Cushman HAULER 1200, Repair Manual

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B
SCHEDULED MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
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Repair and Service Manual
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RECOMMENDED LUBRICANTS AND FLUIDS
Check and lubricate all components at the intervals
shown in the SCHEDULED MAINTENANCE CHART .
S
E Air filter 125 6 Months Inspect; clean or replace as necessary.
S Oil filter 125 6 Months Replace (with oil change).
S Engine oil 125 6 Months Replace. See RECOMMENDED LUBRICANTS AND FLU-
IDS for type and capacity.
CVT belt 125 6 Months Inspect for cracks, fraying and excessive wear.
Direction selector 125 6 Months Check for wear and smooth movement; lubricate shaft with
light oil if necessary.
Steering 125 6 Months Inspect bellows and pinion seal for damage and leakage.
Rack end ball joint 125 6 Months Check for noise and loose or missing hardware.
S Rear axle 250-300 Yearly Check fluid level; add if required.
S Front wheel bearings 250-300 Yearly Check and adjust as necessary.
S Brakes 250-300 Yearly Clean and adjust.
Check brake shoe linings; replace if necessary.
S Muffler/exhaust system 250-300 Yearly Check hardware. Inspect for leaks at head and muffler gas-
kets.
Valves - intake/exhaust 250-300 Yearly Check cold.
S
E Spark plug 250 Yearly Replace and gap new.
S Fuel filter 250 Yearly Replace.
Carburetor 500 5 years Clean.
Cylinder head and piston 500 5 years Remove carbon.
Cylinder head and piston 500 5 years Check valve seats for carbon buildup; clean if necessary.
Rear axle 500 5 years Replace fluid.
Item
Interval
(perform at interval
that comes first)
Remarks
Hours Calendar
Item Capacity Lubricants/Fluids Notes
Engine oil 1.4 qt. (1.3 L) 10W-30 Light duty use engines
10W-30 Heavy duty use in air temperatures
below 40º F (4º C)
10W-40 Heavy duty use in air temperatures
above 40º F (4º C) after 100 hour
break-in period
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