Daedong KIOTI EX35 Manual Download

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EnginE TroublEshooTing ................................... 9-2
TracTor TroublEshooTing ............................... 9-4

TroublEshooTing

M47-EU-09.indd 1

2012-03-14 오후 7:20:57

Summary of Contents for KIOTI EX35

Page 1: ...r the years since 1947 and has been designed with the finest materials and under rigid quality control standards set forth by the KIOTI Engineering Department Knowledge of tractor operation is essential for many years of dependable service and reliability To help new owner s familiarize themselves with the KIOTI EX35 C EX40 C EX45 C EX50 C it is the policy of KIOTI tractor to provide an owner s ma...

Page 2: ... outside the European Community local laws will prevail Main protections on the tractors discussed in this manual ISO 3600 EU standards DESCRIPTION NON CABIN CABIN 1 ROPS Protection against overturning Yes Yes 2 FOPS Protection against objects falling from above No Yes 3 OPS Protection against penetration of objects from sides protection against hazardous chemicals No CategoryⅠ No CategoryⅠ M47 EU...

Page 3: ...ECAUTIONS BEFORE OPERATION SPECIFICATIONS DESCRIPTION OF OPERATING SYSTEM OPERATION 3 POINT HITCH IMPLEMENT OPERATION MAINTENANCE STORAGE AND DISPOSAL TROUBLESHOOTING INDEX SECTION 1 2 3 4 5 6 7 8 9 10 M47 EU 00 indd 3 2012 03 14 오후 7 11 08 ...

Page 4: ...l maintenance 1 19 Decal mounting location 1 19 DeCALs 1 21 Cautions for decal maintenance 1 24 Precautions before operation 2 1 Vehicle identification number 2 2 Production number 2 2 Engine number 2 2 Transmission number 2 2 Essential replacement part 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 specifications 3 1 General specifications 3 2 External dimensi...

Page 5: ...ke one side lamp 4 23 n indicator 4 23 h indicator 4 24 m indicator 4 24 l indicator 4 24 COOLANT WARNING LAMP 4 25 CRUISE INDICATOR 4 25 TRAVELING SPEED 3 12 IMPLEMENT LIMITATIONS 3 14 Standard size by implement 3 14 DESCRIPTION OF OPERATING SYSTEM 4 1 Exterior view 4 3 switch 4 5 Mounting location 4 5 Key switch 4 7 Combination switch 4 8 Hazard lamp switch 4 9 4WD switch 4 10 Cruise operation s...

Page 6: ...Draft Control Lever IF EQUIPPED 4 40 External position control lever 4 41 joystick lever 4 41 Mid PTO Lever Optional 4 41 LiftingArm Lower Link Speed ControlLever 4 42 Double Acting Lever Optional 4 42 Cabin System 4 44 Interior devices 4 44 Exterior devices 4 45 Entrance 4 45 Unlocking the door 4 46 Rear window 4 46 Working Light 4 47 Wiper 4 47 CASETTE TAPE RECORDER 4 49 ANTENNA 4 49 Indoor Lamp...

Page 7: ...f LIFT ROD 6 5 Adjustment of Top link 6 6 Precaution for installing How to use top link holes 6 6 Adjustment of stabilizer 6 7 Draft hitch and trailer 6 7 INSTALLING PTO SHAFT 6 9 Additional weight 4 63 Mass es and tire s 4 66 OPERATION 5 1 PRE OPERATION 5 2 Initial operation 5 3 OPERATING THE ENGINE 5 3 STARTING THE ENGINE 5 3 stopping the engine 5 8 OPERATING THE TRACTOR 5 11 How to drive 5 11 T...

Page 8: ...G BRAKE AND CLUTCH PEDALS H 7 12 Checking Gauges Meter and Easy Checker I 7 12 Checking Head Light 7 12 Hazard Light etc J 7 12 Checking Seat Belt and 7 12 ROPS K 7 12 Changing engine oiland replacing filter l 7 13 Replacing transmission fluid and filter m 7 15 Changing front axle case oil n 7 17 Adjusting Brake Pedal o 7 18 Lubricating Grease Fittings p 7 19 Checking Wheel Bolt nut Torque q 7 20 ...

Page 9: ...Ad 7 28 Adjusting Engine Valve Clearance ae 7 29 Replacing air cleaner filter af 7 29 Checking air conditioner hose Ag 7 30 Checking caB cushion rubber Ah 7 30 replacing air filter Ai 7 30 Flush cooling system and changing coolant Aj 7 30 Anti freeze 7 32 Bleeding fuel system Ak 7 32 Draining water from clutch housing al 7 34 Checking and replacing wiper am 7 34 Replacing Fuse an 7 36 Replacing ca...

Page 10: ...e to your vehicle or its equipment if the caution is not heeded Follow the advice provided with the caution This indicates that a condition may result in harm serious in jury or death to you or other persons if the warning is not heeded Follow the advice provided with the warning This mark indicates emphasis on notable characteristics of working procedures and information about technology for easi...

Page 11: ...rol On Position Turn Signal Engine Oil Pressure Battery Charging Condition Parking Brake Engine Coolant Temperature Fuel Level Middle Range High Range Creep Slow Fast Four Wheel Drive ON Headlight High Beam Headlight Low Beam Hazard Warning Lights Position Control Lowered Po sition Single brake light Neutral Position L Low speed travel light M Middle speed travel light H High speed travel light QT...

Page 12: ...M47 EU 00 indd 12 2012 03 14 오후 7 11 15 ...

Page 13: ...When parking the tractor 1 11 When operating the P T O 1 11 When using the 3 point hitch 1 12 Safety precautions during servicing 1 12 Safety precautions when using the loader 1 16 Safety decal maintenance 1 19 Decal mounting location 1 19 DeCALs 1 20 Cautions for decal maintenance 1 24 1 SAFETY PRECAUTIONS 1 M47 EU 01 indd 1 2012 03 14 오후 7 12 17 ...

Page 14: ...or damage to your tractor 7 When starting the tractor make sure your path is clear of people to avoid accidents caused by sudden movements 8 Before making reverse move ments with your tractor you should always check to see that the path is clear 1 It is recommended that you read and understand this entire manual before operation of your new trac tor Failure to do so could result in accidents or in...

Page 15: ...a passenger seat is installed Keep bystand ers away from the tractor while in operation 14 When getting on and off the trac tor handholds and step plates should always be used This will help to prevent accidental slips trips and falls 15 Be sure to scrape off mud or soil from your shoes before mounting the tractor T66O103a T66O104a T66O105a 9 Never operate this tractor or any other agricultural eq...

Page 16: ...f the ROPS unit is removed or loos ened for any reason the parts should be fitted back to their original posi tions and all bolts should be properly torqued 21 Extra caution should be taken when driving tractors with narrow tread widths For added stability you should adjust your rear wheel tread width see page 4 60 19 Before starting your tractor you should depress the clutch and make sure that al...

Page 17: ...rtridge respiration eyeprotec tion gloves etc X X X X X X T55O116a 1 Avoid accidental contact with gear shift levers while the engine is run ning Unexpected tractor move ments can result in bodily injury 2 Do not park your tractor on a steep incline and remember to shut off the engine and P T O be fore dismounting the tractor Precautions during operation When starting the engine T66O109a T66O108a ...

Page 18: ...from the drawbar Nev er hitch anything to the axle hous ing or any other point except the drawbar Pulling from any other lo cation only increase the risk of se rious personal injury or death 1 Drawbar 2 Towing Hook H11O110A 6 Improper use of the draw bar even if correctly positioned can cause a rear overturn 7 Do not overload an attachment or towed equipment Use proper counterweights to maintain t...

Page 19: ... while transporting Us H11O682A ing the proper adaptor parts attach the chain to the tractor draw bar support or other speci fied anchor location Provide only enough slack in the chain to per mit turning See your Dealer for a chain with a strength rating equal to or greater than the gross weight of the towed machine 11 If the front of the tractor tends to rise up when heavy imple ments are attache...

Page 20: ... incorrectly your tractor can become dangerous to you and bystanders Overload ing your tractor or using unsafe equipment can also be danger ous and should be avoided Re fer to the Specifications of Im plement Limitation which out lines the maximum load for safe tractor operation 18 Driving forward out of a ditch or steep inclines can cause the tractor to tip over backwards To avoid this you should...

Page 21: ...in features which may collapse under the tractor s weight The risk of tractor upset is even higher when the ground is loose or wet T66O115a 1 Lock the brake pedals togeth er when traveling at road speeds Brake both wheels simultaneously when making an emergency stop Uneven braking at road speeds could cause the tractor to tip over When driving the tractor 1 Brake Pedal Lock 2 Brake Pedal L 3 Brake...

Page 22: ...m when meeting another vehicle 6 Drive at speeds that allow you to maintain control at all times 7 Do not apply the differential lock while traveling at road speeds As the tractor may run out of con trol 8 Avoid sudden movements of the steering wheel as this can cause a loss of control of the tractor This risk is especially great when traveling at road speeds 9 Do not operate an implement while th...

Page 23: ...t is not in use 3 Before installing or using P T O driven equipment read the man H23O121a ufacturer s manual and review the safety labels attached to the equipment WARNING Before driving an implement through the PTO always make sure that all bystanders are well away from the tractor When using the PTO drive with a stationary tractor always make sure that the gears are in neutral and that the parki...

Page 24: ...e 2 When using a 3 point hitch mount ed implement be sure to install the proper counterbalance weight on the front of the tractor 3 When transporting on the road set the implement lowering control in the LOCK position to hold the implement in the raised position H23O123a In order to service your tractor you must park it on a flat level surface set the parking brake place the gear shift lever in ne...

Page 25: ... cool slowly rotate the cap to the first stop and allow sufficient time for excess pressure to escape Af ter all the pressure is released re move the cap completely If your tractor is equipped with a coolant recovery tank add coolant there rather than to the radiator T66O125a T66O126a M55O114a 7 If the tractor must be lifted for servicing take it to a suitably equipped workshop 8 Carry out the fol...

Page 26: ...pply in the available spaces and would be all too easily removed or ef faced during normal operation of the tractor M55O115a Apply the jack lift to the lifting points according to the type of operation and follow the safety procedures given before NOTE 12 When working with your tractors electrical components you must first disconnect the battery ca bles 13 To ensure that there are no acci dents fr...

Page 27: ...aulic fluid under pressure has sufficient force to penetrate skin causing serious personal injury Be sure to release all residual pressure Before dis connecting hydraulic lines Before adding pressure to the hy draulic system make sure that all connections are tight and that all line pipes and hoses are free of damage T66O129a T66O128a 19 Fluid escaping from pinholes may be invisible Do not use han...

Page 28: ... oil fuel coolant filters and battery T66O131a 1 Never let anyone get in the load er and use the loader as a work bench Otherwise it may lead to a fatal injury or even death Safety precautions when using the loader H11O102a 2 Do not stand under the lifted load er or get close to it Also low er the loader arm onto the ground before leaving the tractor Other wise it may lead to a fatal injury or eve...

Page 29: ...eath 4 Never carry a big object with the loader unless a proper implement is attached Keep a carried ob ject low during driving Otherwise it may lead to an injury or even death H11O104a H11O105a 5 When attaching or detaching the loader fix all parts which are con nected to the bucket and boom The bucket or boom can be acci dentally dropped down leading to an injury or even death H11O106a M47 EU 01...

Page 30: ...i ous injury or death 7 Keep bystanders away No riders H11O108a H11O107a IMPORTANT ROPS Roll Over Protective Structure sun canopy are not a FOPS Falling Object Protec tive Structure It never can protect the riders against falling objects Avoid driving the vehicle into a dangerous area such as falling rocks zone H11O107a C56O185A M47 EU 01 indd 18 2012 03 14 오후 7 12 39 ...

