Cushman HAULER 1200, Repair Manual

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154
Repair and Service Manual
SCHEDULED MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
653045
Fluid leakages Pre-ride Inspect entire vehicle for leaks
CVT belt Pre-ride Check condition.
Engine oil and filter Initial Service Replace oil and filter at first 8 hours of operation.
Starter/generator belt Initial Service Check between first 15 and 20 hours.
Wheels Weekly Check condition of rims, missing or loose lug nuts.
S
E Air filter Weekly Inspect. Replace as needed.
S Cooling fan Weekly Check for build-up of dirt inside blower housing and fins;
clean as necessary.
S Engine oil Weekly Check level; add as necessary.
Starter/generator belt Weekly Check condition.
S Brake pads 10 Monthly Inspect. Replace as needed.
Parking brake 20 Monthly Conduct brake performance test; adjust as necessary
Hydraulic brakes (if equipped) Monthly Check brake fluid.
Controller 20 Monthly Check operation of controller braking force.
Wiring 20 Monthly Inspect for loose connections, broken or missing insulation.
Direction selector 20 Monthly Inspect attachment and mechanism; adjust as necessary.
Steering 20 Monthly Check for excess play, loose or missing hardware.
S Tie rods 20 Monthly Check for excess play, bent rods, loose or missing hardware.
Choke cable 20 Monthly Check for smooth movement.
Carburetor linkage 20 Monthly Check attachment; adjust as necessary.
Engine 20 Monthly Check for unusual noise, vibration, acceleration, oil leaks.
Rear axle 20 Monthly Check for leakage; add oil as required.
S General lubrication 50 3 Months Lubricate all fittings, pivots, cables, etc. where required.
Throttle/governor linkage 50 3 Months Check operation and governed speed.
E Fuel system 50 3 Months Check for leakage at tank, cap, lines, filters, pump, carbure-
tor.
Front axle 50 3 Months Check for damage, loose or missing hardware.
Parking brake 50 3 Months Inspect linkage rods, latch arm, catch bracket.
Lubricate with light oil (Do not lubricate cables or brake
latch).
S Engine electrical system 50 3 Months Check coil/spark plug wires for cracks or loose connections.
S Rear suspension 50 3 Months Inspect shocks for leaks, worn bushings, loose or missing
hardware.
S Front suspension 50 3 Months Inspect strut for leaks. Check hubs and kingpins, for exces-
sive play, worn bushings, loose or missing hardware.
Front wheel alignment 50 3 Months Inspect for unusual tire wear; align if necessary.
S Battery 125 6 Months Inspect terminals. Clean as needed.
King pins 125 6 Months Check for excessive play and tightness of retaining nuts.
Rear axle 125 6 Months Check for unusual noise, loose or missing hardware.
Item
Interval
(perform at interval
that comes first)
Remarks
Hours Calendar
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