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3

R

EFRIGERANT

 

PIPE

 

SIZE

 

AND

 

ALLOWABLE

 

PIPE

 

LENGTH

All field piping must be installed by a licensed refrigeration
technician and must comply with relevant local and
national regulations.

1. Refrigerant pipe size

a) Pair system: see figure 2

b) Simultaneous operation system

Twin and triple operation system (twin: see figure 3, triple: see
figure 4)

The pipes between the outdoor unit and the branch (L1) should
have the same size as the outdoor connections. The pipes
between the branch and the indoor units (L2~L4) should have the
same size as the indoor connections. Branch: see marking ‘

’ on

figures 3~4.

Double twin operation system: see figure 5

The pipes between the outdoor unit and the branch (L1) should
have the same size as the outdoor connections. The pipes
between the branch and the indoor units (L4~L7) should have the
same size as the indoor connections. Branch: see marking ‘

’ on

figure 5.

For branch pipes L2 and L3: see table below for the branch pipe
sizes.

2. Allowable pipe length
See the table below concerning lengths and heights. Refer to
figures 2~5. Assume that the longest line in the figure corres-
ponds with the actual longest pipe, and the highest unit in the
figure corresponds with the actual highest unit.

The minimal piping length should be 7.5m. If installation is
performed with less field piping, the system will be overcharged
(abnormal HP, etc.). If the distance between indoor and outdoor
unit is less than 7.5 m, please make sure that the piping length
is 

 7.5 m by additional bending of the pipes.

P

RECAUTIONS

 

ON

 

REFRIGERANT

 

PIPING

When a heat pump outdoor unit is installed below the indoor unit,
the following can occur:

-

when the unit stops, oil will return to the discharge side of the
compressor. When starting the unit, this can cause liquid (oil)
hammer.

-

the oil circulation will decrease

To solve these phenomena, provide oil traps in the gas pipe every
15m if the level difference (H) is more than 15m. See figure 6.

A outdoor unit
B indoor unit
C gas pipe
D liquid pipe
E oil trap

Note:

if the outdoor unit is installed above the indoor unit, oil
traps are not necessary.

Connecting the refrigerant piping

For R407C units:

Use R407C only when adding refrigerant
Installation tools:
Make sure to use installation tools (gauge manifold
charge hose, etc.) that are exclusively used for R407C
installations to withstand the pressure and to prevent
foreign materials (e.g. mineral oils and moisture) from
mixing into  the system. Vacuum pump (use a 2-stage
vacuum pump with a non-return valve):

Make sure the pump oil does not flow oppositely into the
system while the pump is not working.

Use a vacuum pump which can evacuate to -100.7kPa
(5Torr, -755mmHg).

Installation of refrigerant piping is possible as front connection,
side connection and bottom connection.

1. Flange
2. Flare nut
3. Gas side (attached pipe)
4. Liquid side
5. Brazing
6. Knock out hole

Refrigerant pipe size

Gas pipe

Liquid pipe

R(Y)(P)200

R(Y)(P)250

ø 12.7 x t0.90

ø 15.9 x t0.95

ø 28.6 x t1.15

Maximum allowable piping length
(Parenthesized figure represents
equivalent length)

Maximum total one-way pipe length

Maximum branch pipe length

Maximum difference between branch
lengths

Maximum difference between each
1st branch
Maximum difference between each
2nd branch
Maximum height between indoor and
outdoor

Maximum height between indoors

Pair
Twin / Triple
Double twin
Twin
Triple
Double twin
Twin / Triple
Double Twin
Twin
Triple
Double Twin

Double Twin

Double Twin

All

Twin / Triple /
Double Twin

L1
L1+L2
L1+L2+L4
L1+L2+L3
L1+L2+L3+L4
L1+L2+L3+L4+L5+L6+L7
L2
L2+L4
L2-L3
L2-L4
(L2+L4)-(L3+L7)

L2-L3

L4-L5, L6-L7

H1

H2

50 m (70 m)

60 m

20 m

10 m

10 m

10 m

30 m

0.5 m

Branch pipe size

L2, L3

R(Y)(P)200,250

Liquid pipe

ø 9.5 x t0.80

ø 19.1 x t1.00

Gas pipe

Summary of Contents for RP200B7W1

Page 1: ...English Split System air conditioners INSTALLATION MANUAL Installation manual Split System air conditioners R200F7W1 R250F7W1 RY200F7W1 RY250F7W1 RP200B7W1 RP250B7W1 RYP200B7W1 RYP250B7W1...

Page 2: ...ljer f ljande standard er eller andra normgivande dokument under f ruts ttning att anv ndning sker i verensst mmelse med v ra instruktioner respektive utstyr er i overensstemmelse med f lgende standar...

Page 3: ...H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 1 2 3 4 6 H1 L1 H1 H2 L7 L1 L6 L5 L4 L3 L2 5 B A C E D H 7 5 1 2 3 4...

Page 4: ...1 5 4 A B 2 3 9 11 3 2 1 3 2 1 P2 P1 3 2 1 P2 P1 3 2 1 P2 P1 3N 50Hz 400V L3 N N L3 L2 L1 L1 L2 l ll lll M S S 1 2 3 3 2 1 P2 P1 S 3 1 2 4 5 5 3 8 R22 R407C 6 5 4 2 1 3 R22 R407C 8 6 5 4 2 1 3 9 7 A...

Page 5: ...e R407C is a mixed refrigerant the required additional refrigerant must be charged in its liquid state If the refrigerant is in state of gas its composition changes and the system will not work proper...

Page 6: ...he unit 3 If you install the unit on a frame please install a waterproof plate within 150mm of the underside of the unit in order to prevent the invasion of water from the lower direction 4 When insta...

Page 7: ...liquid oil hammer the oil circulation will decrease To solve these phenomena provide oil traps in the gas pipe every 15m if the level difference H is more than 15m See figure 6 A outdoor unit B indoor...

Page 8: ...rface of the sealing Please refer to the table for the dimensions for processing flares and for the tightening torques Too much tightening will end up in splitting of the flare When connecting the fla...

Page 9: ...or 1 minute 2 Break the vacuum with a minimum of 2 bar of nitrogen 3 Conduct leak test by applying soap water etc to the connect ing part of the pipes 4 Discharge Nitrogen 5 Evacuate and check vacuum...

Page 10: ...en ON button on the remote controller is pressed and it will not operate Turn off the main power supply switch and turn it on again in need of operation ELECTRICAL WIRING WORK All wiring must be perfo...

Page 11: ...OW DO NOT OPERATE THE UNIT BY SHORT CIRCUITING S1LP USE COPPER CONDUCTORS ONLY L1 RED L2 WHITE L3 BLACK N BLUE A1P A2P PRINTED CIRCUIT BOARD BS1 PUSH BUTTON FORCED DEFROST PUMP DOWN C1R C2R CAPACITOR...

Page 12: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW10932 1A...

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