Page 31: ...1 19 SAFETY PRECAUTIONS 1 1 19 SAFETY PRECAUTIONS T66O133a Safety decal maintenance Decal mounting location M47 EU 01 indd 19 2012 03 14 오후 7 12 43 ...

Page 32: ...1 20 EX35 C EX40 C EX45 C EX50 C 1 20 EX35 C EX40 C EX45 C EX50 C T66O134a M47 EU 01 indd 20 2012 03 14 오후 7 12 49 ...

Page 33: ...RECAUTIONS 1 1 21 SAFETY PRECAUTIONS DeCALs 2 Part No T2625 55111 4 Part No T4625 52361 3 Part No T4625 52351 5 Part No T2615 54112 6 Part No T2350 54141 1 Part No T2615 53561 M47 EU 01 indd 21 2012 03 14 오후 7 12 52 ...

Page 34: ...C 1 22 EX35 C EX40 C EX45 C EX50 C 7 Part No T2325 50512 9 Part No T2181 54121 10 Part No T2325 50743 8 Part No T2445 50724 11 Part No T4125 56171 T4125 56171 12 Part No T4125 56111 T4125 56111 M47 EU 01 indd 22 2012 03 14 오후 7 12 55 ...

Page 35: ...Y PRECAUTIONS 13 Part No T4125 56161 Category 1 EN 15695 1 16 Part No T4125 56181 T4125 56181 14 Part No T4125 56151 T4125 56151 15 Part No T4125 56141 T4125 56141 17 Part No T4125 56121 T4125 56121 M47 EU 01 indd 23 2012 03 14 오후 7 12 58 ...

Page 36: ...decal Make sure to attach the decal to the correct position cleanly without bubbles after cleaning its mounting surface If a decal is attached to a com ponent to be replaced replace the decal as well Keep the decals clean and in tact If any decal is dirty wash it with soap and dry with a soft cloth Never use a solvent such a thinner or acetone since it can ruin the decals Do not spray high pressur...

Page 37: ...ction number 2 2 Engine number 2 2 Transmission number 2 2 Essential replacement part 2 4 Oils and fluids 2 4 Filters 2 4 Belts and rubber parts 2 5 Other components 2 5 2 Precautions before operation 2 M47 EU 02 indd 1 2012 03 14 오후 7 13 21 ...

Page 38: ...identification number Production number The engine serial number is on the intake manifold It is also stamped on the mounting surface of the injection pump as a precaution against loss of the plate This number indicates the engine type displacement injection timing and date of manufacture Engine number The transmission number is stamped on the transmission case on the PTO cover Transmission number...

Page 39: ... major service be sure to see your KIOTI dealer For service con tact the KIOTI dealership from which you purchased your tractor or your local authorized KIOTI dealer When in need of parts be prepared to give your dealer both the tractor and engine serial numbers Before using non KIOTI approved implements contact your nearest dealer regarding safety application of the implement To be filled in by p...

Page 40: ...ecified on the right to keep the tractor in perfect condition Filters for the engine transmission air cleaner and A C are consum ables that purify oil and air Make sure to replace the these items when changing oil Filters Essential replacement part Oils and fluids H11O205a ITEM SPECIFICATION CAPA Engine oil SAE 15W40 8L Trans mission fluid DAEDONG UTF55 Exxonmobil Mobilfluid 424 BP Tractran UTH Ex...

Page 41: ...attery is a very important con sumable component that supplies power to the alternator when the en gine is started Therefore make sure to check its discharging condition daily including its life span and electrolyte condition H11O207a Other components PART NO DESCRIPTION QTY E6201 32443 Engine Oil Filter 1 T4620 38841 Hydraulic Filter 1 T4125 38021 HST Hyd Filter 1 84612 4316 0 Fuel Filter Element...

Page 42: ...MEMO MEMO M47 EU 02 indd 6 2012 03 14 오후 7 13 24 ...

Page 43: ...cifications 3 4 noise levels as perceived by the operator 3 10 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 10 TRAVELING SPEED 3 12 IMPLEMENT LIMITATIONS 3 14 Standard size by implement 3 14 3 specifications 3 M47 EU 03 indd 1 2012 03 21 오전 11 09 10 ...

Page 44: ...h A1 3 942 155 2 3 942 155 2 2 Overall length A2 3 615 142 3 3 650 143 7 3 Overall length A3 3 280 129 1 3 410 134 2 4 Overall width B 1 565 61 6 1 625 64 0 1 760 69 3 5 Overall height C1 1 430 56 3 1 508 59 4 6 Overall height C2 2 365 93 1 2 415 95 1 2 445 96 3 7 Wheel base D 1 767 69 5 1 880 74 0 8 Tread E1 1 245 49 0 1 248 49 1 1 365 53 7 9 Tread E2 1 237 1 347 48 7 53 0 1 262 1 490 49 7 58 6 1...

Page 45: ...r Item MODEL EX35 C EX40 C EX45 C 50 C 1 Overall length A1 3 615 142 3 3 650 143 7 2 Overall length A2 3 280 129 1 3 410 134 2 3 Overall width B 1 565 61 6 1 625 63 9 1 760 69 3 4 Overall height C 2 425 95 5 2 455 96 7 2 485 97 8 5 Wheel base D 1 767 69 5 1 880 74 0 6 Tread E1 1 245 49 1 1 248 49 1 1 365 53 7 7 Tread E2 1 237 1 347 48 7 53 0 1 262 1 490 49 7 58 6 1 370 1 515 53 9 59 6 8 Ground cle...

Page 46: ...11 9 Transmission oil L u s gal 52 13 74 42 11 1 52 13 74 42 11 1 Front axle oil L u s gal 7 5 1 98 Drive train Clutch Dry single plate clutch Dry single plate clutch Transmission Shuttle Synchromesh shuttle lever Servo piston twin pedals Synchromesh shuttle lever Servo piston twin pedals Main Synchromesh 4 HST Synchromesh 4 HST Range Non synchromesh 3 3X2 as option Non synchromesh 3 Non synchrome...

Page 47: ...9 Transmission oil L u s gal 52 13 74 42 11 1 52 13 74 42 11 1 Front axle oil L u s gal 7 5 1 98 Drive train Clutch Dry single plate clutch Dry single plate clutch Transmission Shuttle Synchromesh shuttle lever Servo piston twin pedals Synchromesh shuttle lever Servo piston twin pedals Main Synchromesh 4 HST Synchromesh 4 HST Range Non synchromesh 3 3X2 as option Non synchromesh 3 Non synchromesh ...

Page 48: ...tch Quick turn QT None Brake Wet multiple plates Differential lock Standard for rear axle Tires Agricultural Front 7 16 6PR 8 16 6PR Rear 12 4 24 6PR 13 6 24 6PR Industrial Front 27x10 5 15 4PR 10x16 5 6PR Rear 43x16 20 4PR 14 9x24 8PR Turf Front 27x8 5 15 4PR 27x8 5 15 4PR Rear 41x14 20 4PR 41x14 20 4PR Hydraulic system Pump capacity L min gpm 57 8 15 2 63 9 16 8 Steering Non load reaction type f...

Page 49: ...wered dog clutch with rocker switch Quick turn QT None Brake Wet multiple plates Differential lock Standard for rear axle Tires Agricultural Front 9 5 16 6PR Rear 13 6 26 8PR Industrial Front 12 16 5 6PR Rear 17 5L 24 6PR Turf Front 29x12 5 15 4PR Rear 41 14 20 4PR Hydraulic system Pump capacity L min gpm 63 9 16 8 Steering Non load reaction type full hydraulic Hydraulic lift control Position draf...

Page 50: ...nes Speed PTO rpm engine rpm 540 2 520 540 2 500 540 2 520 540 2 500 Mid Optional PTO shaft 16 32 15 Splines Speed PTO rpm engine rpm 2 000 2 500 2 000 2 470 2 000 2 500 2 000 2 470 Min turning radius With one rear wheel braked feet m 9 3 2 85 9 5 2 91 Weight With CABIN lbs kg 4 138 1 877 4 131 1 874 4 387 1 990 4 310 1 955 Max Drawbar vertical load lbs kg 1 433 650 Max Trailer loading weight lbs ...

Page 51: ... rpm engine rpm 540 2 520 540 2 500 540 2 520 540 2 500 Mid Optional PTO shaft 16 32 15 Splines Speed PTO rpm engine rpm 2 000 2 500 2 000 2 470 2 000 2 500 2 000 2 470 Min turning radius With one rear wheel braked feet m 10 2 3 13 10 2 3 13 Weight With CABIN lbs kg 4 414 2 002 4 387 1 990 4 431 2 010 4 398 1 995 Max Drawbar vertical load lbs kg 1 433 650 Max Trailer loading weight lbs kg 7 716 3 ...

Page 52: ...nsmitted to the body as a whole depend on different parameters some of them relating to the machine others to the terrain and many specific for the operator The prevailing parameters are the type of terrain or work surface and the ground speed Vibrations cause discomfort for the operator and in some cases put his her health and safety at risk Make sure that the tractor is in good condition and tha...

Page 53: ...tion levels measured on seats in aws aws correct weighted value of the vibration acceleration m s2 Operator s Vibration level Seat type Directive of The European Parliament and of the Council Light weight operator Heavy weight opeartor W08SSS 78 764 EEC 1 24 m s2 1 12 m s2 M47 EU 03 indd 11 2012 03 21 오전 11 09 16 ...

Page 54: ... 5 08 3 33 5 36 2 68 4 32 2 81 4 52 2 96 4 76 3 3 88 6 24 4 06 6 53 4 28 6 88 3 45 5 55 3 60 5 80 3 80 6 110 4 5 27 8 48 5 51 8 86 5 80 9 34 4 68 7 53 4 90 7 88 5 16 8 3 High 1 5 97 9 61 6 25 10 05 6 58 10 59 5 31 8 54 5 55 8 93 5 85 9 41 2 8 35 13 43 8 72 14 04 9 20 14 80 7 41 11 93 7 74 12 46 8 17 13 15 3 10 72 17 25 11 21 18 04 11 81 19 00 9 53 15 33 9 95 16 01 10 50 16 89 4 14 55 23 42 15 21 2...

Page 55: ...0 21 3 0 18 0 29 0 19 0 30 0 16 0 26 0 17 0 27 4 0 24 0 39 0 26 0 41 0 22 0 35 0 22 0 36 Mid 1 0 26 0 41 0 27 0 43 0 22 0 36 0 24 0 38 2 0 35 0 57 0 37 0 60 0 32 0 51 0 33 0 53 3 0 45 0 73 0 48 0 77 0 40 0 65 0 42 0 68 4 0 62 1 00 0 65 1 04 0 55 0 89 0 58 0 93 High 1 0 70 1 13 0 73 1 18 0 62 1 00 0 65 1 05 2 0 98 1 58 1 03 1 65 0 87 1 40 0 91 1 47 3 1 26 2 03 1 32 2 12 1 12 1 80 1 17 1 88 4 1 71 2...

Page 56: ...not use 3 point hitch backhoe Tiller Max working width 1 650 65 1 854 73 1 854 73 Box Blade Max Cutting width 2 133 84 2 133 84 2 133 84 Rear Blade Max Cutting width 2 133 84 2 133 84 2 133 84 Rotary Cutter Max Cutting width 1 650 65 1 854 73 1 854 73 Grooming Mower Max Cutting width 1 828 72 1 828 72 1 828 72 Aerator Max Width 1 828 72 1 828 72 1 828 72 Landscape Rakes Max Cutting width 2 133 84 ...

