FRONT 4–5
9. Finish the welding areas.
•
Use a hammer and dolly to even out the front
wheelhouse and longitudinal flanges for a close
fit with the surface of the front panel.
10.Apply the undercoat.
•
Undercoat to the damaged areas of front wheel-
house and longitudinal if necessary.
11.Apply the paint.
CAUTION
•
Ventilate when spraying paint. Most paint contains
substances that are harmful if inhaled or swal-
lowed.
Rear the paint label before opening paint con-
tainer.
•
Avoid contact with skin. Wear an approved res-
pirator, gloves, eye protection and appropriate
clothing when painting.
•
Paint is flammable. Store in a safe place, and
keep it away from sparks, flames or cigarettes.
Fig. 7
12.Coating the anti-rust agents.
•
Coating the anti-rust agents to the end of front
panel side and the door hinge areas.
13.Install the related parts.
•
Engine, radiator and related parts.
•
Aircon condenser and related parts.
•
Head lamps and fenders.
•
Hood, radiator grill, and bumper.
•
Others.
•
Install in the reverse order in which they were re-
moved.
NOTE: After install the all related parts, rub in grease
to the moving parts and replenish cooling liquid,
break oil, aircon gas and others.
14.Check and adjust
•
Check clearances and level differences.
•
Check the hood locking and unlocking condition.
•
Adjust the head lamp aim.
•
Check all operation.
•
Check for gas, oil and liquid leaks.
NOTE: Use specified check sheet for operation
check properly.
Fig. 8
Summary of Contents for TACUMA
Page 1: ...BODY REPAIR MANUAL TACUMA ...
Page 9: ...GENERAL INFORMATION 1 5 BLANK ...
Page 10: ...1 6 GENERAL INFORMATION Fig 3 9 TECHNICAL ILLUSTRATION ...
Page 12: ...1 8 GENERAL INFORMATION Fig 4 ...
Page 14: ...1 10 GENERAL INFORMATION Fig 5 ...
Page 16: ...1 12 GENERAL INFORMATION Fig 6 ...
Page 89: ...BODY DIMENSION 8 3 Fig 2 1 1 UNDER BODY ...
Page 90: ...8 4 BODY DIMENSION Fig 3 1 2 FRONT FRAME ...
Page 91: ...BODY DIMENSION 8 5 Fig 4 1 3 REAR FRAME ...
Page 92: ...8 6 BODY DIMENSION Fig 5 1 4 FRONT PANEL ...
Page 93: ...BODY DIMENSION 8 7 Fig 6 1 5 ENGINE ROOM ...
Page 94: ...8 8 BODY DIMENSION Fig 7 ENGINE ROOM Continued ...
Page 95: ...BODY DIMENSION 8 9 Fig 8 ENGINE ROOM Continued ...
Page 96: ...8 10 BODY DIMENSION Fig 9 1 6 SIDE OUTER ...
Page 97: ...BODY DIMENSION 8 11 Fig 10 2 BODY WELDING DIAGRAM 2 1 FRONT PANEL UPPER ...
Page 98: ...8 12 BODY DIMENSION Fig 11 2 2 FRONT WHEEL HOUSE ...
Page 100: ...8 14 BODY DIMENSION Fig 13 2 4 DASH PANEL UPPER ...
Page 102: ...8 16 BODY DIMENSION Fig 15 DASH PANEL LOWER Continued 1 2 2 4 5 2 2 1 Arc welding Arc welding ...
Page 103: ...BODY DIMENSION 8 17 Fig 16 2 6 ROOF ...
Page 104: ...8 18 BODY DIMENSION Fig 17 2 7 BODY SIDE AND WHEEL HOUSE INNER ...
Page 105: ...BODY DIMENSION 8 19 Fig 18 2 8 REAR FRAME ...
Page 106: ...8 20 BODY DIMENSION Fig 19 2 9 TAIL GATE ...
Page 112: ...9 4 SEALING CAULKING AND DEADNER ENGINE ROOM Continued Fig 3 C A B VIEW B VIEW A VIEW C ...
Page 113: ...SEALING CAULKING AND DEADNER 9 5 ROOF Fig 4 A A RUB AFTER SEALING SECT A A ...
Page 114: ...9 6 SEALING CAULKING AND DEADNER INSIDE ROOM Fig 5 B C C A A B SECT A A SECT B B SECT C C ...
Page 116: ...9 8 SEALING CAULKING AND DEADNER HOOD Fig 7 A A A SECT A A RUB AFTER SEALING VIEW A ...
Page 119: ...SEALING CAULKING AND DEADNER 9 11 Fig 10 1 2 CAULKING ENGINE ROOM ...
Page 120: ...9 12 SEALING CAULKING AND DEADNER UNDER BODY Fig 11 ...
Page 121: ...SEALING CAULKING AND DEADNER 9 13 BACK PANEL Fig 12 ...
Page 124: ...9 16 SEALING CAULKING AND DEADNER Fig 16 UNDER BODY ...
Page 125: ...SEALING CAULKING AND DEADNER 9 17 ROOF DOOR Fig 17 ...