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Operation manual

 

5

 

EWWP045~06 ECB1~3MUW

 

Packaged water-cooled water chillers

 

4PW30041-1A

 

B

 

EFORE

 

 

 

OPERATION

 

Checks before initial start-up

 

After the installation of the unit, check the following before switching
on the circuit breaker:

 

1

 

Field wiring

Make sure that the field wiring between the local supply panel
and the unit has been carried out according to the instructions
described in the installation manual, according to the wiring
diagrams and according to European and national regulations.

 

2

 

Additional interlock contact

An additional interlock contact S11L should be provided (e.g.
flow switch, contact of pump motor contactor). Make sure that it
has been installed between the appropriate terminals (refer to
the wiring diagram supplied with the unit). S11L should be a
normal open contact.

 

3

 

Fuses or protection devices

Check that the fuses or the locally installed protection devices
are of the size and type specified in the installation manual.
Make sure that neither a fuse nor a protection device has been
bypassed.

 

4

 

Earth wiring

Make sure that the earth wires have been connected properly
and that the earth terminals are tightened.

 

5

 

Internal wiring

Visually check the switch box on loose connections or damaged
electrical components.

 

6

 

Fixation

Check that the unit is properly fixed, to avoid abnormal noises
and vibrations when starting up the unit.

 

7

 

Damaged equipment

Check the inside of the unit on damaged components or
squeezed pipes.

 

8

 

Refrigerant leak

Check the inside of the unit on refrigerant leakage. If there is a
refrigerant leak, call your local dealer.

 

9

 

Oil leak

Check the compressor on oil leakage. If there is an oil leak, call
your local dealer.

 

10

 

Power supply voltage

Check the power supply voltage on the local supply panel. The
voltage should correspond to the voltage on the identification
label of the unit.

 

Water supply

 

Fill the water piping, taking into account the minimum water volume
required by the unit. Refer to the "installation manual".

Make sure that the water is of the quality as mentioned in the
installation manual.

Purge the air at the high points of the system and check the operation
of the circulation pump and the flow switch.

 

General recommendations

 

Before switching on the unit, read following recommendations:

 

1

 

When the complete installation and all necessary settings have
been carried out, close all front panels of the unit.

2

The service panels of the switch boxes may only be opened by a
licensed electrician for maintenance purposes.

O

PERATION

 16~24H

P

The 16~24Hp units are equipped with a digital controller offering a
user-friendly way to set up, use and maintain the unit.

This part of the manual has a task-oriented, modular structure. Apart
from the first section, which gives a brief description of the controller
itself, each section or subsection deals with a specific task you can
perform with the unit.

Digital controller

User interface

The digital controller consists of a numeric display, four labelled keys
which you can press and four LEDs providing extra user information.

Figure :  Digital controller

Keys provided on the controller:

Each key, except for the lower left key, combines two functions: 

E

 /

O

A

  / 

Y

  and 

I

  / 

Z

.  The function carried out when the user

presses one of these keys depends on the status of the controller
and the unit at that specific moment.

LEDs provided on the controller:

Make sure that the circuit breaker on the power supply
panel of the unit is switched off.

E

key, to enter the scroll list of user parameters, to confirm a 
parameter modification and to return to normal operation.

O

key, to de-activate the buzzer in the case of an alarm.

A

key, to scroll through the list of direct or user parameters or to 
raise a setting.

Y

key, to start the unit in heating mode or to switch the unit off when 
heating mode is active.

R

key, to enter the scroll list of direct parameters or to switch 
between a parameter's code and its value.

I

key, to start the unit in cooling mode or to switch the unit off when 
cooling mode is active.

Z

key, to scroll through the list of direct or user parameters or to 
lower a setting.

T

LEDs, indicates the status of the compressor 1 (left LED) and 
compressor 2 (right LED). The 

T

 LEDs do not light up when the 

compressor is not active, blinks when the compressor cannot start 
up although extra load is requested (e.g. timer active) and lights 
up permanently when the compressor is active.

Y

LED, indicates that heating mode is active.

I

LED, indicates that cooling mode is active.

U

LED, indicates that the value on the numeric display should be 
multiplied by 100.

comp

x

 

100

clear

PRG
mute

SEL

Summary of Contents for EWWP045KAW1M

Page 1: ...OPERATION MANUAL EWWP045KAW1M EWWP055KAW1M EWWP065KAW1M ECB1MUW ECB2MUW ECB3MUW Packaged water cooled water chillers...

Page 2: ...arting up the unit for the first time make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations l...

