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17 Commissioning

Installation and operation manual

39

REYQ8~20+REMQ5U7Y1B
VRV IV+ heat recovery
4P546222-1B – 2020.10

After installation and once the field settings are defined, the installer
is obliged to verify correct operation. Therefore a test run MUST be
performed according to the procedures described below.

17.1

Precautions when commissioning

CAUTION

Do  NOT  perform  the  test  operation  while  working  on
the indoor units.

When performing the test operation, NOT only the outdoor
unit,  but  the  connected  indoor  unit  will  operate  as  well.
Working on an indoor unit while performing a test operation
is dangerous.

NOTICE

Be sure to turn ON the power 6 hours before operation in
order  to  have  power  running  to  the  crankcase  heater  and
to protect the compressor.

During test operation, the outdoor unit and the indoor units will start
up.  Make  sure  that  the  preparations  of  all  indoor  units  are  finished
(field  piping,  electrical  wiring,  air  purge,  ...).  See  installation  manual
of the indoor units for details.

17.2

Checklist before commissioning

After  the  installation  of  the  unit,  first  check  the  items  listed  below.
Once all checks are fulfilled, the unit must be closed. Power-up the
unit after it is closed.

You  read  the  complete  installation  and  operation
instructions,  as  described  in  the 

installer  and  user

reference guide

.

Installation

Check that the unit is properly installed, to avoid abnormal
noises and vibrations when starting up the unit.

Field wiring

Be  sure  that  the  field  wiring  has  been  carried  out
according  to  the  instructions  described  in  the  chapter
Connecting  the  electrical  wiring,  according  to  the  wiring
diagrams and according to the applicable legislation.

Power supply voltage

Check the power supply voltage on the local supply panel.
The  voltage  MUST  correspond  to  the  voltage  on  the
nameplate of the unit.

Earth wiring

Be  sure  that  the  earth  wires  have  been  connected
properly and that the earth terminals are tightened.

Insulation test of the main power circuit

Using  a  megatester  for  500  V,  check  that  the  insulation
resistance  of  2  MΩ  or  more  is  attained  by  applying  a
voltage of 500 V DC between power terminals and earth.
NEVER use the megatester for the transmission wiring.

Fuses, circuit breakers, or protection devices

Check  that  the  fuses,  circuit  breakers,  or  the  locally
installed  protection  devices  are  of  the  size  and  type
specified 

in 

the 

chapter 

"15.2 

Safety 

device

requirements"

  [

4

  32].  Be  sure  that  neither  a  fuse  nor  a

protection device has been bypassed.

Internal wiring

Visually  check  the  electrical  component  box  and  the
inside  of  the  unit  for  loose  connections  or  damaged
electrical components.

Pipe size and pipe insulation

Be  sure  that  correct  pipe  sizes  are  installed  and  that  the
insulation work is properly executed.

Stop valves

Be  sure  that  the  stop  valves  are  open  on  both  liquid  and
gas side.

Damaged equipment

Check  the  inside  of  the  unit  for  damaged  components  or
squeezed pipes.

Refrigerant leak

Check the inside of the unit on refrigerant leakage. If there
is  a  refrigerant  leak,  try  to  repair  the  leak.  If  the  repair  is
unsuccessful,  call  your  local  dealer.  Do  not  touch  any
refrigerant  which  has  leaked  out  from  refrigerant  piping
connections. This may result in frostbite.

Oil leak

Check  the  compressor  for  oil  leakage.  If  there  is  an  oil
leak, try to repair the leak. If the repairing is unsuccessful,
call your local dealer.

Air inlet/outlet

Check  that  the  air  inlet  and  outlet  of  the  unit  is  NOT
obstructed  by  paper  sheets,  cardboard,  or  any  other
material.

Additional refrigerant charge

The amount of refrigerant to be added to the unit shall be
written  on  the  included  "Added  refrigerant"  plate  and
attached to the rear side of the front cover.

