Brake System
14-9
Master Cylinder
Removal
●
Remove the back mirror.
●
Remove the front handle cover.(
⇨
4
–
8)
●
Remove the the rear handle cover.(
⇨
4
–
8)
●
Disconnect the front brake switch wire.
●
Drain the brake fluid.
●
Remove the front/rear brake hoses from the
master cylinders.
CAUTION
●
Remove the front/rear master cylinder holder,
and lift out the master cylinder.
Disassembly
●
Remove the front/rear stop switch.
●
Disassemble the piston boot, cir clip from the
master cylinder.
TOOL : SNAP RING PLIERS
●
Disassemble the washer, piston, spring from the
master cylinder.
●
Clean the master cylinder, reserve, master piston
with the recommended brake fluid.
Master cylinder inspection
●
Check the piston periphery for kink or scratch.
●
Check the primary and secondary cups for wear.
•
Brake fluid causes damage to the painted, plastic
or rubber parts. Do not spill fluid on these parts.
•
If contaminated, gently wipe off the fluid with a
piece of cloth or wash in water. Close hose joints
properly to prevent leakage of brake fluid.
•
Clean the disassembled parts with brake fluid,
and use compressed air to verify each passage is
not clogged.
•
Do not allow the disassembled parts to be
contaminated by waste material or dust.
Front master cylinder
Oil bolt
Stop
switch
Master cylinder set
Master cylinder
Rear master cylinder
Summary of Contents for NS125DLX
Page 1: ...SERVICE MANUAL...
Page 4: ...Service Information 1 2 Identification Numbers Frame serial number Engine serial number...
Page 22: ...MEMO...
Page 43: ...MEMO...
Page 44: ...Fuel System 5 0 Fuel tank Fuel strainer Fuel pump Carburetor...
Page 54: ...MEMO...
Page 58: ...L Crank Case Cover Kick Starter Continuously Variable Transmission 7 0 L crank case cover...
Page 76: ...Generator Starter Clutch 8 0...
Page 107: ...MEMO...
Page 108: ...Transmission Crankshaft Crank Case 11 0 R Crank Case Crankshaft L Crank Case...
Page 154: ...MEMO...
Page 168: ...MEMO...
Page 172: ...MEMO...
Page 180: ...MEMO...
Page 182: ...MEMO...
Page 190: ...2001 4 PRINTED 2001 4 PUBLICATION SERVICE MANUAL NO COPY...