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6

6-4 Connecting the refrigerant piping
1.

Direction to bring out the pipes
The pipes (liquid, gas, and equalizer pipes) between outdoor units 
in the case of the outdoor unit multi system, the pipes (liquid and 
gas pipes) between the outdoor and function units, and the con-
necting pipes (liquid and gas pipes) between the function and 
indoor units can be taken out from the front or lower sides of the 
units as shown in fig. 9.
When passing out through the bottom, use the knock hole in the 
bottom frame.

(Refer to figure 9)

1.

Outdoor unit

2.

Function unit

3.

Front connections

4.

Bottom connections

5.

To indoor unit

Precautions when knocking out knock holes

Open knock hole in the base frame by drilling the concave around 
it with a 6mm bit. 

(Refer to figure 10)

(Refer to figure 10)

1.

For outdoor unit

2.

For functional unit

3.

Knock hole (large) for liquid and gas pipes

4.

Drill (6 mm dia.)

5.

Dent (four points)

6.

Knock hole (large and small) for liquid and gas pipes on 
outdoor unit side

7.

Knock hole (large and small) for liquid and gas pipes for 
indoor unit side

8.

Dent (two points)

9.

Knock hole (small) for equalizer pipe 
(Only use in case of multi outdoor unit system)

Be sure to avoid damaging the casing

After knocking out the holes, we recommend you remove any 
burrs and paint them using the repair paint to prevent rusting.

When passing electrical wiring through the knock holes, protect 
the wiring with a conduit or bushings, making sure not to damage 
the wiring.

2.

Removing Pinch Piping

When connecting refrigerant piping to an outdoor unit or function 
unit, remove the pinch piping using the procedure in the figure 11 
or the figure 12.

About handling of shutoff valves, refer to [Shutoff valve operation 
procedure] in “

9-1 Before working

”.

Caution

After removing the gass, remove the pinch piping.
Any gas remaining inside may blow off the pinch piping when you dis-
solve the brazing, causing damage.

(Refer to figure 11)

1.

Removal procedure for pinch piping of outdoor unit

2.

Pinch pipe A

3.

Pinch pipe B

4.

Pinch pipe C (*)

5.

Never remove the relay pipe.

6.

Never remove this pinch pipe.

7.

Step 1: Check that the stop valve is closed.

8.

Step 2: Connect the charge hose to the stop valve, and 

extract the gas in the pinch piping.

9.

After the gas is extracted, melt the blazing material with 
a burner and remove the pinch pipes.

10.

Pinch pipe

(*) The pinch pipes to be removed varies with the system. 

Refer to the following table and remove the correspond-
ing pinch pipes.

(Refer to figure 12)

1.

Removal procedure for pinch piping of function unit

2.

Pinch pipes (×4)

3.

Step 1: Cut the port piping connected to the pinch piping 

with an appropriate tool, such as a pipe cutter. 
Then extract the gas in the pinch piping.

4.

Step 2: After the gas is extracted, melt the blazing mate-

rial with a burner and remove the pinch pipes.

3.

Connecting refrigerant piping to outdoor units and function unit

Figure 13 shows a connection example of refrigerant piping to the 
outdoor unit in the case of the single outdoor unit system.
Figure 14 shows a connection example of refrigerant piping to the 
outdoor units in the case of the multi outdoor unit system.
Figure 15 shows a connection example of refrigerant piping to the 
function unit.

For the detailed connection method of the outdoor units in the 
case of the multi outdoor unit system, follow the instructions in 

4.

 Piping Connections between Outdoor Units” and the installa-

tion manual provided with the outdoor unit multi connection piping 
kit (sold separately).

Note

The equalizer piping connects the outdoor units in the case of the 
multi outdoor unit system. There are no connections to the function 
unit.

The L-shaped joint (locally arranged) with a diameter of 19.1 mm 
is required to connect the refrigerant piping to the outdoor unit, 
gas pipe shutoff valve and gas side accessory pipe (2), and the 
connecting piping of the equalizer shutoff valve and equalizer side 
accessory pipe (2).

The liquid pipe, gas pipe, equalizer pipe (for the multi outdoor unit 
system only), and some L-shaped joints to be connected to the 
provided piping should be procured locally.