Page 57: ...re gauge 4 17 Engine oil pressure warning lamp 4 18 Battery charging lamp 4 18 Head light high beam lamp 4 19 Turn Signal Lamp 4 20 Glow Plug Indicator 4 20 Parking brake warning lamp 4 21 PTO Indicator 4 22 4WD indicator 4 22 QUICK TURN indicator 4 23 Brake one side lamp 4 23 n indicator 4 23 h indicator 4 24 m indicator 4 24 l indicator 4 24 COOLANT WARNING LAMP 4 25 CRUISE INDICATOR 4 25 OPERAT...

Page 58: ... Mid PTO Lever Optional 4 41 Lifting Arm Lower Link Speed Control Lever 4 42 Double Acting Lever Optional 4 42 Cabin System 4 44 Interior devices 4 44 Exterior devices 4 45 Entrance 4 45 Unlocking the door 4 46 Rear window 4 46 Working Light 4 47 Wiper 4 47 CASETTE TAPE RECORDER 4 49 ANTENNA 4 49 Indoor Lamp 4 49 ACCESSORY 4 50 Sun Visor 4 51 Air Recirculation and Fresh Air Mode 4 51 Heater and Ai...

Page 59: ...er cover 4 bonnet 5 Headlamp ROPS mODEL H23O401A 6 ROPS 7 Turn signal lamp 8 Fender 9 Rearview mirror 10 Footstep 11 Work lamp 12 Top link 13 7 pin socket 14 Oil gauge 15 PTO Shaft 16 Crank lifting rod 17 Check link 18 Swing Draw Bar 19 Lower link M47 EU 04 indd 3 2012 03 14 오후 7 16 21 ...

Page 60: ... RR 2 Wiper 3 Rearview Mirror 4 Turn Signal Lamp FRT RR 5 Handle 6 Side Cover 7 Footstep 8 Bonnet 9 Headlamp 10 Top Link 11 Lifting Rod 12 Lower Link 13 Swing Draw Bar 14 Crank Lifting Rod 15 Check Link 16 License Plate Lamp 17 External Position Control Lever M47 EU 04 indd 4 2012 04 06 오후 3 30 21 ...

Page 61: ...M 4 4 DESCRIPTION OF OPERATING SYSTEM switch Mounting location H23O403a 1 Combination Switch 2 Key Switch 3 4WD Switch 4 Hazard Lamp Switch 5 PTO Selection Switch 6 PTO ON OFF Switch MANUAL Type M47 EU 04 indd 5 2012 04 06 오후 3 30 23 ...

Page 62: ... EX40 C EX45 C EX50 C H20O404a 1 Combination Switch 2 Key Switch 3 Display Mode Switch 4 Input Mode Switch 5 4WD Switch 6 Hazard Lamp Switch 7 Cruise Switch 8 PTO Selection Switch 9 PTO Switch HST type M47 EU 04 indd 6 2012 04 06 오후 3 30 25 ...

Page 63: ...tor goes off approx 8 seconds in cold weather NOTE B When the key switch is in position B the engine and all electrical devices in the vehicle are turned off However flasher lights and turn signal lights can be operated along with their indication lamps on the dash board ACC C When the key switch is turned to the position C brake lights flasher lights and turn signal lights can be operated D The p...

Page 64: ... light switch 2 Head light switch 3 Horn switch Stop the engine immediately if the oil pressure warning lamp does not go off after the en gine is started The engine may be severely damaged If the battery charge warn ing lamp does not go off af ter the engine is started check the electrical systems such as the alternator for damage Continuing to use the engine under this condition can dis charge th...

Page 65: ...ated while this switch is pressed up to operate the hazard lamps Hazard lamp switch 1 Hazard lamp switch A ON B OFF H11O410A Turn signal light switch H11O408a 1 Turn signal light switch A Right turn B Left turn The turn signal lights are used when turning the vehicle left or right Pull ing the lever up blinks the right turn signal light while pushing the lever down blinks the left turn signal ligh...

Page 66: ... hard surface 5 When cultivating a field or driving over a bank If the hazard lamps are turned on for an extended period of time while the engine is stopp ed the battery can be discha rged Therefore use them only in emergency The hazard lamp can be oper ated without the key inserted To avoid accident Engage the switch only when the vehicle is stationary While the 4WD is engaged drive the vehicle w...

Page 67: ... ate at a constant speed To deacti vate the cruise function depress the brake pedal and press the switch to the OFF position The cruise function is not activated during driving backward 1 Cruise operation switch A ON B OFF H11O412a Cruise operation switch Never use the cruise control function on a public or bumpy road or during turning Apply the left and right brake pedals before activating the cr...

Page 68: ...ition the engine is stopped and all parts are stopped Always keep the PTO driving part clean Also check that the PTO cover is open Disengage the PTO and the connecting shaft while driving on a road Be careful not to get your hand foot cloth or hair into any driving part while the PTO is in operation You can be se verely injured Make sure that no one is around the tractor and imple ment while the P...

Page 69: ...ntly set in the tractor rear PTO engagement engine run ning time engine rpm etc are dis played on the LCD panel Display mode switch 1 Display mode switch H20O416a The preset display mode value can be changed by inputting the desired value Input mode switch 1 Input mode switch H20O417a HST Type When engaging the PTO lower the engine speed engage the PTO and then accelerate the tractor gradually in ...

Page 70: ...ry Charge Warning Lamp 4 Parking Brake Indicator 5 Cruise Indicator 6 Glow Plug Indicator 13 High Speed Indicator 14 Engine Oil Pressure Warning Lamp 15 4WD Engaged Indicator 16 Fuel Gauge 17 Hour Meter 18 Coolant Temperature Gauge 7 Turn Signal Light LH 8 Tachometer 9 Turn Signal Light RH 10 Low Speed Indicator 11 Mid Speed Indicator 12 Neutral Indicator 19 Brake One Side Lamp MANUAL Type M47 EU ...

Page 71: ...olant Temperature Gauge 11 LCD display 12 Parking brake indicator 13 Brake one side lamp 14 Engine oil pressure war ning lamp 15 Coolant level warning lamp 6 Glow plug indicator 7 PTO indicator 8 Cruise indicator 9 High beam indicator 10 4WD Engaged indicator 16 Battery charge warning lamp 17 Neutral indicator DIGITAL Type M47 EU 04 indd 15 2012 04 06 오후 3 30 40 ...

Page 72: ... mark The hour meter indicates the total usage time of the tractor in 6 digits The last digit represents 1 10 hour For example if the hour meter shows 005205 the tractor has been used for 520 hours and 30 minutes The hourmeter does not operate if the engine is stopped even though the key switch is in the ON position 1 Fuel Gauge E Empty F Full Fuel gauge 1 Tachometer 2 Hourmeter Indicator 3 Rated ...

Page 73: ...dicates the normal engine temper ature Normal driving range 1 Coolant Temperature Gauge 2 Normal Driving Range C Cold H Hot H20O425A 1 Coolant Temperature Gauge 2 Normal Driving Range C Cold H Hot Make sure to control the work load so that the needle is not in the red zone If the needle stays in the red zone do not stop the engine immediately Instead reduce the work load to cool down the engine be...

Page 74: ...lamp comes on while driving stop the en gine immediately and check the en gine oil level If this lamp comes on even with the specified engine oil level have the tractor checked by your local KIOTI dealer or workshop immediately Engine oil pressure warning lamp MANUAL Type DIGITAL Type MANUAL Type DIGITAL Type If the oil level is below the specified range the engine can sieze The engine can be seve...

Page 75: ...driving the charging system such as the alternator is malfunctioning Therefore turn off all electrical devices and have the tractor checked by your local KIOTI Dealer or workshop as soon as possible This lamp comes on in blue when the high beam head light is switched on Driving with high beam head light disturbs an approaching vehicle s visibility For safe driving use the high beam head light only...

Page 76: ...EX50 C Glow Plug Indicator H23O430A Operating the turn signal lamp switch up and down turns on the corre sponding lamp in green Turn Signal Lamp H20O435A MANUAL Type DIGITAL Type H23O429A H20O433A DIGITAL Type MANUAL Type M47 EU 04 indd 20 2012 04 06 오후 3 30 47 ...

Page 77: ...rkshop immediately This indicates the operating condi tion of the preheat system When the key switch is turned to the ON po sition this indicator comes on for ap prox 8 seconds It is recommended to start the engine as soon as this in dicator goes off for best starting per formance This indicator may not turn on if the engine is warm In this case the engine can be started without the preheat operat...

Page 78: ...agement condition When the PTO is engaged this indicator comes on When the PTO clutch is disengaged this indicator goes off H23O442A 4WD indicator H20O439A This comes on to indicate 4WD en gagement The durability of the axle can be deteriorated if only one brake pedal is depressed dur ing the 4WD is activated CAUTION MANUAL Type DIGITAL Type CAUTION M47 EU 04 indd 22 2012 04 06 오후 3 30 49 ...

Page 79: ...indicate the quick turn operation This indicator comes on only during cornering with the driving mode se lection switch in the QT position When driving on a public road or at a high speed never use only one brake pedal The trac tor can roll over While the brake one side lamp is not illuminated the brake pedals are not inter locked and only one brake pedal can be depressed acci dentally Make sure t...

Page 80: ...t is at middle speed this lamp turned in green HST If the range shift is at high speed this lamp turned in green HST n indicator T46O576A If the range shift is in neutral posi tion this lamp turn in green HST If the shuttle lever is in neutral posi tion this lamp turns in green Manu al M47 EU 04 indd 24 2012 04 06 오후 3 30 52 ...

Page 81: ... lamp turned in green HST Coolant level warning lamp This comes on in yellow on the in strument panel when the engine coolant level is low H11O450a Cruise indicator H11O451a This comes on in yellow on the in strument panel during the cruise con trol function is activated DIGITAL Type DIGITAL Type M47 EU 04 indd 25 2012 04 06 오후 3 30 54 ...

Page 82: ...rake Pedal L 7 Brake Pedal R 8 Main Gear Shift Lever 9 Range Gear Shift Lever 10 Creep Gear Shift Lever 11 3 point Hitch Lowering Speed Knob 12 Mid Pto Shift Lever Option 13 Differential Lock Pedal 14 Joystick Lever For Loader Operation 15 Double Acting Lever A B 16 Foot Throttle 17 Double Acting Lever C D 18 Draft Control Lever 19 Lift Position Control Lever ROPS Model MANUAL Type T23O419A M47 EU...

Page 83: ...ng Brake Lock Lever 6 Hst Forward Pedal 7 Hst Reverse Pedal 8 Range Gear Shift Lever 9 Differential Lock Pedal 10 3 point Hitch Lowering Speed Knob 11 Mid Pto Shift Lever Option 12 Joystick Lever For Loader Operation 13 Double Acting Lever A B 14 Double Acting Lever C D 15 Draft Control Lever 16 Lift Position Control Lever T66O408A ROPS Model HST Type M47 EU 04 indd 27 2012 04 06 오후 3 30 58 ...

Page 84: ...Pedal Steering Wheel Angle Adjustment 5 Brake Pedal L 6 Brake Pedal R 7 Main Gear Shift Lever 8 Range Gear Shift Lever 9 Creep Gear Speed Lever 10 Joystick Lever For Loader Operation 11 Double Acting Lever A B 12 Draft Control Lever 13 Lift Position Control Lever Lifting Arm 14 Switch Panel 15 Power Socket 16 Parking Brake Lock Lever M47 EU 04 indd 28 2012 04 06 오후 3 31 00 ...

