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Operation manual

17

EWWP045~06 ECB1~3MUW

Packaged water-cooled water chillers

4PW30041-1A

Defining dual evaporator pump control

The 

DUAL EVAP. PUMP

  screen of the user settings menu allows the

user to define the steering of two evaporator pumps (for this to be
possible a changeable digital output has to be configured for a
second evaporator pump in the service menu).

MODE

:  used to define which kind of control will be used for the

two evaporator pumps. When automatic rotation is chosen the
offset on running hours also has to be entered.

OFFSET ON RH

: used to define the offset in running hours between

the two pumps. Used to switch over between pumps when they
work in automatic rotation mode.

Defining the schedule timer

The 

SCHEDULE TIMER

 screen of the user settings menu allows the user

to define the schedule timer settings.

MON

TUE

WED

THU

FRI

SAT

  and 

SUN

:  used to define to which

group each day of the week belongs (

-

/

G1

/

G2

/

G3

/

G4

).

For each of the four groups up to nine actions can be set, each
with their respective timing. Actions include: putting the unit on/
off, setting a setpoint, setting cooling/heating and setting
capacity limitation. 

Beside these four groups there is also a holiday period group
which is set the same way as the other groups. Up to 12 holiday
periods can be entered in the 

HD PERIOD

  screen. During these

periods the schedule timer will follow the settings of the holiday
period group.

Activating or deactivating the setpoints password

The 

SETPOINT PASSWORD

 screen of the user settings menu allows the

user to activate or deactivate the user password needed to change
the temperature setpoint. When deactivated, the user does not have
to enter the password each time he wants to change the setpoint.

Installing BMS address card

The 

BMSCARD INSTALLED

 parameter allows the user to control the unit

from a supervisory system.

If the 

BMSCARD INSTALLED

 parameter is set to 

Y

 (yes), communication

with a supervisory system is possible. The 

BMS SETTINGS

 screen and

BMSBOARD SETTINGS

  screen of the user settings menu are available.

These screens are used to set BMS parameters.

The selection "BMS address card installed" or "not installed", is done
in the service menu (refer to the service manual):

Tasks of the timers menu

Checking the actual value of the software timers

As a protective measure and to ensure correct operation, the
controller's software features several countdown timers:

LOADUP (

LOADUP

 – refer to the thermostat parameters): starts

counting when a thermostat step change has occurred. During
the countdown, the unit is not able to enter a higher thermostat
step.

LOADDOWN (

DWN

 – refer to the thermostat parameters): starts

counting when a thermostat step change has occurred. During
the countdown, the unit will not be able to enter a lower thermo-
stat step.

FLOWSTOP (

FLOWSTOP

 – 5 sec): starts counting when the water

flow through the evaporator stops after the flowstart timer has
reached zero. If the water flow has not restarted during the
countdown, the unit will shut down.

PUMPLEAD (

PUMPLEAD

  – refer to the pump control settings):

starts counting whenever the unit is switched on. During the
countdown, the unit cannot start up.

PUMPLAG (

PUMPLAG

 – refer to the pump control settings): starts

counting whenever the unit is switched off. During the count-
down, the pump keeps running.

To check the actual value of the software timers, proceed as follows:

1

Enter the 

TIMERS MENU

  through the main menu. (Refer to the

chapter 

"Main menu" on page 14

.)

The controller displays the actual value of the 

GENERAL TIMERS

:

the loadup timer, the loaddown timer, the flowstart timer, the
flowstop timer (when the unit is on and the flowstart timer has
reached zero), the pumplead timer and the pumplag timer.

2

Press the 

h

 key to check the compressor timers (first screen).

The controller shows the actual value of the 

COMPRESSOR TIMERS

:

the guard timers (one per compressor) and the antirecycling
timers (one per compressor).

3

Press the 

h

  key  to check the compressor timers (second

screen).

The controller shows the actual value of the 

COMPRESSOR TIMERS

:

the guard timers (one per compressor) and the antirecycling
timers (one per compressor).

Tasks of the safeties menu

Listing activated safeties and checking the unit status

If the alarm buzzer is activated and the user presses the 

p

 key, the

controller automatically enters the safeties menu.

The controller will enter the 

UNIT SAFETY

  screen of the safeties

menu when a unit safety was the cause of shutdown. This
screen provides the following information:

the activated safety: emergency stop, flow switch, sensor
error or reverse phase

the unit status at the moment of shutdown

inlet water temperature setpoint of the evaporator,
inlet water temperature setpoint of the condenser,
time and date at the moment of shutdown.

The controller will enter the 

MODULE 1

MODULE 2 

or 

MODULE 3

SAFETY

 screen of the safeties menu when a safety of module 1,

respectively module 

2 or module 

3 was activated. These

screens provide information about the module status at the
moment of shutdown.

the activated safety: freeze-up, general safety or sensor error

the unit status at the moment of shutdown

inlet water temperature setpoint of the evaporator,
inlet water temperature setpoint of the condenser,
time and date at the moment of shutdown.

1

Press the 

p

 key when the alarm buzzer is activated.

The appropriate safety screen with the basic information
appears. Press the 

q

 key to see the detailed information.

2

If more than one kind of safety is active (indicated by means of

W

X

 or 

C

), use the 

and

 h

 keys to consult them.

NOTE

A functional diagram showing the schedule timer
working can be found in 

"Annex II" on page 22

.

