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AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER

AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO WASHER AUTO

ASHING MACHINE

Contents

1. SPECIFICATIONS

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2. STRUCTURE OF THE WASHING MACHINE

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3. DIRECTIONS FOR INSTALLATION AND USE

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INSTALLATION OF THE UNDER BASE COVER

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HOW TO INSTALL ON AN INCLINED PLACE

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HOW TO CONNECT THE INLET HOSE

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HOW TO CLEAN THE FILTER

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4. FEATURE AND TECHNICAL EXPLANATION

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FEATURE OF THE WASHING MACHINE

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AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH

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FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE

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AUTOMATIC DRAINING TIME ADJUSTMENT

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AUTOMATIC UNBALANCE ADJUSTMENT

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CIRCULATING-WATER COURSE AND LINT FILTER

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LINT FILTER

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RESIDUAL TIME DISPLAY

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DRAIN MOTOR

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GEAR MECHANISM ASS’Y

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5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT

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GEAR MECHANISM ASS’Y REPLACEMENT

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MOTOR SYNCRONOUS AND VALVE REPLACEMENT

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6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH

SPRING PROBLEM

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THE STRUCTURE OF GEAR MECHANISM

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HOW TO CHECK THE CLUTCH SPRING PROBLEM

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THE PROCESS OF DISASSEMBLE

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THE PROCESS OF ASSEMBLE

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REPLACE THE CASE FILTER ASSY

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7. TROUBLE SHOOTING GUIDE

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CONCERNING WATER SUPPLY

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CONCERNING WASHING

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CONCERNING DRAINING

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CONCERNING SPINING

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CONCERNING OPERATING

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8. PRESENTATION OF THE P.C.B ASS’Y

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CONCERNING ERROR MESSAGE

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APPENDIX

WIRING DIAGRAM

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PARTS DIAGRAM

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PARTS LIST

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CIRCUIT DIAGRAM

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Summary of Contents for DWF-200AS

Page 1: ...Service Manual Model DWF 200AS Auto Washer S M No WF200AS001 Oct 2003...

Page 2: ...4444444444444444444444444444 9 LINT FILTER44444444444444444444444444444444444444444444444444444444444444444444444 10 RESIDUAL TIME DISPLAY 4444444444444444444444444444444444444444444444444444444444 10...

Page 3: ...INT FILTER O 14 SOFTENER INLET O 15 FUNCTION FOR SOAK WASH O 16 ALARM SIGNAL O 17 RESIDUAL TIME DISPLAY O 18 AUTO WATER SUPPLY O 19 FUNCTION FOR BUBBLE AND RADICAL O 20 AUTO RE FEED WATER O 21 AUTO PO...

Page 4: ...p CASE DETERGENT AND SOFTENER BLEACH INLET ADJUSTABLE LEG CONTROL PANEL HOSE DRAIN POWER CORD In case of 3 wire power cord ground wire will not be provided GROUND WIRE OPTION FRAME FALL 3EA DOOR A cce...

Page 5: ...f the washer is installed on an unsuitable floor it could make considerable noise and vibration Installing Place Never install in these places 2Push the noise insulation plate into the end which decre...

Page 6: ...tap tight en the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly How to Connect the Inlet Hose Be careful not to mistake in supplying bet...

Page 7: ...eaned at proper time every 10 times of use Drain problem could be caused 1Put down the remained water in the hose And put a container under the filter to collect water 2Turn the cap counter clockwise...

Page 8: ...more than 35 while reducing power consumption by 40 5 The laundry detergent dissolves well in water because of the air bubble washing system 6 The adoption of the water currents to adjust the unbalan...

Page 9: ...the rotation of Pulsator Agitator Air bubble is created by the centrifugal force and rises up Draining Good draining The washer begins spin process after drainage condition Bad draining Draininig time...

Page 10: ...o the serious vibration and the spin process is interrupted 3 In case that P C B ASS Y gets OFF signal from the safety switch spin process are stopped and rinse process is started auto matically by P...

Page 11: ...g to process When operation is finished the TIME INDICATOR will light up STRUCTURE FUNCTIONAL PRINCIPLE 1 When the DRAIN MOTOR connected to the power source the DRAIN MOTOR rotates with 900 r p m and...

Page 12: ...s Planetary gear Sun gear Internal gear Pulsator Agitator 1 revolution 5 revolutions Gear pulley V belt Gear unit as Motor Motor 1800 60Hz 1500 50Hz Gear Unit as Directly V BELT Tub 695 745r p m 60Hz...

Page 13: ...IC OUTLET Warning 1Raise the top plate on the outer cabinet 2Loosen four screws mounting outer tub cover and remove outer tub cover from the tub ass y 4Loosen the pulsator agitator mounting screw and...

Page 14: ...NOTES 7Remove the tub i assy qRemove four special bolt of gear mechanism assy by using a box wrentch 8Lay the front of the washer on the floor 9Remove four special bolts of gear protect by using a box...