Page 3: ...nning current A 10 4 13 1 15 0 10 4 10 4 13 1 13 1 13 1 15 15 10 4 13 1 10 4 13 1 13 1 13 1 15 13 1 15 15 27 11 23 26 500 500 500 2 3 1 4 20 17 12 13 24 21 18 25 16 22 19 28 28 28 8 5 6 9 7 10 15 14 1...

Page 4: ...denser removes small particles from the refrigerant to prevent blockage of the tubes Expansion valve The liquid refrigerant coming from the condenser enters the evaporator via an expansion valve The e...

Page 5: ...rough the water heat exchanger an interlock contact S11L of e g a flow switch must be installed in the start up circuit of the unit Internal wiring Parts table Refer to the internal wiring diagram sup...

Page 6: ...ommendations Before switching on the unit read following recommendations 1 When the complete installation and all necessary settings have been carried out close all front panels of the unit 2 The serv...

Page 7: ...ter a few minutes consult the actual operational information available in the list of direct parameters Also refer to the chapter Troubleshooting on page 19 Switching the unit off To switch the unit o...

Page 8: ...he parameter codes 5 To consult other actual operational information repeat from instruction 2 onwards 6 To return to normal operation press the E key or wait approximately 40 seconds In the first cas...

Page 9: ...s of the user password When scrolling through the list of parameters using the A and or Z key you see the direct parameters and user parameters The user parameters appear in the following order d to d...

Page 10: ...g on the setting of user parameter d all temperature values are displayed in C or in F The conversion formulas from C to F and vice versa are T C T F 32 1 8 T F T C x 1 8 32 If user parameter d is set...

Page 11: ...ars on the display Enabling or disabling the buzzer When an alarm is detected the buzzer is activated for the period defined by user parameter p4 The default limit and step values for the activation p...

Page 12: ...arameter code h9 using the A and or Z key 3 Press the R key to switch to the parameter value 4 Select the appropriate setting using the A and or Z key 5 Press the R key to return to the list of parame...

Page 13: ...and an initialization cycle is started Once all the timers have reached zero the unit starts up When a remote ON OFF switch is configured the following table applies 2 When the unit is started up for...

Page 14: ...ture of condenser setpoint 2 In double thermostat operation two setpoints are reserved for inlet control of the evaporator and two others are reserved for inlet control of the condenser INLSETP 1 E in...

Page 15: ...information i e the number of times a unit safety or a circuit safety occurred and the unit status at the moment of shutdown can be checked by means of the history menu To consult actual operational...

Page 16: ...SOR TIMERS COMPR STARTED 00s BC COMPRESSOR TIMERS C11 GRD 000s AR 000s C12 GRD 000s AR 000s C21 GRD 000s AR 000s BW COMPRESSOR TIMERS C22 GRD 000s AR 000s C31 GRD 000s AR 000s C32 GRD 000s AR 000s BX...

Page 17: ...SETTINGS screen of the user settings menu The default limit and step values for the thermostat parameters are Defining the lead lag mode The lead lag mode determines which module starts up first in ca...

Page 18: ...ow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD PUMPLEAD refer to the pump control...

Page 19: ...l setpoint switch setpoint 1 or setpoint 2 REM ON OFF indicates the status of the remote on off switch CAP LIM1 2 3 indicates the status of the enable disable capacity limitation switch es The locked...

Page 20: ...ivated The ON LED is broken Contact your local dealer The unit is in bypass mode Check the bypass remote contact POSSIBLE CAUSES CORRECTIVE ACTION One of the following safety devices is activated Comp...

Page 21: ...ter filters Check if the mesh width is 1 mm maximum Disposal requirements Dismantling of the unit treatment of the refrigerant oil and any other parts should be done in accordance with the relevant lo...

Page 22: ...t control default 32 48Hp 4 step thermostat control default 32 48Hp 6 step thermostat control default 52 72Hp 6 step thermostat control default 52 72Hp 0 1 2 a b Stepnumber Setpoint Temperature 0 1 2...

Page 23: ...group settings of groups G1 G2 G3 G4 and H work similar as following example settings for group 1 MARCH MON TUE WED THU FRI SAT SUN 1 G1 2 G1 3 G2 4 G1 5 G1 6 G3 7 G3 8 G1 9 G1 10 G2 11 G1 12 G1 13 G...

Page 24: ...HAS STOPPED OUTE1 07 0 C OUTE3 OUTE2 07 0 C 07 0 C e UNIT HISTORY 003 0AE FLOW HAS STOPPED C11 OFF SAF C21 C12 OFF SAF OFF SAF e UNIT HISTORY 003 0AE FLOW HAS STOPPED C22 OFF SAF C32 C31 OFF OFF e UN...

Page 25: ...NOTES NOTES...

Page 26: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW30041 1A...

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