3–4 WELDING AND TOOLS
NOTE:
It is difficult to perform spot welding in the following cir-
cumstances.
•
When it is not possible to remove any rust or paint
attached to the welding surfaces.
•
When the tip of the spot welder cannot be inserted
into the welding section.
•
When the welding surfaces can be seen from the
outside and welding will impair the exterior appear-
ance.
In all these cases, it is recommended that the gas weld-
ing method be employed. However, if it is not possible
to perform spot welding because of space restrictions,
plug welding based on the arc welding method may be
performed instead. Here the welding sections must be
close together.
2. GAS WELDING
Gas welding is indispensable for body repair because
of the broad range of its applications from joining the
body panels, cutting the materials that construct the
body and applying heat to reform panels, and also be-
cause it is easy to get hold of the tools.
However, this method requires experience.
Fig. 5
WELDERS:
WELDING METHODS:
BUTT WELDING
WELDER
CUTTER
OXYGEN/ACETYLENE TANKS
GAS ADJUSTER
GAS ADJUSTER
DRILLING AND PLUG WELDING
FILLET WELDING OR SOLDERING
Summary of Contents for TACUMA
Page 1: ...BODY REPAIR MANUAL TACUMA ...
Page 9: ...GENERAL INFORMATION 1 5 BLANK ...
Page 10: ...1 6 GENERAL INFORMATION Fig 3 9 TECHNICAL ILLUSTRATION ...
Page 12: ...1 8 GENERAL INFORMATION Fig 4 ...
Page 14: ...1 10 GENERAL INFORMATION Fig 5 ...
Page 16: ...1 12 GENERAL INFORMATION Fig 6 ...
Page 89: ...BODY DIMENSION 8 3 Fig 2 1 1 UNDER BODY ...
Page 90: ...8 4 BODY DIMENSION Fig 3 1 2 FRONT FRAME ...
Page 91: ...BODY DIMENSION 8 5 Fig 4 1 3 REAR FRAME ...
Page 92: ...8 6 BODY DIMENSION Fig 5 1 4 FRONT PANEL ...
Page 93: ...BODY DIMENSION 8 7 Fig 6 1 5 ENGINE ROOM ...
Page 94: ...8 8 BODY DIMENSION Fig 7 ENGINE ROOM Continued ...
Page 95: ...BODY DIMENSION 8 9 Fig 8 ENGINE ROOM Continued ...
Page 96: ...8 10 BODY DIMENSION Fig 9 1 6 SIDE OUTER ...
Page 97: ...BODY DIMENSION 8 11 Fig 10 2 BODY WELDING DIAGRAM 2 1 FRONT PANEL UPPER ...
Page 98: ...8 12 BODY DIMENSION Fig 11 2 2 FRONT WHEEL HOUSE ...
Page 100: ...8 14 BODY DIMENSION Fig 13 2 4 DASH PANEL UPPER ...
Page 102: ...8 16 BODY DIMENSION Fig 15 DASH PANEL LOWER Continued 1 2 2 4 5 2 2 1 Arc welding Arc welding ...
Page 103: ...BODY DIMENSION 8 17 Fig 16 2 6 ROOF ...
Page 104: ...8 18 BODY DIMENSION Fig 17 2 7 BODY SIDE AND WHEEL HOUSE INNER ...
Page 105: ...BODY DIMENSION 8 19 Fig 18 2 8 REAR FRAME ...
Page 106: ...8 20 BODY DIMENSION Fig 19 2 9 TAIL GATE ...
Page 112: ...9 4 SEALING CAULKING AND DEADNER ENGINE ROOM Continued Fig 3 C A B VIEW B VIEW A VIEW C ...
Page 113: ...SEALING CAULKING AND DEADNER 9 5 ROOF Fig 4 A A RUB AFTER SEALING SECT A A ...
Page 114: ...9 6 SEALING CAULKING AND DEADNER INSIDE ROOM Fig 5 B C C A A B SECT A A SECT B B SECT C C ...
Page 116: ...9 8 SEALING CAULKING AND DEADNER HOOD Fig 7 A A A SECT A A RUB AFTER SEALING VIEW A ...
Page 119: ...SEALING CAULKING AND DEADNER 9 11 Fig 10 1 2 CAULKING ENGINE ROOM ...
Page 120: ...9 12 SEALING CAULKING AND DEADNER UNDER BODY Fig 11 ...
Page 121: ...SEALING CAULKING AND DEADNER 9 13 BACK PANEL Fig 12 ...
Page 124: ...9 16 SEALING CAULKING AND DEADNER Fig 16 UNDER BODY ...
Page 125: ...SEALING CAULKING AND DEADNER 9 17 ROOF DOOR Fig 17 ...