Page 15: ...he valve by using screw driver as shown in picture 3Take out the wire of motor synchronous from the braket 4Separate the motor synchronous from the base 6Remove the valve lid from the valve drain assy...

Page 16: ...HANISM FOR CLUTCH SPRING PROBLEM TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE Tool name Specification Q ty Fixing jig 1 Ratchet handle 1 Socket and extension bar socket 10mm 17mm per each Some cotton y...

Page 17: ...E SHORT OF SPIN PERFORMANCE IN THIS CASE YOU MUST EMPTY THE SPIN TUB FIRST 1 TO CHECK THE REVOLUTION OF SPIN TUB IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING THAT IS CLUTCH SPRING...

Page 18: ...t Remove the protector Remove the v belt Loosen the fastening nut Disassemble the spring washer Use wrench or driver ratchet handle extension bar socket 10mm Use fixing jig for pulley as to see fig 1...

Page 19: ...tch boss assembly Separate coupling from clutch boss ass y Cleaning Catch the boss and pull upward with spiral rotate in the clockwise direction Clean the drum plate coupling surface and contact face...

Page 20: ...sher Check the uneven face of cou pling is assembled upward Push in the clutch boss ass y with rotating on the clockwise direction After assembling rotate on the clockwise more 2 3 teeth and pull out...

Page 21: ...e protector Final checking Use fixing jig and 17mm socket wrench as if disassembling as fastening torque about 100 200kgf cm Check the end play up and downward and check the bind ing force too much or...

Page 22: ...hose drain I to the case filter with bond clamp 2 remove two screws 5 separate the drain hose i from the case filter ass y 8 tie up three screws q assemble the cavitation hose to the case filter with...

Page 23: ...tive Lead wire is defective SOLUTION Change water inlet valve Open the water tap Clean the filter Increase the water pres sure Connect the connector or the terminal properly Change the P C B AS Change...

Page 24: ...tion Change the air tube Air tube is defective Change the pressure switch Pressure switch is defec tive PROBLEM THE PUL SATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED CHECK POINT Does the motor op...

Page 25: ...housing Is the output voltage of the drain pump nor mal CAUSE SOLUTION Install the drain hose properly Remove the foreign mat ter from the pump hous ing Change the Drain pump Change the P C B ASS Y Im...

Page 26: ...itor termi nal good CAUSE SOLUTION Close the lid Change the door switch Change the safety switch Connect the connector properly Change P C B ASS Y Change the drain motor Change the P C B ASS Y Change...

Page 27: ...S Y Is the strange noise gen erated when the pulsator rotates in TEST MODE of P C B ASS Y Is the V belt worn out CAUSE SOLUTION Connect the plug Change P C B ASS Y Change Fuse Connect the connector pr...

Page 28: ...witch is inferior The load sensing is inferior After the load sensing operates about 7 seconds the message is displayed during 0 5 second and water level is always fixed high The water level sensing i...

Page 29: ...APPENDIX 28 WIRING DIAGRAM Wiring Diagram Pump Non Bubble Multi Valve 110 127...

Page 30: ...29 WIRING DIAGRAM Wiring Diagram Pump Non Bubble Multi Valve 110 127...

Page 31: ...30 WIRING DIAGRAM Wiring Diagram Non Pump Non Bubble 220 240...

Page 32: ...31 WIRING DIAGRAM Wiring Diagram Pump Bubble Multi Valve 220 240...

Page 33: ...PARTS DIAGRAM 32 PARTS DIAGRAM...

Page 34: ...33 PARTS DIAGRAM...

Page 35: ...34 PARTS DIAGRAM...

Page 36: ...35 PARTS DIAGRAM...

Page 37: ...TOR AS 17 5UF 450VAC 60UH CAN 1 220V 50HZ 3618955300 16 5 400 40X85 187TER 1 220V 60HZ 3618971900 18UF 450VAC 60UH CAN 1 240V 50HZ A10 3610702200 BUSHING HINGE POM DWF 200A 1 A11 361A101800 DOOR HINGE...

Page 38: ...01 UL CSZ 466FWU HFH 400 B15 7112501611 SCREW TAPPING T1 TRS 5 16 MFZN 2 3618964500 MOTOR SHADED POLE 230 240 50 AUS 1 240V 50Hz B16 3618964580 UNIT DRAIN PUMP 220V 50HZ L 1250 EARTH 410 1 220V 50Hz 3...

Page 39: ...2LM 35150 L1150 WH BL 1 240V 60Hz D13 36196L1B50 220V 50 60HZ SV MX7T16D 1806 L1150 BL 1 220V 50Hz 36196T1B50 DRAIN MOTOR 100 110 50 60 SV HJ7T06D 1806 L1150 BL 1 36196S1B50 120 127 60 SV KL6T13D 1806...

Page 40: ...39 PARTS DIAGRAM Circuit Diagram DWF 200AS...

Page 41: ...S M No WF200AS001 DAEWOO ELECTRONICS CORP 686 AHYEON DONG MAPO GU SEOUL KOREA C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC PRINTED DATE Oct 2003...

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