Installation date and field setting

Be  sure  to  keep  record  of  the  installation  date  on  the
sticker  on  the  rear  of  the  upper  front  panel  according  to
EN60335‑2‑40 and keep record of the contents of the field
setting(s).

17.3

About the test run

NOTICE

Make  sure  to  carry  out  the  test  run  after  the  first
installation.  Otherwise,  the  malfunction  code 

  will  be

displayed  on  the  user  interface  and  normal  operation  or
individual indoor unit test run cannot be carried out.

The  procedure  below  describes  the  test  operation  of  the  complete
system. This operation checks and judges following items:

▪ Check  for  incorrect  wiring  (communication  check  with  indoor

units).

▪ Check of the stop valves opening.

▪ Judgement of piping length.

In  case  Hydrobox  units  are  present  in  the  system,  the  pipe  length
check and the refrigerant situation check will not be performed.

▪ Abnormalities  on  indoor  units  cannot  be  checked  for  each  unit

separately.  After  the  test  operation  is  finished,  check  the  indoor
units one by one by performing a normal operation using the user
interface.  Refer  to  the  indoor  unit  installation  manual  for  more
details (e.g., Hydrobox) concerning the individual test run.

INFORMATION

▪ It may take 10 minutes to achieve a uniform refrigerant

state before the compressor starts.

▪ During the test operation, the refrigerant running sound

or the magnetic sound of a solenoid valve may become
loud and the display indication may change. These are
not malfunctions.

Summary of Contents for REYQ8U7Y1B

Page 1: ...lation and operation manual VRV IV heat recovery English Installation and operation manual VRV IV heat recovery REYQ8U7Y1B REYQ10U7Y1B REYQ12U7Y1B REYQ14U7Y1B REYQ16U7Y1B REYQ18U7Y1B REYQ20U7Y1B REMQ5...

Page 2: ...p niejszymi poprawkami 18 19 20 21 22 23 24 25 Directivelor cu amendamentele respective Direktive z vsemi spremembami Direktiivid koos muudatustega Direktyvose su papildymais Direkt v s un to papildin...

Page 3: ...vastaava kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota...

Page 4: ...lay shows 88 14 8 2 16 Symptom The compressor in the outdoor unit does not stop after a short heating operation 14 8 2 17 Symptom The inside of an outdoor unit is warm even when the unit has stopped 1...

Page 5: ...st read before installing Format Paper in the box of the outdoor unit Outdoor unit installation and operation manual Installation and operation instructions Format Paper in the box of the outdoor unit...

Page 6: ...e side Do NOT use taped wires stranded conductor wires extension cords or connections from a star system They can cause overheating electrical shock or fire Do NOT install a phase advancing capacitor...

Page 7: ...nsuring this product is disposed of correctly you will help to prevent potential negative consequences for the environment and human health For more information contact your installer or local authori...

Page 8: ...vice personnel confirm that the point of leakage has been repaired or corrected before resuming operation WARNING Stop operation and shut off the power if anything unusual occurs burning smells etc Le...

Page 9: ...ly is turned off during operation operation will restart automatically after the power turns back on again 6 2 2 About cooling heating fan only and automatic operation Changeover cannot be made with a...

Page 10: ...ration if the room temperature is low 20 C 6 3 2 To use the dry program WITHOUT cool heat changeover remote control switch To start 1 Press the operation mode selector button on the user interface sev...

Page 11: ...e Only the master user interface can select heating or cooling mode 7 Maintenance and service NOTICE NEVER inspect or service the unit by yourself Ask a qualified service person to perform this work W...

Page 12: ...he malfunction code If the system does NOT operate properly except for the above mentioned cases and none of the above mentioned malfunctions is evident investigate the system in accordance with the f...

Page 13: ...ation System mismatch Wrong type of indoor units combined Indoor unit malfunction Connection malfunction over indoor units or type mismatch Centralised address duplication Malfunction in communication...

Page 14: ...ise is heard In order to prevent oil and refrigerant from remaining in the system a small amount of refrigerant is kept flowing 8 2 10 Symptom Noise of air conditioners Indoor unit outdoor unit A cont...

