3–2 WELDING AND TOOLS
Plate thickness
0.6
0.9
1.2
1.6
Minimum intervals
11
16
20
24
Fig. 1 Welders
Transformer
Spot welder
Timer
Intervals
Fig. 2
1. SPOT WELDING
1-1. GENERAL DESCRIPTION
Spot welding is also known as resistance spot welding
and it is the most suitable method of welding for auto-
mobiles. It has three main features: the welding can be
performed instantaneously, it exercises very little effect
on the mother material, and it reduces the generation
of distortion to the absolute minimum. However, please
remember to remove all paint and other impurities from
the surface of the material you intend to weld for reli-
able results.
1-2. WELDING CONDITIONS
When performing spot welding, make absolutely sure
that you conform to the conditions governed by the
current, conductivity time, welding pressure, holding
time, and shutdown time recommended for the spot
welder.
Please bear in mind the following points when welding:
•
Plate thickness and minimum welding pitch
NOTE: When the welding intervals are too small, this
leads to branching, making it impossible to maintain
the desired soldering state.
(Unit : mm)
Summary of Contents for TACUMA
Page 1: ...BODY REPAIR MANUAL TACUMA ...
Page 9: ...GENERAL INFORMATION 1 5 BLANK ...
Page 10: ...1 6 GENERAL INFORMATION Fig 3 9 TECHNICAL ILLUSTRATION ...
Page 12: ...1 8 GENERAL INFORMATION Fig 4 ...
Page 14: ...1 10 GENERAL INFORMATION Fig 5 ...
Page 16: ...1 12 GENERAL INFORMATION Fig 6 ...
Page 89: ...BODY DIMENSION 8 3 Fig 2 1 1 UNDER BODY ...
Page 90: ...8 4 BODY DIMENSION Fig 3 1 2 FRONT FRAME ...
Page 91: ...BODY DIMENSION 8 5 Fig 4 1 3 REAR FRAME ...
Page 92: ...8 6 BODY DIMENSION Fig 5 1 4 FRONT PANEL ...
Page 93: ...BODY DIMENSION 8 7 Fig 6 1 5 ENGINE ROOM ...
Page 94: ...8 8 BODY DIMENSION Fig 7 ENGINE ROOM Continued ...
Page 95: ...BODY DIMENSION 8 9 Fig 8 ENGINE ROOM Continued ...
Page 96: ...8 10 BODY DIMENSION Fig 9 1 6 SIDE OUTER ...
Page 97: ...BODY DIMENSION 8 11 Fig 10 2 BODY WELDING DIAGRAM 2 1 FRONT PANEL UPPER ...
Page 98: ...8 12 BODY DIMENSION Fig 11 2 2 FRONT WHEEL HOUSE ...
Page 100: ...8 14 BODY DIMENSION Fig 13 2 4 DASH PANEL UPPER ...
Page 102: ...8 16 BODY DIMENSION Fig 15 DASH PANEL LOWER Continued 1 2 2 4 5 2 2 1 Arc welding Arc welding ...
Page 103: ...BODY DIMENSION 8 17 Fig 16 2 6 ROOF ...
Page 104: ...8 18 BODY DIMENSION Fig 17 2 7 BODY SIDE AND WHEEL HOUSE INNER ...
Page 105: ...BODY DIMENSION 8 19 Fig 18 2 8 REAR FRAME ...
Page 106: ...8 20 BODY DIMENSION Fig 19 2 9 TAIL GATE ...
Page 112: ...9 4 SEALING CAULKING AND DEADNER ENGINE ROOM Continued Fig 3 C A B VIEW B VIEW A VIEW C ...
Page 113: ...SEALING CAULKING AND DEADNER 9 5 ROOF Fig 4 A A RUB AFTER SEALING SECT A A ...
Page 114: ...9 6 SEALING CAULKING AND DEADNER INSIDE ROOM Fig 5 B C C A A B SECT A A SECT B B SECT C C ...
Page 116: ...9 8 SEALING CAULKING AND DEADNER HOOD Fig 7 A A A SECT A A RUB AFTER SEALING VIEW A ...
Page 119: ...SEALING CAULKING AND DEADNER 9 11 Fig 10 1 2 CAULKING ENGINE ROOM ...
Page 120: ...9 12 SEALING CAULKING AND DEADNER UNDER BODY Fig 11 ...
Page 121: ...SEALING CAULKING AND DEADNER 9 13 BACK PANEL Fig 12 ...
Page 124: ...9 16 SEALING CAULKING AND DEADNER Fig 16 UNDER BODY ...
Page 125: ...SEALING CAULKING AND DEADNER 9 17 ROOF DOOR Fig 17 ...