Dage 4000 Series, Operator'S Manual

Page: 5 / 75

5
6.3.2 Work Holders Available For the Zone Shear XY Table .................................. 40
7 DOING A TEST....................................................................................................... 42
7.1 N
EW SAMPLE
..................................................................................................... 42
7.1.1 Understanding the screen layout ...................................................................... 42
7.1.2
Interlocks Open Message................................................................................. 43
7.2 C
OLD
B
UMP
P
ULL
T
ESTING
.............................................................................. 44
7.2.1 Tool quality...................................................................................................... 44
7.2.2 Tool alignment................................................................................................. 45
7.2.3 Changing tweezer jaws .................................................................................... 45
7.2.4 Jaw closing force ............................................................................................. 47
7.2.5 Correct jaw opening position ........................................................................... 48
7.2.6 Work Holder Air Pressure Setting .................................................................. 48
7.3 B
UMP PULL TEST MODES
................................................................................... 50
7.4 B
UMP PULL TEST FAILURE MODES
.................................................................... 54
7.5 B
ALL
C
LEARANCE
U
SING A
DS100KGHS ....................................................... 55
7.5.1 Tool quality...................................................................................................... 55
7.5.2 Changing a shear tool ...................................................................................... 55
7.6 H
IGH SPEED TESTING USING A BS
5
KGHS
........................................................... 56
7.6.1 Shear tool quality............................................................................................. 56
7.6.2 Ceramic shear tool removal ............................................................................. 56
7.6.2 Shear Test Work holder.................................................................................... 56
7.7 H
IGH SPEED SHEAR TESTS BALL ALLIGNMENT
................................................. 57
7.8 Z
ONE
S
HEAR
T
ESTING
U
SING THE
Z
ONE
S
HEAR
T
ABLE
................................. 58
7.9 T
EST RESULTS
................................................................................................... 59
7.9.1 List of results ................................................................................................... 59
7.9.2 Typical XBar/Range trend graph ..................................................................... 60
7.9.3
Grading the test................................................................................................ 61
7.9.4 Number of tests in a sample............................................................................. 62
7.9.5 CPK and other statistics ................................................................................... 62
8 CALIBRATION....................................................................................................... 63
8.1
COLD BUMP PULL CARTRIDGE CALIBRATION
.................................................... 63
8.2 S
HEAR CARTRIDGE CALIBRATION
.................................................................... 66
9 GETTING DATA FROM ANOTHER MACHINE.............................................. 71
9.1 S
ELECTING A REMOTE MACHINE
...................................................................... 71
10 QUESTION AND ANSWERS............................................................................ 72
10.1 D
ATA STORAGE
................................................................................................. 72
10.1.1 What is a sample.............................................................................................. 72
10.1.2 What happens on the <New Sample> screen ................................................... 72
10.2 C
ALIBRATION
.................................................................................................... 74
10.2.1 How does the calibration work ........................................................................ 74
10.3 J
OGGING PROBLEMS
......................................................................................... 75
10.3.1 The cartridge will not drive up or moves in one direction only ....................... 75
10.3.2 The table will not drive, or moves in one direction only.................................. 75