Page 15: ...E O6 4 x 0 022 105 CR 130 50 CR 105 50 CR 70 70 CR 85 85 CR 105 105 CR 130 8HP Total indoor unit capacity connection ratio CR 10 12HP 14 16HP 18 20HP 2 0 1 5 1 5 1 2 1 5 1 1 0 7 1 0 0 5 0 5 0 3 0 5 0...

Page 16: ...on the heating capacity can go up till 168 kW and in cooling till 150 kW The outdoor unit is designed to work in heating mode at ambient temperatures from 20 C WB to 15 5 C WB and in cooling mode at a...

Page 17: ...cal component box of the outdoor unit 417 For service purposes the pushbuttons on the main PCB need to be accessed To access these pushbuttons the electrical component box cover does not need to be op...

Page 18: ...t piping 14 1 1 Refrigerant piping requirements NOTICE Refrigerant R410A requires strict cautions for keeping the system clean and dry Foreign materials including mineral oils or moisture should be pr...

Page 19: ...Piping between refrigerant branch kit and indoor unit e Indoor unit Size up HP class Liquid piping outer diameter size mm 5 8 9 5 12 7 10 12 14 12 7 15 9 16 18 22 15 9 19 1 24 26 34 19 1 22 2 36 54 T...

Page 20: ...the piping between outdoor units as shown in the 4 correct possibilities of the figure below a b b b a b b b a b a b a b a a a 200 mm a To indoor unit b Oil collects to the outmost outdoor unit when...

Page 21: ...outdoor unit Install the joints horizontally so that the caution label a attached to the joint comes to the top Do not tilt the joint more than 7 5 see view A Do not install the joint vertically see v...

Page 22: ...ce port cover securely For the tightening torque refer to the table below Check for refrigerant leaks after tightening the service port cover Tightening torques Stop valve size mm Tightening torque N...

Page 23: ...ait to apply setting 2 21 until the outdoor unit has finished the initialisation Leak test and vacuum drying Checking the refrigerant piping involves Checking for any leakages in the refrigerant pipin...

Page 24: ...o perform vacuum drying To remove all moisture from the system proceed as follows 1 Evacuate the system for at least 2 hours to a target vacuum of 100 7 kPa 1 007 bar 5 Torr absolute 2 Check that with...

Page 25: ...ible when Hydrobox units are connected to the system To speed up the refrigerant charging process it is in case of larger systems recommended to first pre charge a portion of refrigerant through the l...

Page 26: ...ing installation Installation and operation manual 26 REYQ8 20 REMQ5U7Y1B VRV IV heat recovery 4P546222 1B 2020 10 Inch piping Metric piping Piping Weight factor Piping Weight factor 22 2 mm 0 37 22 m...

Page 27: ...rigerant overcharge happened recover refrigerant to reach R Q Step 2 3 Close valves C D and A Open valve B to the liquid line Execute pre charging amount Q kg Disconnect the manifold from the gas line...

Page 28: ...en valve A Charge remaining amount of refrigerant P kg R Q P Depending on ambient conditions the unit will decide to perform autocharge operation in heating or cooling mode Close valve A Push BS3 to s...

Page 29: ...ditional refrigerant amount via setting 2 14 Go to test run Following codes appear e 2 indoor temperature out of range and e 3 outdoor temperature out of range Push BS1 to leave program Charging is fi...

Page 30: ...is connected to the piping inside the unit The unit s internal piping is already factory charged with refrigerant so be careful when connecting the charge hose After adding the refrigerant do not for...

Page 31: ...mperature range for leak detection operation Retry when ambient conditions are satisfied Outdoor unit is out of temperature range for leak detection operation Retry when ambient conditions are satisfi...

Page 32: ...EYQ40 14556 REYQ42 14735 REYQ44 15094 REYQ46 15634 REYQ48 16172 REYQ50 17071 REYQ52 17969 REYQ54 18868 INFORMATION Multi units are standard combinations 15 2 Safety device requirements The power suppl...