Page 85: ...ing Pedal Steering Wheel Angle Adjustment 5 Parking Brake Lock Lever 6 Forward Driving Pedal 7 Reverse Driving Pedal 8 Joystick Lever For Loader Operation 9 Double Acting Lever A B 10 Draft Control Lever 11 Lift Position Control Lever 12 Switch Panel 13 Range Gear Shift Lever 14 Power Socket Cabin model HST Type M47 EU 04 indd 29 2012 04 06 오후 3 31 02 ...

Page 86: ...uring shifting this lever 1 Put the range shift lever into the neutral position 2 Depress the pedal slightly to pre vent the gears in the transmission from rotating 3 Shift the range shift lever into the desired position with the brake pedal and front rear driving pedals depressed HST type 1 Range Gear Shift lever High Speed Mid Speed Low Speed N Neutral 1 Range Shift Lever High Speed Mid Speed Lo...

Page 87: ...ch pedal at a low speed as rota tional force of the axle has a major effect at a low speed Therefore disengage the clutch before depressing the brake pedal to stop the tractor Manual Type Reduce the speed before mov ing this lever since it is very dangerous to switch the driv ing direction at a high speed This lever is used to select forward or reverse driving The lever can be shifted while the tr...

Page 88: ... it is not possible to work at the standard speed due to hard soil When transplanting When working with a trencher ag ricultural When loading or unloading during driving 2 It is recommended not to use the creep speed under the following conditions When getting out of a puddle in muddy area When towing or trailing When working with a loader When doing public works 3 Precautions for creep speed Make...

Page 89: ... model 1st 2nd 3rd 540 750 1 000 rpm CAUTION Clutch Pedal 1 Clutch Pedal H11O460A MANUAL Type Make sure to depress the clutch ped al to its end To start off smoothly put the main and range shift levers into the proper positions and release the clutch pedal slowly Never put your foot onto the clutch pedal during driving The clutch disc can be worn pre maturely Be sure to depress the clutch pedal fu...

Page 90: ...then turn the steering wheel while depress ing the brake pedal on the turning side 3 Depressing only one brake ped al is not much effective while the 4WD is activated Effective in case of 2WD Brake pedal 1 Brake Pedal L 3 Brake Lock 2 Brake Pedal R A Lock B Unlock H23O461A HST Type MANUAL Type Be sure to disengage the clutch before depressing the brake pedal to stop the tractor CAUTION Make sure t...

Page 91: ...e adjusted for the driver s comfort Hold the steering wheel with both hands depress the tilt pedal light ly and then adjust the position of the steering wheel as desired If the vehicle is driven with the parking brake partially or com pletely engaged it may cause early wear of the brake disc To stop the tractor depress the brake pedal and pull the lever up to apply the parking brake The parking ba...

Page 92: ...t pedal selects the forward driving while depressing the right pedal selects the reverse driving Unlike a gas pedal these HST pedals act like a main speed shift in a mechanical tractor There fore depress them deeper to ob tain higher speed with lower torque and release them to obtain lower speed with higher torque For heavy load job such as front end loader operation use low or medium speed of the...

Page 93: ...e a paddy field Differential Lock Pedal 1 Lock Pedal A Release to Disengage B Depress to Engage H23O467A The differential lock should be engaged only while the driving clutch is engaged If the dif ferential lock pedal does not move when depressing it try to depress it again after releas ing it When engaging the differential lock reduce the engine speed After engaging it accelerate the tractor Make...

Page 94: ...lled Release the lever after adjustment Make sure that the lever is returned and the seat is firm ly fixed after adjustment Seatback reclining 1 Seatback Adjustment Lever H11O469A 1 Seat Adjustment Lever To adjust the seat position pull the lever 1 to left under the front of the seat slide the seat to the desired po sition and then release the lever Make sure that the seat is firmly fixed by movin...

Page 95: ...e to fasten the seat belt be fore driving position control lever 1 Position Control Lever 3 Lower Link 2 Lock Bolt A Lowering B Lifting T46O518A Always fasten the seat belt when the tractor has ROPS properly Otherwise never wear the seat belt Make sure that the seat belt is not twisted It cannot work properly leading to a danger ous situation Be extra careful not to let any part of your body under...

Page 96: ...e draft function at mid load The position control lever is used to keep the plowing depth constant dur ing work The implement attached to the lifting arm can be lowered by pushing the lever while the implement is raised by pulling the lever In order to limit the lowering height of implements use the lock bolt 2 to limit the operating range of the lever For detailed information refer to Ini tial Op...

Page 97: ... control lever When operating the external position control lever make sure that the shift levers and PTO shift lever are set in the neutral position Also make sure that the parking brake is applied and the engine is idling Use the outer position control lever only on a level ground This joystick lever is used only to lift and lower the loader attached to the tractor For detailed information refer...

Page 98: ... mid PTOs at the same time Use only approved implements for the mid PTO Turning the lever counterclockwise increases the lowering speed while turning it clockwise decreases the lowering speed Also turning it clock wise to its end can fix the implement to a certain position 1 Lowering Speed Control Lever A Low Speed B High Speed H23O477A Lifting Arm Lower Link Speed Control Lever This lever does no...

Page 99: ...YSTEM This lever is used to control a auxil iary hydraulic implement installed to rear Lowering the lever supplies hydrau lic fluid to Port B while raising it sup plies hydraulic fluid to Port A See chapter 5 Operation for de tails M47 EU 04 indd 43 2012 04 06 오후 3 31 23 ...

Page 100: ... EX50 C H11O479a Cabin System Interior devices 1 Air Outlet 2 Speaker 3 Air Inlet 7 Inside Rearview Mirror 8 Side Window Handle 9 Cassette Tape Recorder 4 Sun Visor 5 Heater Air Conditioner Switch 6 Room Lamp CABIN Model M47 EU 04 indd 44 2012 04 06 오후 3 31 25 ...

Page 101: ...bin can be kept comfortable and pleasant by operating the air conditioner and heater 4 The cabin structure is safe as it is verified by the ROPS Roll Over Protection Structure test Howev er make sure to fasten the seat belt for best protection 1 Work Light FR 5 Outside Rearview Mirror 2 Work Light RR 6 Door Handle 3 Antenna 7 Turn signal lamp 4 Wiper Enter or leave the tractor through the left han...

Page 102: ... close it hold the handle and pull it gently The rear window may not be opened due to an implement Make sure to check if there is enough space to open the win dow to prevent damage and breakage by an implement Never drive the tractor with the door open An accident can occur H11O482a WARNING Unlocking the door Pull the lever to open the door in the cabin H11O4F1a M47 EU 04 indd 46 2012 04 06 오후 3 3...

Page 103: ...g Light Switch Front 2 Working Light Switch Rear 3 Working Light Front Rear H11O484A Do not drive the tractor on a road with the work lights ON at night The approaching or following vehicle s visibility can be dis turbed which is very danger ous for both drivers In this case use the hazard lamps The key switch should be positioned to the ACC or ON position at this moment WARNING 1 Wiper Operating ...

Page 104: ...asonal washer fluid in winter The washer fluid motor can be damaged if you are trying to spray the washer fluid when its tank is empty Therefore make sure to check the fluid level before driving Spray enough washer fluid and operate the wiper if there is dirt on the window When op erating the wiper while it is fro zen to the window its fuse can be blown In this case operate the wiper after increas...

Page 105: ...r Lamp If you press the lens the indoor lamp will be turned on If you press it again it will be turned off H11O488a The room lamp can be oper ated without the key inserted However turning it on for an extended period of time can discharge the battery 1 Antenna H11O487a ANTENNA Inserting cassette tape Inserting a cassette tape operates the cassette player automatically For detailed information refe...

Page 106: ...Cup Holder 2 Storage There are two storage areas and three cup holders above the left and right lever guides in the cabin H11O448a Cup Holder and Storage Cigarette Lighter 1 Cigarette Lighter H11O447a Press in the cigarette lighter and re lease it When it becomes heated it automat ically pops out Then it is ready for use Its socket can also be used for another source of power The ciga rette lighte...

Page 107: ...w B Inside Air Recirculation It is possible to recirculate internal air or draw fresh air by operating the air conditioner When the lever is pushed to the A side outside air comes in and circu lates in the cabin When it is pushed to the B side the vents are opened and inside air circulates in the cabin It is not possible to block outside air from coming in even in the recircula tion mode In the fr...

Page 108: ...n mode only if necessary Continued oper ation of the air recirculation mode can cause the inside to become stuffy causing head aches drowsiness or frost on the windows Do not operate the recirculation mode for an extended period of time Heater and Air Conditioner The air conditioner should be operat ed with the engine running H11O492A 1 Fan Speed Control Dial 3 Temperature Control Dial 2 Vent Mode...

Page 109: ...ioner Switch Fan Speed Control Dial Press it to activate the air conditioner and press it again to deactivate the air conditioner The heater can be operated by the temperature control switch and fan speed control switch Vent Mode Control Dial Air flows out from four left and right vents toward the driver when turning the vent mode dial to the posi tion M47 EU 04 indd 53 2012 04 06 오후 3 31 39 ...

Page 110: ...ontrol dial only con trols the amount of air flowing through the heater and air conditioner Therefore unnecessary load can be applied to the air conditioner if this dial is set to the high temperature with the A C in operation Air flows out from four front vents to ward the driver when turning the vent mode dial to the position Air flows out from four front and four left and right vents when turni...

Page 111: ... keeping the A C on for an ex tended period of time inside air can become impure There fore draw outside air and ven tilate the cabin regularly Air conditioner maintenance Make sure to follow the instructions below to keep the air conditioner in the best condition 1 Operation in winter season During the winter time run the air conditioner once or twice every month to prevent refrigerant leak age a...

Page 112: ...estroy the ozone layer Be careful when servicing the A C system Do not use unspecified re frigerant and compressor oil or the air conditioner system could be seriously damaged The performance of the A C becomes poor when the refrig erant is insufficient Howev er charging the air condition er with excessive refrigerant affects its performance nega tively Therefore have the sys tem checked by a KIOT...

Page 113: ...fore stay out of their way when checking or in flating tires When driving on a road with an implement which has exterior lamps such as a trailer make sure to turn on those lamps by connecting them to the 7 pin socket in order to prevent an accident Make sure to check for prop er operation after connecting the 7 pin socket to the trailer It may not operate depending on the trailer specifications Co...

Page 114: ...m 47 psi 12 4 24 8PR 157 kPa 1 6 kgf cm 22 7 psi 7 5 16 8PR 324 kPa 3 3 kgf cm 47 psi 12 4 24 8PR 157 kPa 1 6 kgf cm 22 7 psi Turf 27 8 5 16 4PR 207 kPa 2 1 kgf cm 30 psi Turf 41 14 20 4PR 173 kPa 1 8 kgf cm 25 psi 29X12 5 15 4PR 138 kPa 1 4 kgf cm 20 psi 41 14 20 4PR 173 kPa 1 8 kgf cm 25 psi Ind 10 16 5 6PR 311 kPa 3 2 kgf cm 45 psi Ind 14 9 24 6PR 180 kPa 1 9 kgf cm 26 psi 12 16 5 6PR 276 kPa 2...

Page 115: ...WARNING Never operate tractor with a loose rim wheel or axle Always tighten nuts or bolts to the specified torque Make sure to frequently check that all these parts are firmly tightened Make sure to perform inspec tion daily tread 1 Bolt 2 Rim Bolt 3 Disc H23O4D0A When working on a field where crops are linearly aligned the tread should be adjusted so that the tires do not cross over the crops It ...

Page 116: ...4 60 EX35 C EX40 C EX45 C EX50 C 4 60 EX35 C EX40 C EX45 C EX50 C Standard tread dimension rear wheel H23O4D1A Agricultural Turf Industrial M47 EU 04 indd 60 2012 04 06 오후 3 31 51 ...

