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EWWP045~06 ECB1~3MUW

Packaged water-cooled water chillers

4PW30041-1A

Operation manual

12

O

PERATION

 32~72H

P

The 32~72Hp units are equipped with a built-in digital controller
offering a user-friendly way to set up, use and maintain the unit.

This part of the manual has a task-oriented, modular structure. Apart
from the first section, which gives a brief description of the controller
itself, each section or subsection deals with a specific task you can
perform with the unit.

Depending on the model there are two or three modules in the
system. The models 32~48Hp only have two modules, whereas the
models 52~72Hp consist of three modules. These modules are
generally named M1, M2 and M3 in the following descriptions. All
information about module 3 (

M3

) is not applicable for 32~48Hp

models.

Digital controller

User interface

The digital controller consists of an alphanumeric display, labelled
keys which you can press and a number of LEDs.

Figure - Digital controller

Working with the 32~72Hp units

This chapter deals with the everyday usage of the unit. Here, you will
find how to perform routine tasks, such as:

"Setting the language" on page 12

"Switching the unit on" on page 12

 and 

"Switching the unit off"

on page 12

"Consulting actual operational information" on page 12

"Selecting cooling or heating operation" on page 13

"Adjusting the temperature setpoint" on page 13

"Resetting the unit" on page 13

Setting the language

If desired, the operating language can be changed to any of the
following languages: English, German, French, Spanish or Italian.

1

Enter the usersettings menu. Refer to chapter 

"Main menu" on

page 14

2

Go to the appropriate screen of the usersettings menu using the

and

 h

 keys.

3

Select the appropriate field (

LANGUAGE

) using the 

q

 key.

4

Press the 

g

 and 

h

 keys to adjust the language setting.

5

Press 

q

 to confirm the adjusted language setting.

When the setting has been confirmed, the cursor switches to the next
setting.

Switching the unit on

1

Press the 

J

 key on the controller.

Depending on whether or not the remote ON/OFF switch is
configured (refer to the service manual), the following conditions
may occur.
When no remote ON/OFF switch is configured, the LED inside
the 

J

 key lights up and an initialization cycle is started. Once all

the timers have reached zero, the unit starts up.
When a remote ON/OFF switch is configured, the following table
applies:

2

When the unit is started up for the first time, or when the unit has
been out of operation for a longer period, it is recommended to
check the following.

Abnormal noise and vibrations

Make sure that the unit does not produce abnormal noises or
vibrations: check the fixation, stop valves and piping. If the
compressor makes abnormal noises, this may also be caused by
an overcharge of refrigerant.

3

If the water chiller does not start after a few minutes, refer to

"Troubleshooting" on page 19

.

Switching the unit off

If the remote on/off control parameter is set to NO:

Press the 

o

 key on the controller.

The LED inside the 

o

 key goes out.

If the remote on/off control parameter is set to YES:

Press the 

o

 key on the controller or switch the unit off using the

remote on/off switch.
The LED inside the 

o

 key goes out in the first case and starts

blinking in the second case.

Consulting actual operational information

1

Enter the readout menu through the main menu. (Refer to the
chapter 

"Main menu" on page 14

.)

The controller automatically shows the first screen of the
readout menu which provides the following information:

MANUAL MODE

  or 

INLSETP1/2

:  manual/automatic control mode

operation. If the automatic control mode is selected, the
controller will indicate the active temperature setpoint.
Depending on the status of the remote contact, setpoint one
or setpoint two is active.

INL WATER E/C

: actual inlet water temperature.

THERMOSTAT STEP

:  actual thermostat step. The maximum

number of thermostat steps are as listed:

f

key, to enter the main menu

o

key, to start up or to shut down the unit.

p

key, to enter the safeties menu or to reset an alarm.

g
h

keys, to scroll up or down through the screens of a menu
(only in case 

W

X

 or 

C

 appears) or to raise, respectively

lower a setting.

q

key, to confirm a selection or a setting.

NOTE

Temperature readout tolerance: ±1°C.

Legibility of the alphanumeric display may decrease in
direct sunlight.

Local key

Remote switch

Unit

o

 LED

ON

ON

ON

ON

ON

OFF

OFF

Flashing

OFF

ON

OFF

OFF

OFF

OFF

OFF

OFF

In case of emergency, switch off the unit by pushing the
emergency stopbutton.

NOTE

Also consult 

"Defining the schedule timer" on page 17

.

32Hp

4

48Hp

4

64Hp

6

36Hp

4

52Hp

6

68Hp

6

40Hp

4

56Hp

6

72Hp

6

44Hp

4

60Hp

6

Summary of Contents for EWWP045KAW1M

Page 1: ...OPERATION MANUAL EWWP045KAW1M EWWP055KAW1M EWWP065KAW1M ECB1MUW ECB2MUW ECB3MUW Packaged water cooled water chillers...