Page 33: ...smission wiring Q1 Q2 c Plastic bracket d Field supplied clamps 15 5 To connect the transmission wiring The wiring from the indoor units must be connected to the F1 F2 In Out terminals on the PCB in t...

Page 34: ...has to be removed Close the hole to avoid small animals or dirt from entering 15 8 To connect the power supply The power supply MUST be clamped to the plastic bracket using field supplied clamp mater...

Page 35: ...an be monitored as well Mode 2 field settings Mode 2 is used to change the field settings of the system Consulting the current field setting value and changing the current field setting value is possi...

Page 36: ...e process push BS1 to return to the default situation no indication on 7 segment displays blank refer to To access mode 1 or 2 436 16 1 5 To use mode 1 Mode 1 is used to set basic settings and to moni...

Page 37: ...heating comfort setting 16 1 8 Mode 2 Field settings 2 0 Cool Heat selection setting 2 0 Description 0 default Each individual outdoor unit can select Cool Heat operation by Cool Heat selector if ins...

Page 38: ...the outdoor unit exceeds 50 m the setting 2 49 has to be changed to 1 16 1 9 To connect the PC configurator to the outdoor unit X 2 7 A a b c 2 3 4 5 H J S T X27A A1P a PC b Cable EKPCCAB c Outdoor u...

Page 39: ...has been bypassed Internal wiring Visually check the electrical component box and the inside of the unit for loose connections or damaged electrical components Pipe size and pipe insulation Be sure th...

Page 40: ...operation will be possible after 5 minutes 17 5 Correcting after abnormal completion of the test run The test operation is only completed if there is no malfunction code displayed on the user interfac...

Page 41: ...PCB X21A Check connection on PCB or actuator Electronic expansion valve malfunction lower heat exchanger Y3E main PCB X23A Check connection on PCB or actuator Electronic expansion valve malfunction su...

Page 42: ...ection on PCB or actuator Upper heat exchanger gas temperature sensor R8T main PCB X29A Check connection on PCB or actuator Lower heat exchanger gas temperature sensor R9T main PCB X29A Check connecti...

Page 43: ...tem test run An error occurred during the test run Re execute the test run Test run aborted Re execute the test run Test run aborted due to communication issues Check the communication wires and re ex...

Page 44: ...de Leak detection function related Unit is not prepared to execute leak detection operation Refer to requirements to be able to execute leak detection operation Indoor unit is out of temperature range...

Page 45: ...h obstacles F Front side Suction side In case of an installation site where sides A B C D have obstacles the wall heights of sides A C have no impact on service space dimensions Refer to the figure ab...

Page 46: ...manual 46 REYQ8 20 REMQ5U7Y1B VRV IV heat recovery 4P546222 1B 2020 10 20 2 Piping diagram Outdoor unit Piping diagram 5 12 HP a b d e c a Stop valve liquid b Service port c Stop valve high pressure...

Page 47: ...on and operation manual 47 REYQ8 20 REMQ5U7Y1B VRV IV heat recovery 4P546222 1B 2020 10 Piping diagram 14 20 HP a b d e c a Stop valve liquid b Service port c Stop valve high pressure low pressure d S...

Page 48: ...es S1PH S2PH for 14 20 HP only 6 For 5 12 HP When using the optional accessory refer to the installation manual of the optional accessory 6 For 14 20 HP connector X1A M2F is red connector X2A M2F is w...

Page 49: ...or for optional accessories X10A Connector bottom plate heater Legend for wiring diagram 14 20 HP A1P Printed circuit board main A2P A5P Printed circuit board noise filter A3P A6P Printed circuit boar...

Page 50: ...inverter cooling Y6E Electronic expansion valve auto charge Y2S Solenoid valve liquid pipe Y3S Solenoid valve high pressure low pressure gas pipe Y4S Solenoid valve heat exchanger lower Y5S Solenoid v...

Page 51: ......

Page 52: ...4P546222 1B 2020 10 Copyright 2018 Daikin 4P546222 1 B 0000000Z Verantwortung f r Energie und Umwelt...

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