Page 117: ...t is necessary to change the tire specification or installation method WARNING Front Tire sizes Inflation pressure Agri 7 16 6PR 256 kPa 2 6 kgf cm 37 psi 8 16 6PR 235 kPa 2 4 kgf cm 34 1 psi 9 5 16 6PR 138 kPa 1 4 kgf cm 20 psi 260 70 16 196 kPa 2 0 kgf cm 28 4 psi 380 70 24 196 kPa 2 0 kgf cm 28 4 psi 280 70 18 196 kPa 2 0 kgf cm 28 4 psi 260 70 R16 196 kPa 2 0 kgf cm 28 4 psi 7 5 16 8PR 324 kPa...

Page 118: ...psi 12 4 24 8PR 157 kPa 1 6 kgf cm 22 7 psi Turf 41 14 20 4PR 173 kPa 1 8 kgf cm 25 psi 41 14 20 4PR 173 kPa 1 8 kgf cm 25 psi Ind 14 9 24 6PR 180 kPa 1 9 kgf cm 26 psi 17 5L 24 8PR 180 kPa 1 9 kgf cm 26 psi Rear wheels Example 1 Wheel Bolt 3 Rim 2 Rim Bolt 4 Disc The rear axle tread width are adjust able by changing the installation of the tire together with rim to the disk to suit the type or co...

Page 119: ...Nut 5 Balance Weight 6 Bolt If the loader is not installed attach a weight to the front frame of the tractor as a safety measure If a heavy implement is installed at the rear or when towing a heavy trailer the front wheels may be lifted Add suffi cient weight to keep steerability and to prevent rollover If sufficient weight such as front loader is applied to the front wheels remove the extra front...

Page 120: ... disc shortened axle life and increase in fuel consumption IMPORTANT Max load 25kg X 2 Pieces 110lbs When installing or removing a weight always check the tire inflation pressure and adjust it as necessary The front weights are available at the KIOTI Dealer For required number of weights consult your local KIOTI Dealer Attach only required amount of weight The life of the axle or wheel can be shor...

Page 121: ...evel 75 with the valve stem If the tire without a tube is not filled with water and calcium solution suffi ciently a part of the ream is exposed resulting in corrosion For a tire with a tube fill it up to 90 of its level The liquid injection should be performed only by a qualified service personnel For detailed information contact your local KIOTI Dealer NOTE If the liquid ballast is used inflate ...

Page 122: ...4 6PR 1 200 2 400 70 6 EX40 EX40H EX45 EX45H EX50 EX50H Front Agri 8 16 6PR 600 1 200 34 3 3 500 Rear 13 6 24 6PR 1 340 2 300 65 7 EX45 EX45H EX50 EX50H Front Agri 9 5 16 6PR 725 1 450 41 4 3 500 Rear 13 6 26 8PR 1 580 2 050 58 6 EX40 EX40H EX45 EX45H EX50 EX50H Front Turf 27 8 5 16 4PR 555 1 110 31 7 3 500 Rear 41 14 20 4PR 1 395 2 390 68 3 EX40 EX40H Front Ind 10 16 5 6PR 1 585 1 500 42 9 3 500 ...

Page 123: ... 770 2 000 57 1 EX40 EX40H Front Agri 260 70 R16 608 1 200 34 3 3 400 Rear Agri 340 85 R24 1 102 2 200 65 7 Front Agri 7 5 16 8PR 665 1 200 34 3 3 500 Rear Agri 11 2 28 8PR 1 320 2 300 65 7 Front Agri 6 50 16 8PR 517 1 030 29 4 3 500 Rear Agri 12 4 24 8PR 1 284 2 470 70 6 EX50 EX50H Front Turf 29X12 5 15 4PR 599 1 100 31 7 3 500 Agri 7 5 16 8PR 1 395 2 390 68 3 Agri 280 70 R18 665 1 200 34 3 3 400...

Page 124: ...MEMO MEMO M47 EU 04 indd 68 2012 04 06 오후 3 31 56 ...

Page 125: ...raise the rops to 5 16 upright position 5 16 Parking 5 17 Turning 5 18 Driving on slope 5 18 The cautions when coming in and out of paved road 5 19 precautions while 5 19 driving on the road 5 19 loading into and unloading out of the truck 5 20 Precautions when using power steering 5 21 3 point hitch control system 5 23 Exterior hydraulic control system 5 26 M47 EU 05 indd 1 2012 03 14 오후 7 17 26 ...

Page 126: ...ormation titled as Danger Warning and Caution thoroughly for the safe operation Check item Walk around inspection a Check the engine oil level Check the transmission oil level Check the coolant level Clean the grill and radiator screen Check the air cleaner filter Check the brake pedal Check all dash gauges and indica tors Check head lights tail lights and all working lights Check accessible wirin...

Page 127: ... Do not drive the tractor at the maximum speed on a road 4 Never apply excessive load during work 5 Idle the engine at a low speed for 2 to 3 minutes before stopping it Driving a new tractor at a high speed or load can damage its overall dura bility Make sure to run the tractor at the proper work load and speed for the initial operation of 10 to 20 hours Initial operation OPERATING THE ENGINE STAR...

Page 128: ...ith the parking brake lever Check that the parking brake lamp on the gauge board illuminates 2 To release the parking brake press the brake pedals again 1 Parking Brake 3 Connecting Hook 2 Brake Pedal A Depressing B Pressing Down H23O501A HST Type MANUAL Type Make sure that the brake pedals are fully depressed before pull ing the parking brake lever up IMPORTANT When the parking brake is en gaged ...

Page 129: ...a 2 P T O Switch 3 Range Gear Shift Lever Hi Mid Lo HST 4 Forward Reverse Driving Pedal H11O504a Make sure that no one is around the implement or be hind the tractor 1 Position Control Lever A DOWN 6 Lower the attachment by pushing the position control lever toward H11O505A For the HST model it cannot be started while the range gear or PTO is engaged IMPORTANT MANUAL Type HST Type M47 EU 05 indd 5...

Page 130: ...ease Start Condition HST Opera tor on the seat Depressing brake pedal Range shift le ver PTO and Mid PTO levers should be in neutral position Start Condition Mechanical Operator on the seat De pressing brake pedal Shuttle lever PTO and Mid PTO levers should be in neutral position Operation continuance condi tion when operator leaves from the seat Parking brake ON Shuttle HST lever is in neutral po...

Page 131: ... start 11 Warm up the engine for 3 to 4 minutes 10 minutes in winter af ter releasing the clutch pedal 10 When the engine is started re lease the key Then the key is automatically turned back to the ON position Never operate the start mo tor for 10 consecutive seconds as it consumes a lot of power If the engine cannot be started within 10 seconds wait for 30 seconds and try again When trying to st...

Page 132: ...rely damaged if it is run with the oil pressure warning lamp ON WARNING If driving the tractor for an ex tended period of time with the charge warning lamp ON the battery can be discharged and the tractor s electrical system can be damaged WARNING stopping the engine 1 Make sure to reduce the engine rpm before stopping the engine 2 Depress the clutch pedal and put all shift levers in the neutral p...

Page 133: ...al devic es and remove the ignition key before leaving the tractor Also be careful not to lose the ignition key as the keys used for all KIOTI tractors are the same in shape The horn turn signal lamp and hazard lamp can be operated without the key inserted How ever using these components without the engine started can discharge the battery IMPORTANT Warming up the engine exces sively increases fue...

Page 134: ...tective glasses and gloves and open the hoods of both tractors Remove the battery termi nal cover as necessary 4 Connect the alligator clips on both ends of the red positive cable to the positive terminals of both bat teries 5 Connect one clip of the black neg ative cable to the negative terminal of the normal battery and the other clip to the tractor body with the dis charged battery Make sure to...

Page 135: ...at may move suddenly causing the loss of control of the tractor WARNING Always wear the seat belt when cap is installed If the seat belt is worn across the abdomen or waist not the hips an injury can occur in case of an accident or impact Do not wear the seat belt if the ROPS is not installed or folded WARNING 1 Steering wheel 2 Tilt Pedal A Lowering B Lifting H23O512A 3 Adjust the steering wheel ...

Page 136: ... trac tor can lose its balance and be off the track 4 Make sure the brake pedal of the left and right side is engaged 1 brake pedal LH RH 2 Brake Lock 1 position control lever A Lifting H11O513A HST Typ MANUELL Typ H11O514A WARNING 6 Increase slowly the engine RPM from idle speed to the medium speed H23O515A 1 Hand Throttle Lever Decrease Increase M47 EU 05 indd 12 2012 03 14 오후 7 17 39 ...

Page 137: ...king Brake 2 Brake Pedal 3 Connecting hook A Depressing B Pressing Down H11O517A MANUAL Type To avoid accidents Do not release the clutch ped al abruptly The tractor may start off abruptly resulting in rol lover CAUTION 1 Shuttle Lever 2 Main Shift Lever 3 Range Shift Lever H11O518A MANUAL Type M47 EU 05 indd 13 2012 03 14 오후 7 17 41 ...

Page 138: ...r put a foot on the clutch pedal during driving The clut ch disc can be rapidly worn Make sure to operate the clutch fast when disengaging it and slowly when engaging it Do not change the tractor speed abruptly for safe driving When driving on a slope or loading or unloading the trac tor to a transporting vehicle reduce the speed in advance so that there is no need to shift the gear in the middle ...

Page 139: ...r of the tractor It is very dangerous to drive with the ROPS folded Fold the ROPS only when there is ab solutely no possibility for roll over If the situation changes unfold the ROPS immediately CAUTION T46O513A To avoid personal injury Hold the ROPS tightly with both hands and fold the ROPS slowly and carefully CAUTION 3 Align pin holes insert set pin and secure them with the clip pin 1 Grip Bolt...

Page 140: ...do not fasten the seat belt It can be dangerous in case of tractor rollover to raise the rops to upright position 1 Remove both the grip bolt clip pin and set pin 2 Raise ROPS to the upright posi tion T46O515A CAUTION 3 Align pin holes insert set pin and secure them with the clip pin 4 Fix the ROPS with the grip bolt 1 Grip Bolt 2 Set Pin 3 Clip Pin T46O516A M47 EU 05 indd 16 2012 03 14 오후 7 17 44...

Page 141: ...or on a slope stop the engine with the parking brake applied and engage the low speed gear Also put the shuttle shift lever into the forward driving position on an uphill and into the reverse driving position on a downhill H23O520A 1 Chocks 2 parking brake Lever Parking MANUAL Type HST Type 7 If it is necessary to park the trac tor on a slope with the engine run ning chock all four wheels 1 and pe...

Page 142: ...his symptom make sure to apply the parking brake Get off the tractor after check ing that the tractor is com pletely stopped and the park ing brake is firmly applied Do not park the tractor on tall grass or hay If grass or hay contacts with the muffler it can catch fire IMPORTANT WARNING Driving on slope 1 Please drive according to the con ditions of the slope at safe speed so that the engine is n...

Page 143: ...a right angle 3 Enter and exit the field by driving the tractor at a right angle to the bank 4 When going up lower the imple ment not to let the front wheel rise Raise the implement as soon as the front and rear wheels are over the bank 5 It is recommended to use the 4WD and drive backward when moving onto a bank WARNING C56O502A 1 When you change the driving di rection on the road let other car k...

Page 144: ...fe place to ser vice If not it can cause per sonal injury WARNING WARNING loading into and unloading out of the truck 1 When you load the tractor do it by driving backward 2 If the engine stalls out halfway step on the brake pedal at once and then take away the pedal slowly to reach the road After that start the engine again to go up When transporting the trac tor with a truck fix the tractor firm...

