reversing valve in each outdoor unit Run the system for 30 minutes in cooling by the forced operation usi...

Page 35: ...C configuration software Below relevant Monitoring mode mode 1 and Field setting mode mode 2 settings are explained in detail How to access them how to change the value of the settings and how to conf...

Page 36: ...ool Heat selection setting is used in case the optional Cool Heat selector KRC19 26A is used Depending on the outdoor unit setup single outdoor unit setup or multi outdoor unit setup the correct setti...

Page 37: ...or 3 2 26 Low noise operation start time Change 2 26 1 2 or 3 in function of required timing Default value 2 Value 2 26 Start time automatic low noise operation approximately 1 8 00 p m 2 10 00 p m de...

Page 38: ...rt setting Default value 1 Value 2 82 Heating comfort setting 0 Eco 1 Mild default 2 Quick 3 Powerful Change 2 82 0 1 2 or 3 in function of required limitation This setting is used in conjunction with...

Page 39: ...ting opera tion change field setting 2 82 3 This setting is used in conjunction with setting 2 9 Quick Overshoot during heating operation or undershoot during cooling operation is allowed compared to...

Page 40: ...perature evolution A B C D E F A Indoor unit set temperature B Operation start C Operating time D Mild E Quick F Powerful Example Automatic mode during cooling A B 100 70 E Tc C D 120 F 49 C F 115 F 4...

Page 41: ...RMATION Note that during the first running period of the unit required power in put may be higher This phenomenon originates from the compressor that requires a 50 hour run elapse before reaching smoo...

Page 42: ...ction code table After correcting the abnormality press BS3 to reset the malfunction code and retry operation The malfunction code which is displayed on the outdoor unit will indi cate a main malfunct...

Page 43: ...c tion R6T A1P X30A Check connection on printed circuit board or actuator JA 06 08 10 High pressure sensor malfunction S1NPH open circuit A1P X32A Check connection on printed circuit board or actuator...

Page 44: ...02 Faulty wiring to Q1 Q2 or indoor outdoor Connect transmission wiring of indoor unit to TO IN D UNIT F1 F2 and transmission wiring of other outdoor unit to TO OUT D UNIT F1 F2 11 Too many indoor un...

Page 45: ...e i CAUTION When performing service to inverter equipment 1 Do not open the control box cover for 10 minutes after the power supply is turned off 2 Measure the voltage between terminals on the termina...

Page 46: ...y large This assures that the maximum concentration level of refrigerant gas is not exceeded in the unlikely event of major leak in the system and this in accordance to the local applicable regulation...

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Page 49: ...3P362438 1B EM13A019A 1402 FS...

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