Make sure the onsite piping does not come into contact with other 
piping or the bottom frame or side panels of the unit.

(Refer to figure 13)

1.

Bottom connections

2.

Front connections

3.

Gas pipe shutoff valve

4.

Liquid pipe shutoff valve

5.

Liquid side accessory pipe (1)

6.

Liquid side accessory pipe (2)

7.

Gas side accessory pipe (1)

8.

Gas side accessory pipe (2)

9.

Gas side accessory pipe (3) (*1)

10.

L-shaped joint (procured locally)

11.

Piping on liquid side (procured locally)

12.

Piping on gas side (procured locally)

13.

Blazing

14.

To function unit

(Refer to figure 14)

1.

Bottom connections

2.

Front connections

3.

Liquid pipe shutoff valve

4.

Gas pipe shutoff valve

5.

Equalizer shutoff valve

6.

Liquid side accessory pipe (1)

7.

Liquid side accessory pipe (2)

8.

Gas side accessory pipe (1)

9.

Gas side accessory pipe (2)

10.

Gas side accessory pipe (3) (*2)

11.

Equalizer side accessory pipe (1)

12.

Equalizer side accessory pipe (2)

13.

L-shaped joint (procured locally)

14.

Blazing

(Refer to figure 15)

1.

Bottom connections

2.

Front connections

3.

Liquid side accessory pipe (3)

4.

Liquid side accessory pipe (4)

5.

Gas side accessory pipe (3) (*3)

6.

Gas side accessory pipe (3) (*3) (*4)

7.

Gas side accessory pipe (4)

8.

Gas side accessory pipe (5)

System type

Outdoor unit name

Pinch pipes to be 

removed

Single outdoor 
unit system

RTSQ10 · 14 · 
16PY1

Pinch pipes 
A and B

Multi outdoor unit 
system

RTSQ8 · 12PY1

Pinch pipes 
A and B, C

01_EN_3P201178-10P.fm  Page 6  Wednesday, September 2, 2009  11:10 AM

Summary of Contents for RTSQ10PY1

Page 1: ...nglish Norsk Svenska Deutsch Fran ais Polski Installation manual VRVIII C System air conditioner Installationsanleitung VRVIII C System Klimaanlage Manuel d installation Conditionneur d air VRVIII C S...

Page 2: ...PY1 RTSYQ16PY1 RTSYQ20PY1 RTSQ8PY1 RTSQ10PY1 RTSQ12PY1 RTSQ14PY1 RTSQ16PY1 BTSQ20PY1 REYQ8PY1 REYQ10PY1 REYQ12PY1 REYQ14PY1 REYQ16PY1 REYQ18PY1 REYQ20PY1 REYQ22PY1 REYQ24PY1 REYQ26PY1 REYQ28PY1 REYQ30...

Page 3: ...0 300 500 10 50 100 10 100 300 300 500 50 200 200 400 200 200 50 100 10 100 500 50 50 100 50 100 1 3 6 6 6 2 7 6 6 6 9 8 9 8 9 8 9 8 3 4 5 4 5 2 unit mm 1 2 5 4 3 figure 7 727 765 300 460 1 1 2 8 8 5...

Page 4: ...re 11 6 3 4 5 2 8 7 9 10 1 2 4 3 2 1 figure 12 1 3 5 11 11 11 11 9 12 12 13 13 7 10 9 10 4 7 3 6 11 11 11 11 11 11 9 9 8 8 10 10 2 figure 15 figure 21 9 7 8 10 2 3 12 13 7 15 17 18 15 16 14 1 11 4 5 6...

Page 5: ...10 9 1 8 5 7 9 6 4 3 2 figure 26 1 3 2 2 1 3 4 5 6 7 1 10 8 9 figure 30 figure 31 2 3 13 7 8 9 10 12 11 16 6 5 4 14 15 1 17 18 19 20 figure 34 figure 29 figure 23 1 2 F1 F2 F1 F2 F1 F2 F1 F2 F1 F2 1...

Page 6: ...leakage electric shocks or fire Install the air conditioner in accordance with the instructions in this installation manual Improper installation may result in water leakage electric shocks or fire Wh...