NOTE

The unit always works with “last command”. This
means that the last command given, whether manually
by  the user or by the schedule timer, is always
executed.

Examples of command that can be given are switching
the unit on/off or changing a setpoint.

Summary of Contents for EWWP045KAW1M

Page 1: ...OPERATION MANUAL EWWP045KAW1M EWWP055KAW1M EWWP065KAW1M ECB1MUW ECB2MUW ECB3MUW Packaged water cooled water chillers...

Page 2: ...arting up the unit for the first time make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations l...

Page 3: ...nning current A 10 4 13 1 15 0 10 4 10 4 13 1 13 1 13 1 15 15 10 4 13 1 10 4 13 1 13 1 13 1 15 13 1 15 15 27 11 23 26 500 500 500 2 3 1 4 20 17 12 13 24 21 18 25 16 22 19 28 28 28 8 5 6 9 7 10 15 14 1...

Page 4: ...denser removes small particles from the refrigerant to prevent blockage of the tubes Expansion valve The liquid refrigerant coming from the condenser enters the evaporator via an expansion valve The e...

Page 5: ...rough the water heat exchanger an interlock contact S11L of e g a flow switch must be installed in the start up circuit of the unit Internal wiring Parts table Refer to the internal wiring diagram sup...

Page 6: ...ommendations Before switching on the unit read following recommendations 1 When the complete installation and all necessary settings have been carried out close all front panels of the unit 2 The serv...

Page 7: ...ter a few minutes consult the actual operational information available in the list of direct parameters Also refer to the chapter Troubleshooting on page 19 Switching the unit off To switch the unit o...

Page 8: ...he parameter codes 5 To consult other actual operational information repeat from instruction 2 onwards 6 To return to normal operation press the E key or wait approximately 40 seconds In the first cas...

Page 9: ...s of the user password When scrolling through the list of parameters using the A and or Z key you see the direct parameters and user parameters The user parameters appear in the following order d to d...

Page 10: ...g on the setting of user parameter d all temperature values are displayed in C or in F The conversion formulas from C to F and vice versa are T C T F 32 1 8 T F T C x 1 8 32 If user parameter d is set...

Page 11: ...ars on the display Enabling or disabling the buzzer When an alarm is detected the buzzer is activated for the period defined by user parameter p4 The default limit and step values for the activation p...

Page 12: ...arameter code h9 using the A and or Z key 3 Press the R key to switch to the parameter value 4 Select the appropriate setting using the A and or Z key 5 Press the R key to return to the list of parame...

Page 13: ...and an initialization cycle is started Once all the timers have reached zero the unit starts up When a remote ON OFF switch is configured the following table applies 2 When the unit is started up for...

Page 14: ...ture of condenser setpoint 2 In double thermostat operation two setpoints are reserved for inlet control of the evaporator and two others are reserved for inlet control of the condenser INLSETP 1 E in...

Page 15: ...information i e the number of times a unit safety or a circuit safety occurred and the unit status at the moment of shutdown can be checked by means of the history menu To consult actual operational...

Page 16: ...SOR TIMERS COMPR STARTED 00s BC COMPRESSOR TIMERS C11 GRD 000s AR 000s C12 GRD 000s AR 000s C21 GRD 000s AR 000s BW COMPRESSOR TIMERS C22 GRD 000s AR 000s C31 GRD 000s AR 000s C32 GRD 000s AR 000s BX...

Page 17: ...SETTINGS screen of the user settings menu The default limit and step values for the thermostat parameters are Defining the lead lag mode The lead lag mode determines which module starts up first in ca...

Page 18: ...ow through the evaporator stops after the flowstart timer has reached zero If the water flow has not restarted during the countdown the unit will shut down PUMPLEAD PUMPLEAD refer to the pump control...

Page 19: ...l setpoint switch setpoint 1 or setpoint 2 REM ON OFF indicates the status of the remote on off switch CAP LIM1 2 3 indicates the status of the enable disable capacity limitation switch es The locked...

Page 20: ...ivated The ON LED is broken Contact your local dealer The unit is in bypass mode Check the bypass remote contact POSSIBLE CAUSES CORRECTIVE ACTION One of the following safety devices is activated Comp...

Page 21: ...ter filters Check if the mesh width is 1 mm maximum Disposal requirements Dismantling of the unit treatment of the refrigerant oil and any other parts should be done in accordance with the relevant lo...

Page 22: ...t control default 32 48Hp 4 step thermostat control default 32 48Hp 6 step thermostat control default 52 72Hp 6 step thermostat control default 52 72Hp 0 1 2 a b Stepnumber Setpoint Temperature 0 1 2...

Page 23: ...group settings of groups G1 G2 G3 G4 and H work similar as following example settings for group 1 MARCH MON TUE WED THU FRI SAT SUN 1 G1 2 G1 3 G2 4 G1 5 G1 6 G3 7 G3 8 G1 9 G1 10 G2 11 G1 12 G1 13 G...

Page 24: ...HAS STOPPED OUTE1 07 0 C OUTE3 OUTE2 07 0 C 07 0 C e UNIT HISTORY 003 0AE FLOW HAS STOPPED C11 OFF SAF C21 C12 OFF SAF OFF SAF e UNIT HISTORY 003 0AE FLOW HAS STOPPED C22 OFF SAF C32 C31 OFF OFF e UN...

Page 25: ...NOTES NOTES...

Page 26: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW30041 1A...

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