Page 145: ...alance more stable for safe working 4 When turning the steering wheel to one side the operating sound of the safety valve relief valve is heard Do not operate the trac tor keep the valve sound is heard continually OK for a short period of time The temperature of the hydraulic fluid may rise causing malfunction The non load reaction type means that the reaction force or impact applied to the front ...

Page 146: ...iving Do not release the steering wheel to return to the straight ahead position after turn ing while driving The steer ing wheel in this tractor is not a self return type Releasing the steering wheel while driv ing may lead to a massive ac cident When driving on a road with an implement attached to the rear of the tractor the friction of the front wheels becomes poor resulting in poor steer abili...

Page 147: ...tem 1 Position Control Lever A Lowering B Lifting H11O538A 1 Lower Link 5 Therefore the implement attached to the lower link may be lifted by protrusion on the ground when it is lowered to the ground It is called as floating 2 Pushing the lever forward lowers the lower link while pulling the le ver backward lifts the lower link 3 The height of the lower link is pre cisely controlled proportional t...

Page 148: ...of lifting arm lower link on Page 4 36 H11O530A If trying to lift an object with excessive weight by the 3 point hitch while the trac tor is not equipped with prop er front suit case weights the front wheels may be lift ed instead leading to roll over Make sure to follow the speci fications for use 1 Position Control Lever 2 Lock Bolt H11O580A 7 The lower limit of the implement s lowering height c...

Page 149: ...on of the draft control le ver should be different based on the condition of soil to keep the plowing depth constant When working on a new field it is recommended to put the draft control lever to the proper position for the desired plowing depth and lock the lever with the lock bolt 6 When using an implement which requires no draft function such as a rotary tiller and mower use the highest hole o...

Page 150: ...ting arm can be raised a little CAUTION The implement may shake up and down as the draft sensor is under impact when the trac tor is passing over irregular ground with the middle or low est top link hole selected In this case put the draft control lever to the Deep position to decrease the sensitivity of the draft function or select the highest top link hole If the tractor has been stored for a lo...

Page 151: ...n extended period of time the relief valve is kept open and the tempera ture of the hydraulic fluid ris es leading to damage of var ious hydraulic parts such as the oil seals and O rings When the detent valve is in operation unnecessary load is applied to the engine Therefore the engine pow er decreases significantly and noise and vibration by opening of the relief valve increase It is hard to sta...

Page 152: ...female cou plers If foreign material enters the hydraulic components it can lead to malfunction of the system 4 Open the dust proof cover of the female coupler of the tractor and insert the male coupler of the im plement A clicking sound is heard when the couplers are engaged 5 Pull the hydraulic hose of the im plement to check that the couplers are properly connected It is recommended to use the ...

Page 153: ...uter load is applied to the implement it is hard to connect the implement in the future 5 Remove the male coupler by pushing the female coupler boss of the tractor backward Never connect or disconnect the implement hydraulic hose while the pressure in it is not released or the engine is run ning It is hard to connect and disconnect the hose and hy draulic fluid can be sprayed from the hose and get...

Page 154: ...MEMO MEMO M47 EU 05 indd 30 2012 03 14 오후 7 17 53 ...

Page 155: ... 6 5 Adjustment of LIFT ROD 6 5 Adjustment of Top link 6 6 Precaution for installing How to use top link holes 6 6 Adjustment of stabilizer 6 7 Draft hitch and trailer 6 7 INSTALLING PTO SHAFT 6 9 Handling loader 6 11 fixation points for front end loader 6 12 Driving on slope 6 13 Joystick lever 6 14 Joystick valve 6 17 M47 EU 06 indd 1 2012 03 15 오후 2 56 00 ...

Page 156: ...nt 2 Put all the shift levers in the neu tral position stop the engine and apply the parking brake H11O562A 1 Implement Support 1 Telescopic Stabilizers Pin H11O567A 3 Remove both of the Telescopic Stabilizers fixing pins When removing installing an implement remove the check link pin to use the lower link end cassette type effectively 1 Latch 2 Lower Link End H11O564A 4 Press the latch to pull ou...

Page 157: ...r link end is inserted to its original position 1 Lower Link End H11O569A 7 Separate the top link from its bracket and turn it to adjust its length so that it becomes close to the upper bracket mounting hole of the implement Then fit it to the mounting hole insert the lock pins and fix it with the snap pin Remove the implement support as nece ssary 1 Top Link 3 Snap Pin 2 Lock pin H11O561A M47 EU ...

Page 158: ...versal joint to the PTO shaft if necessary At this time stop the engine lower the implement onto the ground and set the PTO gear neutral 1 Telescopic Stabilizers Pin H11O563A 10 Remove the implement in the re verse order of installation and use the implement support as nece ssary Consult your local KIOTI Deal er for selection of the univer sal joint When selecting a universal joint make sure that ...

Page 159: ...ements 3 Crank Lifting Rod R 4 Telescopic Stabilizers 1 Lift Rod 2 Lift Rod Handle 3 Stopper 1 Adjust the implement level bal anced by turning the lift rod handle 2 After adjustment fix it with the stopper 1 Top Link 2 Crank Lifting Rod L Adjustment of LIFT ROD 5 Lower Link 6 Draft Hitch M47 EU 06 indd 5 2012 03 15 오후 2 56 07 ...

Page 160: ...Install the top link to the desired position and install the pin and re tainer pin 2 Fix Top link with fixed nut after ad justing top link H11O536A Stop the engine and lower the attachment on the ground pri or to disconnecting the lift rod from the lower link Check that the attachment for proper sup porting and there s pressure remained in the hydraulic sys tem to remove the lift rod hold ing the ...

Page 161: ...ic Stabilizers 2 Pin 1 Adjust the telescopic stabilizers to control horizontal sway of the im plement It is also used to set the implement on the back of the trac tor in center 2 To adjust the check link pull out the pin and adjust it until the de sired transverse moving distance is obtained 3 Fit the pin to the gardening hole fixed for normal operation and long hole moving for draft work Draft hi...

Page 162: ...liary safety chain when installing a trailer Improper use of the draw bar even if correctly positioned can cause a rear overturn Do not overload an attachment or towed equipment Use prop er counterweights to maintain tractor stability Hitch heavy loads to the draw bar only Make sure that there is nobody or not obstacle between trac tor and trailer WARNING M55O117A C56O174a M47 EU 06 indd 8 2012 03...

Page 163: ...over is in its position before driving the PTO shaft The tractor PTO and PTO shaft should not be interfered by any surrounding parts Never go close to the rotating PTO or tractor PTO shaft A se vere accident can happen Before driving an implement through the PTO always make sure that all bystanders are well away from the tractor When using the PTO drive with a stationary tractor always make sure t...

Page 164: ...ull height and check that at least 1 4 of the total length of the telescopic section of the drive shaft is en gaged WARNING M55O626A Ref to the chart below as to installing of an universal joint 1 PTO Cover A Allowable angle of universal joint 50 The type of PTO shaft Allowable angle of universal joint SAE 1 3 8 6 splines 50 degree M47 EU 06 indd 10 2012 03 15 오후 2 56 13 ...

Page 165: ...ard 6 Tilt Cylinder 7 Bucket For detailed information about instal lation and use of the front loader re fer to the separate manual of the loader Check the transmission fluid level and add fluid as neces sary after installing an imple ment related to the hydraulic fluid such as a loader or back hoe and driving the tractor for a test IMPORTANT M47 EU 06 indd 11 2012 03 15 오후 2 56 15 ...

Page 166: ... C 6 12 EX35 C EX40 C EX45 C EX50 C When you do install the front loader certainly mount the bolt for mounting bracket at indicated point WARNING fixation points for front end loader H11O684A M47 EU 06 indd 12 2012 03 15 오후 2 56 17 ...

Page 167: ... loaded bucket and rear ballast are installed When driving on uphill with the load ed bucket and rear ballast installed keep the higher end of the tractor heavier In other words drive forward on uphill and backward on downhill Driving on uphill H11O554A H11O555A Driving on downhill To avoid injuries Keep the loader arm as low as possible when driving on a slope WARNING M47 EU 06 indd 13 2012 03 15...

Page 168: ...stalled Set the bucket and implement high on a rough surface so that they are not caught by obstacles Parking with loader installed M55O625A When parking a tractor which is equipped with a loader or backhoe make sure that the bucket of loader or backhoe is lowered on the ground Other wise the tractor can become unstable leading to an unex pected accident such as roll over CAUTION Joystick lever H1...

Page 169: ...8A A Bucket Roll Back B Bucket Dump If moving the lever to the float ing position while the boom is up in the air the boom can fall freely and lead to the accident 3 Float The floating function is activated when the joystick lever is pushed one position further from the down position When the lever is in this position the boom moves up and down freely along the sur face of the ground as the hydrau...

Page 170: ...ed hydraulic pres sure in the hydraulic circuit 8 Up dump The boom can be lifted and the bucket can dump by operating the joystick lever to the rear right po sition 5 o clock position Howev er the operation time is may not shortened much since the buck et dumps first and then the boom is lifted due to the unbalanced hy draulic pressure in the hydraulic circuit 9 Locking unlocking joystick Pressing...

Page 171: ...d goggles If your eyes come into contact with the hydraulic fluid see your doctor immediately Never try to disconnect the tube and quick coupler while the tractor and implement are in operation Release the pres sure by operating the lever af ter the engine is stopped Joystick valve A1 Boom Up A2 Bucket Up Roll Back B1 Boom Down B2 Bucket Down Dump WARNING H11O531a The hoses and couplers for in sta...

Page 172: ...MEMO MEMO M47 EU 06 indd 18 2012 03 15 오후 2 56 23 ...

Page 173: ...ght Hazard Light etc J 7 12 Checking Seat Belt and ROPS K 7 12 Changing engine oil and replacing filter l 7 13 Replacing transmission fluid and filter m 7 15 Changing front axle case oil n 7 17 Adjusting Brake Pedal o 7 18 Lubricating Grease Fittings p 7 19 Checking Wheel Bolt nut Torque q 7 20 Adjusting Clutch Pedal r 7 20 REPLACING Fuel Filter s 7 21 REPLACING Air Cleaner Primary Element t 7 22 ...

Page 174: ...ir conditioner hose Ag 7 30 Checking caB cushion rubber Ah 7 30 replacing air filter Ai 7 30 Flush cooling system and changing coolant Aj 7 30 Bleeding fuel system Ak 7 32 Draining water from clutch housing al 7 34 Checking and replacing wiper am 7 34 Replacing Fuse an 7 36 Replacing cabin fuse ao 7 38 slow blow fuse ap 7 39 Replacing bulb aq 7 39 Checking refrigerant ar 7 45 M47 EU 07 indd 2 2012...

Page 175: ...nt as needed F G AC Seat Belt Check the condition of seat belt and mounting hardware Repair or replace as needed Tires Check for wear demaged tires and ensure for proper sized tires and correct air pressure Parking Brake Check operation and have dealer adjust if required Clean Pedals Clean brake pedals travel control pedal clutch pedal and footrest area H General Items Check for loose or broken pa...

Page 176: ...ission fluid Change M 5 Front axle oil Change N 6 Front axle pivot Adjust 7 Engine start system Check 8 Greasing Apply P 9 Wheel bolt torque Check Q 10 Battery condition Check 3 W 11 Air cleaner element Clean 1 T AF Replace 2 12 Fuel filter element Replace S 13 Fan belt Air con belt Adjust 3 V AB 14 Cluch pedal free play Adjust O 15 Brake pedal free play Adjust R 16 Radiator hose and clamp Check Z...