Page 7: ...quired additional refrig erant must be charged in its liquid state If the system is charged with refrigerant in its gaseous state due to composition change the system will not function normally Limit...

Page 8: ...both units Do not throw away any of the accessories until installation is com plete They are needed for installation work Request the user to keep the explanation documents after the installation work...

Page 9: ...power wiring and transmission wiring in conduits and ground the conduits Refer to figure 3 1 Indoor unit 2 Branch switch overcurrent breaker 3 Remote controller 4 Personal computer or radio 5 Air outl...

Page 10: ...intless phosphor deoxidized copper pipe Size See 6 5 Example of connection to determine the cor rect size Thickness Select a thickness for the refrigerant piping which complies with national and local...

Page 11: ...tract the gas in the pinch piping 4 Step 2 After the gas is extracted melt the blazing mate rial with a burner and remove the pinch pipes 3 Connecting refrigerant piping to outdoor units and function...

Page 12: ...int horizontally so that the attached warning label faces strait up and the tilt is within 15 Refer to figure 17 1 Do not install vertically Refer to figure 17 2 Maintain a straight portion of 500 mm...

Page 13: ...Horizontal surface 2 B arrow view Oil remains in the stopping outdoor unit Rising height 200 mm or more 1 Connect straightly 2 Put rising Prohibited pattern Front connection Bottom connection To indoo...

Page 14: ...nd outdoor units Between outdoor unit and function unit Actual pipe length Equivalent length Actual and Equivalent pipe length Difference in height Difference in height Difference in height Difference...

Page 15: ...s the requirements of Japanease High Pressure Gas Controll low As of Jan 2003 The thickness and material shall be selected in accordance with local code In case of single outdoor unit system In case o...

Page 16: ...at 19 1 Total length m of liquid piping size at 12 7 Total length m of liquid piping size at 6 4 0 37 0 18 0 059 0 26 0 12 0 022 FOR THE SYSTEM SYSTEM NAME THE AMOUNT OF REFRIGERANT Example for refri...

Page 17: ...and an malfunction code will be displayed on the indoor remote controller Never remove thermistor sensor or etc when connecting power wiring and transmission wiring If operated with thermistor sensor...

Page 18: ...board Attach with care See the table below for the tightening torque of the transmission wiring terminals All transmission wiring should use sheathed vinyl cord 0 75 1 25 mm2 or cable duplex Transmiss...

Page 19: ...ing in the power wiring and ground wir ing from the left hand side 6 In the case of pulling in the power wiring and ground wir ing from the right hand side 7 Pull in the transmission wiring from the p...

Page 20: ...rogen gas then depressurize down to 100 7 kPa for an hour using the vacuum pump vacuum drying 2 If the pressure does not reach 100 7 kPa even after depressur izing for at least two hours repeat the va...

Page 21: ...the refrigerant charging operation close the valve of the refrigerant tank immediately The refrigerant charge port of this product have electric expan sion valve The valve will be closed at end of ref...

Page 22: ...cts the main body seal 3 Make sure to tighten the cap securely For the tightening torque refer to the item Tightening Torque 8HP type 10HP type 12HP type 14HP type 16HP type Liquid pipe shutoff valve...

Page 23: ...refrigerant amount in the field and total refrig erant amount of the system to Refrigerant charge label and adhere in the proximity of the refrigerant charge port About Refrigerant charge label refer...

Page 24: ...the remote control ler display shows P9 code After checking push the MODE button BS1 once and the charg ing is complete In case of heating mode 7 Push the TEST button BS4 once within 5 minutes after...

Page 25: ...ve A PA PH The refrigerant tank is empty Close the valve A and replace empty tank to the new tank After changing the tank open the valve A again Beware the fan running The outdoor unit does not stop o...

Page 26: ...tandards may be applicable if local regulations are not available The VRV System like other air conditioning systems uses R410A as refrigerant R410A itself is an entirely safe non toxic non combusti b...

Page 27: ...ntration 4 Dealing with the situations where the result exceeds the maxi mum concentration level Where the installation of a facility results in a concentration in excess of the maximum concentration...

Page 28: ...3P201178 10P EM07A033B 0908 HT 00_CV_3P201178 10P fm Page 5 Wednesday September 2 2009 11 09 AM...

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