
FRONT 4–7
2-2. REPAIR PROCEDURE
1. Remove the related parts.
•
Parts to be removed when removing the front
panel.
•
Parts on passenger side of dash panel lower
which are especially flammable.
•
Instrument panel, wiring harness, related parts
and others.
2. Roughly pull out and straighten the damaged area
to approximately the original shape.
•
Attach the car to the frame straightener by tight-
ening the underbody clamps at the horizontal
pinch weld points.
•
Before cutting off the damaged sections, pull them
out so that they are restored to the original shape.
•
Do not pull out more than necessary.
•
Pull out and straighten the damaged areas of the
rear wheelhouse and dash panel lower, front fi-
lar and other parts.
NOTE: Check the condition of the door and hinges.
3. Remove the brace wheelhouse.
•
Center punch around the spot weld imprints.
•
Use the special spot cutter to drill holes at the
spot weld nuggets on the brace wheelhouse.
•
Remove the MIG weld areas with a disc sander.
Fig. 10
CAUTION: To prevent eye injury, wear goggles or
safety glasses whenever sanding, cutting, or grind-
ing.
•
Using a chisel, pry off the welded flange from the
front body puller and wheelhouse.
4. Peel off the undercoat and sealer.
•
Heat the undercoat and sealer at the welding
areas of the wheelhouse and longitudinal with a
gas torch and peel off the undercoat and sealer
with a steel spatula.
5. Cut and pry off the front wheelhouse.
•
Center punch around the spot weld imprints on
the longitudinal and rear wheelhouse.
•
Use the special spot cutter to drill holes at the
spot weld nuggets on the center punched areas.
•
Cut off the front wheelhouse with an air chisel,
leaving the welding flanges intact.
•
Level and finish the burrs from the pried off spot
welds with disc sander.
CAUTION: To prevent eye injury, wear goggles or
safety glasses whenever sanding, cutting, or grind-
ing.
Fig. 11
Summary of Contents for TACUMA
Page 1: ...BODY REPAIR MANUAL TACUMA ...
Page 9: ...GENERAL INFORMATION 1 5 BLANK ...
Page 10: ...1 6 GENERAL INFORMATION Fig 3 9 TECHNICAL ILLUSTRATION ...
Page 12: ...1 8 GENERAL INFORMATION Fig 4 ...
Page 14: ...1 10 GENERAL INFORMATION Fig 5 ...
Page 16: ...1 12 GENERAL INFORMATION Fig 6 ...
Page 89: ...BODY DIMENSION 8 3 Fig 2 1 1 UNDER BODY ...
Page 90: ...8 4 BODY DIMENSION Fig 3 1 2 FRONT FRAME ...
Page 91: ...BODY DIMENSION 8 5 Fig 4 1 3 REAR FRAME ...
Page 92: ...8 6 BODY DIMENSION Fig 5 1 4 FRONT PANEL ...
Page 93: ...BODY DIMENSION 8 7 Fig 6 1 5 ENGINE ROOM ...
Page 94: ...8 8 BODY DIMENSION Fig 7 ENGINE ROOM Continued ...
Page 95: ...BODY DIMENSION 8 9 Fig 8 ENGINE ROOM Continued ...
Page 96: ...8 10 BODY DIMENSION Fig 9 1 6 SIDE OUTER ...
Page 97: ...BODY DIMENSION 8 11 Fig 10 2 BODY WELDING DIAGRAM 2 1 FRONT PANEL UPPER ...
Page 98: ...8 12 BODY DIMENSION Fig 11 2 2 FRONT WHEEL HOUSE ...
Page 100: ...8 14 BODY DIMENSION Fig 13 2 4 DASH PANEL UPPER ...
Page 102: ...8 16 BODY DIMENSION Fig 15 DASH PANEL LOWER Continued 1 2 2 4 5 2 2 1 Arc welding Arc welding ...
Page 103: ...BODY DIMENSION 8 17 Fig 16 2 6 ROOF ...
Page 104: ...8 18 BODY DIMENSION Fig 17 2 7 BODY SIDE AND WHEEL HOUSE INNER ...
Page 105: ...BODY DIMENSION 8 19 Fig 18 2 8 REAR FRAME ...
Page 106: ...8 20 BODY DIMENSION Fig 19 2 9 TAIL GATE ...
Page 112: ...9 4 SEALING CAULKING AND DEADNER ENGINE ROOM Continued Fig 3 C A B VIEW B VIEW A VIEW C ...
Page 113: ...SEALING CAULKING AND DEADNER 9 5 ROOF Fig 4 A A RUB AFTER SEALING SECT A A ...
Page 114: ...9 6 SEALING CAULKING AND DEADNER INSIDE ROOM Fig 5 B C C A A B SECT A A SECT B B SECT C C ...
Page 116: ...9 8 SEALING CAULKING AND DEADNER HOOD Fig 7 A A A SECT A A RUB AFTER SEALING VIEW A ...
Page 119: ...SEALING CAULKING AND DEADNER 9 11 Fig 10 1 2 CAULKING ENGINE ROOM ...
Page 120: ...9 12 SEALING CAULKING AND DEADNER UNDER BODY Fig 11 ...
Page 121: ...SEALING CAULKING AND DEADNER 9 13 BACK PANEL Fig 12 ...
Page 124: ...9 16 SEALING CAULKING AND DEADNER Fig 16 UNDER BODY ...
Page 125: ...SEALING CAULKING AND DEADNER 9 17 ROOF DOOR Fig 17 ...