Page 2: ...arting up the unit for the first time make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations l...

Page 3: ...nning current A 10 4 13 1 15 0 10 4 10 4 13 1 13 1 13 1 15 15 10 4 13 1 10 4 13 1 13 1 13 1 15 13 1 15 15 27 11 23 26 500 500 500 2 3 1 4 20 17 12 13 24 21 18 25 16 22 19 28 28 28 8 5 6 9 7 10 15 14 1...

Page 4: ...denser removes small particles from the refrigerant to prevent blockage of the tubes Expansion valve The liquid refrigerant coming from the condenser enters the evaporator via an expansion valve The e...

Page 5: ...rough the water heat exchanger an interlock contact S11L of e g a flow switch must be installed in the start up circuit of the unit Internal wiring Parts table Refer to the internal wiring diagram sup...

Page 6: ...ommendations Before switching on the unit read following recommendations 1 When the complete installation and all necessary settings have been carried out close all front panels of the unit 2 The serv...

Page 7: ...ter a few minutes consult the actual operational information available in the list of direct parameters Also refer to the chapter Troubleshooting on page 19 Switching the unit off To switch the unit o...

Page 8: ...he parameter codes 5 To consult other actual operational information repeat from instruction 2 onwards 6 To return to normal operation press the E key or wait approximately 40 seconds In the first cas...

Page 9: ...s of the user password When scrolling through the list of parameters using the A and or Z key you see the direct parameters and user parameters The user parameters appear in the following order d to d...

Page 10: ...g on the setting of user parameter d all temperature values are displayed in C or in F The conversion formulas from C to F and vice versa are T C T F 32 1 8 T F T C x 1 8 32 If user parameter d is set...

Page 11: ...ars on the display Enabling or disabling the buzzer When an alarm is detected the buzzer is activated for the period defined by user parameter p4 The default limit and step values for the activation p...

Page 12: ...arameter code h9 using the A and or Z key 3 Press the R key to switch to the parameter value 4 Select the appropriate setting using the A and or Z key 5 Press the R key to return to the list of parame...

Page 13: ...and an initialization cycle is started Once all the timers have reached zero the unit starts up When a remote ON OFF switch is configured the following table applies 2 When the unit is started up for...

Page 14: ...ture of condenser setpoint 2 In double thermostat operation two setpoints are reserved for inlet control of the evaporator and two others are reserved for inlet control of the condenser INLSETP 1 E in...

Page 15: ...information i e the number of times a unit safety or a circuit safety occurred and the unit status at the moment of shutdown can be checked by means of the history menu To consult actual operational...

Page 16: ...SOR TIMERS COMPR STARTED 00s BC COMPRESSOR TIMERS C11 GRD 000s AR 000s C12 GRD 000s AR 000s C21 GRD 000s AR 000s BW COMPRESSOR TIMERS C22 GRD 000s AR 000s C31 GRD 000s AR 000s C32 GRD 000s AR 000s BX...

Page 17: ...SETTINGS screen of the user settings menu The default limit and step values for the thermostat parameters are Defining the lead lag mode The lead lag mode determines which module starts up first in ca...

Page 18: ...ow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD PUMPLEAD refer to the pump control...

Page 19: ...l setpoint switch setpoint 1 or setpoint 2 REM ON OFF indicates the status of the remote on off switch CAP LIM1 2 3 indicates the status of the enable disable capacity limitation switch es The locked...

Page 20: ...ivated The ON LED is broken Contact your local dealer The unit is in bypass mode Check the bypass remote contact POSSIBLE CAUSES CORRECTIVE ACTION One of the following safety devices is activated Comp...

Page 21: ...ter filters Check if the mesh width is 1 mm maximum Disposal requirements Dismantling of the unit treatment of the refrigerant oil and any other parts should be done in accordance with the relevant lo...

Page 22: ...t control default 32 48Hp 4 step thermostat control default 32 48Hp 6 step thermostat control default 52 72Hp 6 step thermostat control default 52 72Hp 0 1 2 a b Stepnumber Setpoint Temperature 0 1 2...

Page 23: ...group settings of groups G1 G2 G3 G4 and H work similar as following example settings for group 1 MARCH MON TUE WED THU FRI SAT SUN 1 G1 2 G1 3 G2 4 G1 5 G1 6 G3 7 G3 8 G1 9 G1 10 G2 11 G1 12 G1 13 G...

Page 24: ...HAS STOPPED OUTE1 07 0 C OUTE3 OUTE2 07 0 C 07 0 C e UNIT HISTORY 003 0AE FLOW HAS STOPPED C11 OFF SAF C21 C12 OFF SAF OFF SAF e UNIT HISTORY 003 0AE FLOW HAS STOPPED C22 OFF SAF C32 C31 OFF OFF e UN...

Page 25: ...NOTES NOTES...

Page 26: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW30041 1A...

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