Page 177: ... you are responsible for the performance of the re quired maintenance on the above instruction NO MAINTENANCE INTERVAL ITEM RUN HOUR RUN AGE REMARKS MAINTE NANCE CODES 50 100 200 400 600 800 1500 3000 1 Year 2 Year 18 Fuel line Check U Replace 19 Intake air hose Check X Replace 3 20 Toe in Adjust Y 21 Engine valve clearance Adjust AE 22 Fuel injection nozzle injection pressure Check 23 injection p...

Page 178: ...better or same as T M oil 6 Apply grease Front axle support Brake pedal Brake lever Top link holder Control lever A little Multi purpose type grease Above 25 77 SAE30 SAE10W 30 or 10W 40 0 to 25 32 to 77 SAE20 SAE10W 30 or 10W 40 Below 0 32 SAE10W SAE10W 30 or 10W 40 Exxonmobil Mobilfluid 423 or 424 Exxon Hydraulic 560 Shell DONAX TD BP Tractran UTH LUBRICANTS To prevent serious equipment damage u...

Page 179: ...ix it The hood can be damaged 1 The side covers LH RH should be removed in order to access the engine components 2 Open the hood and disassemble the rubber clips fixed on the left and right of the side covers 3 Remove each side cover by pull ing it forward gently while lifting it up 4 When installing them align their pins to the groove on the tractor body and press them down Then fix them with the...

Page 180: ... amount of fuel by fuel gauge 2 If the needle on the fuel gauge is close to the red zone E or the fuel level is low open the fuel tank filler cap and add the fuel 3 After adding the fuel close the fuel tank filler cap To avoid personal injury Do not smoke while refueling Add the fuel in a well ventilat ed area Be sure to stop the engine be fore refueling Dirt or sand contained in fuel may cause th...

Page 181: ...refueling If should spill wipe it off at once or it may cause a fire To prevent condensation wa ter accumulation in the fuel tank fill the tank before park ing overnight If it is not used for a long time make sure the fuel viscosity is suitable for the cold weather 1 Gauge 2 Oil Filler Plug A Oil Level Is Acceptable Within Range Checking Transmission Fluid Level D 5 Pull out the oil dipstick clean...

Page 182: ... chapter Service 1 Oil Dipstick A Upper Limit B Lower Limit 1 Check the engine oil daily 2 Park the tractor on a level ground and lower the implement 3 If the engine was just running wait for approx 5 seconds before checking the oil level To avoid personal injury Be sure to stop the engine be fore checking the oil level If oil level is low do not run engine Never add the oil over the up per limit ...

Page 183: ...imit of the tank H11O609A 1 Reserve Tank A FULL B LOW 1 Check to see that the coolant level is between the FULL and LOW marks of recovery tank 2 When the coolant level drops due to evaporation add water only up to the full level In case of leakage add anti freeze and water in the specified mixing ratio up to the FULL level See Flush Cooling System and Changing Coolant in every 2 years maintenance ...

Page 184: ...side screens to be sure they are clean of debris 2 Lift out the radiator screen and re move all the foreign material To avoid accidents Be sure to stop the engine be fore removing the screen Bonnet Grill and screen must be clean from debris to pre vent engine from overheating and to allow good air intake for the air cleaner 1 The brake and clutch pedals should be inspected for free trav el and smo...

Page 185: ...n be drained out easily when the engine is still warm 1 Oil Inlet 2 Gauge A Oil level is acceptable within this range 1 Drain Plug 1 Engine Oil Filter H11O613a 4 Remove the oil filter behind the cooling fan on the right side of the engine 5 Apply a thin film of oil to the O ring of a new filter and tighten the O ring firmly by hand 6 Add the engine oil to the specified level and tighten the oil fi...

Page 186: ... hot while the engine is running or right after the engine is stopped Be careful not to be burnt Avoid oil contact while chang ing or adding engine oil and wear eye protection to prevent eye contact Prolonged and repeated con tact with the engine oil may cause skin disorders and skin cancer If skin contact is made wash thoroughly with soap or hand cleaner as soon as pos sible Keep the used oil out...

Page 187: ... ground and start the engine to warm it up 2 Stop the engine apply the parking brake and remove the drain plug 1 Oil Filter Catridge 3 To drain the used fluid place the oil pan under the transmission case and turn the drain plug coun terclockwise to drain the fluid com pletely If the fluid does not flow out free ly unscrew the plug on the side of the hydraulic cylinder on the left of the top link ...

Page 188: ...en stop it after installing a new filter 8 Check the fluid level and add fluid to the specified level 1 Gauge 2 Oil Filler Plug A Oil Level is Acceptable Within This Range Model Oil capacity MANUAL 52L 13 7U S gal HST 42L 11 1U S gal To avoid personal injury Be sure to stop the engine be fore changing the fluid or re placing the filter Cool down the fluid sufficient ly You can get burnt by hot flu...

Page 189: ...evel check plug on the left of the front axle H11O618A Changing front axle case oil n 1 Oil Filler Plug 2 Drain plug 4 Add new oil to the specified lev el of the check plug through the oil filler Refer to Lubrication in the chapter Service 5 Tighten the oil filler plug after re plenishment 6 Check the oil level in 15 minutes and add oil as necessary 1 Oil Filler Plug H11O619a Oil capacity 7 5L 1 9...

Page 190: ...sure the free travel at the top of the pedal stroke 3 When adjustments are needed loosen the locking nut and turn the turnbuckle until the rod length is at the desired and acceptable limit 4 Re tighten the lock nuts 5 Perform the same procedure for the left brake pedal and measure its play 6 Interlock the brake pedals after checking or adjusting them HST Type MANUAL Type Proper brake pedal free tr...

Page 191: ... 1 Grease Fitting Bevel gear case LH RH H11O623a 1 Grease Fitting Top Link Holder 2 Grease Fitting Hydraulic Cylinder Support 3 Grease Fitting Lifting rod RH H11O626a Lubricating Grease Fittings p 1 Grease Fitting Front bracket axle pivot 2 Grease Fitting Power steering cylinder RH LH 1 Grease Fitting Brake Rod RH LH 1 Grease Fitting Power steering cylinder RH LH 1 Grease Fitting Rear Bracket Axle...

Page 192: ...d personal injury Never operate tractor with a loose rim wheel or axle Any time bolts and nuts are loosened retighten to speci fied torque Check all bolts and nuts fre quently and keep them tight Adjusting Clutch Pedal r 1 Front Wheel Bolt Nut 2 Rear Wheel Bolt Nut Item Tightening torque Front wheel Bolt 78 90N m 57 67lbf ft Nut 63 73N m 46 54lbf ft Rear wheel Bolt 225N m 166lbf ft Nut 225N m 166l...

Page 193: ...f the engine 1 Close the fuel cock and clean the area around the filter bowl 2 Remove the filter after disengag ing the ring and removing the filter bowl 3 After cleaning you should reas REPLACING Fuel Filter s semble the new filter element making sure that it is free from dust and dirt Assure that all o rings are in place 4 Bleed the fuel system See Bleeding the fuel System in the service section...

Page 194: ... hours To clean the element use only clean dry compressed air on the inside of the element Air pressure at the noz zle must not exceed 2 kgf cm 29 psi Maintain reasonable distance between the nozzle and the filter Do not run the engine with fil ter element removed Be sure to refit the cap with the arrow on the rear of cov er upright If the cap is im properly fitted evacuator valve will not functio...

Page 195: ... checking the fuel pipe con nection is recommended every 100 service hours it should be done ev ery 6 months if operation does not exceed 100 hours in 6 months 1 If the hose clamps are loose ap ply a slight coat of lubricant onto the threads and securely tighten it 2 The fuel pipe is made of rubber and ages regardless of period of service Change the fuel pipe to gether with the hose clamps every t...

Page 196: ... Do not allow the battery flu id to contact your eyes skin or painted surfaces If you acci dentally get it in your eyes or on your skin flush the site of con tact with water and contact your doctor Be sure to wear eye protection while working on the battery The battery fluid can hurt your eyes Use only the battery with the specified voltage Otherwise it may cause a fire 6 If tension is incorrect l...

Page 197: ...he charging sys tem is defective If it comes on while driving have the system check ed or repaired by your lo cal KIOTI Dealer Keep the battery fully charged If the battery fluid concentration is too low during the winter sea son the battery may be frozen Do not start the engine when the battery is frozen Try to warm it up first If the battery is not securely in stalled the battery case and electr...

Page 198: ... ged you must replace them at once Failure to do so could lead to engine damage 3 Check the following section A Wheel to wheel distance at front B Wheel to wheel distance at rear 1 Park tractor on a flat place 2 Turn steering wheel so front wheels are pointed straight ahead 3 Lower the implement lock the parking brake and stop the engine 4 Measure distance between tire beads center at front of tir...

Page 199: ...o years Precaution at Overheating Take the following actions in the event the coolant temperature reach es the boiling point what is called Over heating 1 Stop the machine in a safe place and keep the engine idling 2 After 5 minutes of unloaded idling shut the engine down 3 Keep yourself away from the trac tor for another 10 minutes or until steam has stopped blowing out of the engine 4 Make sure ...

Page 200: ... remove the net Remove the oil cooler as necessary to clean the condenser Air CondiTIONER BELT TEN SION Ab 1 Air Conditioner Belt A tension Amount If the front axle pivot pin adjustment is not correct front wheel vibration can occur causing vibration in the steering wheel ADJUSTING PROCEDURE Loosen the lock nut tighten the ad justing screw all the way and then loosen the screw by 1 6 turn Re tight...

Page 201: ...ck the suc tion hose and air cleaner housing for damage H11O642A 1 Filter 3 Evacuator Valve 2 Cap Replacing air cleaner filter af When installing the cover make sure that the dust collection valve is heading down 2 Unscrew the air cleaner clip and remove the cover 3 Clean the inside of the air cleaner housing by blowing compressed air through it 4 Replace the filter and check the housing for damag...

Page 202: ...er loosening bolts from the left and right side of the cabin roof and separate the filter 1 Bolt 2 Filter replacing air filter Ai 1 Drain Cock 1 Stop the engine and let it cool 2 To drain the coolant open the ra diator drain cock and remove radi ator cap The radiator cap must be removed to completely drain the coolant 3 After all coolant is drained close the drain cock 4 Fill with clean water and ...

Page 203: ...proper ly fitted water may leak out and the engine could overheat EX35 C 8 0L 2 1 U S gal EX40 C 8 9L 2 4 U S gal EX45 C 8 7L 2 3 U S gal EX45 C 8 9L 2 4 U S gal To avoid accidents Do not remove the radiator cap while the coolant is hot You can get burnt by hot steam Make sure to remove it after the cool ant is cooled down enough Even though the coolant is cooled down turn the cap to its first sto...

Page 204: ...ystem several times and contact a professional for the mixture ratio The temperatures shown on the left are industry standards that necessitate a minimum glycol content in the concentrated anti freeze When the coolant level drops due to evaporation add water only In case of leakage add anti freeze and water in the specified mixing ratio Anti freeze absorbs moisture Keep unused anti freeze in a tig...

Page 205: ...ts out of 3 or 4 and crank the engine to bleed the system 6 When air bubbles are not seen any more in the drained fuel tighten the loose parts and start the engine 1 Fuel Tank 2 Fuel Filter 3 Fuel Injection Pump 4 Injection Pipe 5 Injection Nozzle 6 Fuel Overflow Pipe Hose 7 Fuel Feed Pump 8 Bleeding Bolt 9 Bleeding Hose 10 Nozzle Holder Nut 2 If there is air in the fuel filter turn the filter coc...

Page 206: ... in a proper manner for environment protection 3 Make sure to install the plug and not to damage the clutch severely Check the operation and wear of the wiper blades frequently To replace the wiper blade press the wiper fixing le ver to separate it and then pull it away To remove the wiper arm lift the cap of the wiper arm remove the nut and set the wiper arm upright Then hold the arm head and sha...

Page 207: ...er blade horizon tal so that the fixing lever is fac ing down Align the wiper arm with the fixing lever slot and lower the blade When the wiper blade is sep arated the wiper arm should not contact with the wind shield or rear glass The glass can be damaged 1 Set the wiper upright to replace the wiper blade 2 Hold the blade with one hand and press the blade fixing lever with the other hand to separ...

Page 208: ...e fixing lever is engaged with the wiper arm A clicking sound is heard When wiping the windshield set the wiper blade upright spray water onto the glass with a hose and wipe the glass with clean cloth If the wiper blade is frozen to the glass in a cold weather or there is not washer fluid never operate the wiper In order to prevent damage of the wiper blade never use synthetic detergent thinner or...

Page 209: ...capac ity and location on the cover of the fuse panel Replace the fuse accord ing to the following procedure 1 Turn the key switch to the OFF position and turn off all the electri cal devices 2 Open the fuse box cover and check the fuse in question using fuse tongs 1 Fuse Storage Case 2 Fuse 3 If the fuse is blown replace it with a new fuse with same capacity Make sure it is firmly installed 4 Ins...

Page 210: ...me method for the fuse in the body fuse box Replacing cabin fuse ao Never use a fuse with the ca pacity higher than specified on the fuse box cover If using a faulty fuse steel wire or foil the electrical de vice can be damaged or even can catch a fire WARNING If the replaced fuse is blown soon it is probable that the wiring sys tem is faulty In this case contact your local KIOTI Dealer If the fus...

Page 211: ...ng If it is blown find and repair the cause and replace it with a new genuine part Using a non approved slow blow fuse can damage electri cal systems in the tractor se verely Refer to the chapter Trouble shooting in this manual or contact your local KIOTI Dealer for specific information deal ing with electrical problems The bulb and capacity used in this tractor are listed in the blow table This s...

Page 212: ...the rubber cover Headlamp 1 Handle A Pull B Open 1 Turn the key switch to the OFF position and open the hood 4 Press down the safety spring and turn it counterclockwise to remove the bulb If the bulb is blown re place it with a new one with the same capacity 5 Installation is carried out in re verse order of removal M47 EU 07 indd 40 2012 03 14 오후 7 19 35 ...

Page 213: ...ch the glass of the bulb Handle the bulb with care and be careful not to scratch or rub it Do not let the bulb contact with liq uid when it is illuminated Wear protective glasses when re placing the bulb If using a bulb other than the specified one the lamp can be damaged and the tractor can even catch fire Make sure to use bulbs with the specified capacity WARNING Make sure to use a genuine bulb ...

Page 214: ...om lamp cover 2 Unscrew the ground wire screw disconnect the connector and turn the bulb counterclockwise to re move it Then install a new bulb with the same capacity 1 Work Lamp Bulb 1 Turn the key switch to the OFF position and unscrew the screw from the mounting hole with a cross head screwdriver to sepa rate the front glass case 1 Work Lamp Glass Case M47 EU 07 indd 42 2012 03 14 오후 7 19 37 ...

Page 215: ...amp rear 1 Turn Signal Lamp RR 1 The turn signal lamp rear is in stalled on the rear fender 2 Unscrew the mounting bolts from the inside of the rear fender 1 Protective Cover 2 Mounting Bolt 2 Remove the room lamp bulb by pulling it up Install a new bulb M47 EU 07 indd 43 2012 03 14 오후 7 19 38 ...

Page 216: ...y and install a new bulb Fit the socket to the grooves and turn it clockwise Do not touch the bulb if it is still illuminated or right after it is turned off You can be burnt by the hot bulb For some bulbs which require delicate handling or work pro cess contact your local KIOTI Dealer Do not touch the illuminating glass part of the halogen bulb The bulb life can be short ened by finger prints dus...

Page 217: ... the air conditioner with excessive refrigerant affects its performance negatively Therefore have the system checked by your local KIOTI Dealer if mal function is found 1 Operate air conditioner at Engine rpm approx 1500 rpm Temperature control lever at Max A C Blower control switch high IV stage Air conditioner switch ON CAUTION Park tractor on a flat place and put the block on the wheel Put forw...

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Page 219: ...8 Tractor storage 8 2 Daily storage 8 2 Long term storage 8 2 Using tractor after storage 8 4 Usage and disposal 8 5 storage AND DISPOSAL 8 M47 EU 08 indd 1 2012 03 14 오후 7 20 44 ...

Page 220: ...th min imum preparation after long term storage Repeat this procedure if the tractor hasn t been used for one year 5 Change the engine oil and run the engine to circulate oil throughout the engine parts all for about 5 minutes 6 Use the clutch locking pin to keep the clutch disengaged If the clutch is left engaged for a long period of time the clutch plate may rust making clutch disen gagement imp...

Page 221: ...tor 1 Latch 2 Clutch Pedal A Depress B Fix H11O702A 22 Interlock the brake pedals and apply the parking brake Depress the clutch pedal fully and move the latch When the clutch pedal is released the latch hook is en gaged with the clutch To avoid injury Never clean the tractor body while the engine is running Never run the engine in an en closed area without proper ventilation system in order to pr...

Page 222: ...awed by rodents leading to a fire Usage and disposal In order to protect the environment use and dispose of the tractor keep ing the following in mind 1 When changing the oil or coolant by yourself be careful not to spill it and dispose used oil and coolant properly according to the applica ble regulations 2 Never leave or discard the expired tractor or implement but contact your local KIOTI Deale...

Page 223: ...9 Engine Troubleshooting 9 2 Tractor Troubleshooting 9 4 TROUBLESHOOTING 9 M47 EU 09 indd 1 2012 03 14 오후 7 20 57 ...

Page 224: ...fuel filter or injection lines the fuel pump will not work properly To attain proper fuel injection pressure check carefully for loosened fuel cap nut etc Loosen air vent screw over fuel filter and fuel injection pump to eliminate all the air in the fuel system Thick carbon deposits on orifice of injection nozzle This is caused when water or dirt is mixed in the fuel Clean the nozzle injection pie...

Page 225: ...djustment Adjust to proper valve clearance Inlet 0 25 mm 0 010 in Exhaust 0 30 mm 0 012 in Air cleaner is dirty Clean or replace the element at every 100 to 200 hours of operation Fuel injection pressure is wrong Adjust it to 150 to 160 kgf cm2 or replace the injection nozzle 3 When color of exhaust is specially bad Fuel is of extremely poor quality Select good quality fuel Temperature Fuel type A...

Page 226: ... one brake pedal operates The brake pedal play is excessive Adjust the play The brake lining is worn or stuck Have it replaced in a workshop Brake pedal does not return properly The brake return spring is damaged Replace it Grease is insufficient on each mating surface Remove rust and apply grease 4 Steering wheel is not operated properly Steering wheel is heavy or vibrates The toe in is incorrect...

Page 227: ...insufficient Add it to the specified level There is air in the intake pipe Bleed the pipe The oil filter is clogged Clean or replace it The hydraulic filter valve and cylinder are malfunctioning Have them repaired in a workshop 3 point hitch vibrates by itself Set the draft control lever to the Deep position Select the highest top link hole 6 Electric system is faulty Headlamps cannot be turned on...

Page 228: ...replace it The ground and terminal wirings are poorly contacted Check and clean them Work lamps do not come on The bulb is blown Replace it The ground and terminal wirings are poorly contacted Check and clean them 7 Heater air conditioner motor is faulty Fan speed is slow or no air is blown out The fan speed control switch and motor are faulty Repair or replace them The air suction filter is clogg...

Page 229: ...d oil are leaked The sealing washer is broken Replace it The tightening bolt is loose Tighten it High temperature and low pressure occur The refrigerant is insufficient Add it The compressor is faulty Repair or replace it Compressor clutch does not operate The wiring is faulty Check and replace it The clutch clearance is excessive Adjust it The voltage is low Replace the battery The internal part ...

Page 230: ...MEMO MEMO M47 EU 09 indd 8 2012 03 14 오후 7 20 58 ...

Page 231: ...INDEX INDEX 10 2 10 10 M47 EU 10 indd 1 2012 03 14 오후 7 21 11 ...

Page 232: ...rculation and Fresh Air Mode 4 51 ANTENNA 4 49 Anti freeze 7 32 b Battery w 7 24 Battery charging lamp 4 18 Belts and rubber parts 2 5 Bleeding fuel system Ak 7 32 Brake one side lamp 4 23 Brake pedal 4 34 c Cabin System 4 44 CASETTE TAPE RECORDER 4 49 Cautions for decal maintenance 1 24 Changing engine oiland replacing filter l 7 13 Changing front axle case oil n 7 17 Checking air conditioner hos...

Page 233: ...tion points for front end loader 6 12 checking intake air line x 7 26 Checking Radiator Hose and Clamp z 7 27 Checking refrigerant ar 7 45 Checking Seat Belt and 7 12 Checking Transmission Fluid Level D 7 9 Checking Wheel Bolt nut Torque q 7 20 Cleaning air conditioner condenser Ac 7 28 Cleaning Grill Radiator SCREEN G 7 12 Clutch Pedal 4 33 Combination switch 4 8 COOLANT WARNING LAMP 4 25 Creep G...

Page 234: ...ght high beam lamp 4 19 Heater and Air Conditioner 4 52 h indicator 4 24 how to disconnect the hood A 7 7 How to drive 5 11 i IMPLEMENT LIMITATIONS 3 14 INDEX 10 1 Indoor Lamp 4 49 Initial operation 5 3 INPUT MODE switch 4 13 INSTALLING PTO SHAFT 6 9 Instrument panel 4 14 Interior devices 4 44 j joystick lever 4 41 Joystick lever 6 14 Joystick valve 6 17 k Key switch 4 7 l LiftingArm Lower Link Sp...

Page 235: ...5 3 OPERATING THE TRACTOR 5 11 Operation tip for 3 point hitch elements 6 5 OPERATION 5 1 Other components 2 5 p Parking Brake Lever 4 35 Parking brake warning lamp 4 21 Parking 5 17 position control lever 4 39 Power steering line Aa 7 27 PRE OPERATION 5 2 Precaution for installing How to use top link holes 6 6 Precautions before operation 1 2 Precautions before operation 2 1 Precautions during op...

Page 236: ...ty precautions during servicing 1 12 Safety precautions when using the loader 1 16 SAFETY PRECAUTIONS 1 1 Seat adjustment 4 38 Shuttle shift lever 4 31 slow blow fuse ap 7 39 specifications 3 1 Standard size by implement 3 14 STARTING THE ENGINE 5 3 Steering wheel adjustment 4 35 stopping the engine 5 8 storage AND DISPOSAL 8 1 Sun Visor 4 51 switch 4 5 t Tachometer HOURMETER INDICATOR 4 16 The ca...

Page 237: ...torage 8 4 v Vehicle identification number 2 2 VIBRATION LEVELS OF THE TRACTOR EXPOSITION TO VIBRATIONS 3 10 View 4 14 w When driving the tractor 1 9 When operating the P T O 1 11 When parking the tractor 1 11 When starting the engine 1 5 When using the 3 point hitch 1 12 Wiper 4 47 Working Light 4 47 M47 EU 10 indd 7 2012 03 14 오후 7 21 11 ...

Page 238: ...M47 EU 10 indd 8 2012 03 14 오후 7 21 11 ...

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