B
118
Repair and Service Manual
ENGINE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
653045
STARTER/GENERATOR REPLACE-
MENT
Tool List
Qty.
Wrench, 8 mm .............................................................1
Wrench, 10 mm ...........................................................1
Wrench, 13 mm ...........................................................1
Wrench, 14 mm ...........................................................1
Wrench, 15 mm ...........................................................2
Ratchet ........................................................................ 1
Socket, 13 mm.............................................................1
Socket, 15 mm.............................................................1
Torque Wrench, ft. lbs. ................................................1
Insulated Wrench, 9/16” ..............................................1
To decrease the risk of personal
injury, disconnect negative (-) bat-
tery cable before beginning starter/
generator removal.
1.
Disconnect the negative (-) battery cable.
2.
Remove the wires connected to the starter/genera-
tor.
3.
Loosen the jam nut (11) and the adjusting nut (12)
securing the starter/generator adjuster until the
starter/generator belt can be removed from the drive
clutch.
4.
Remove the starter/generator pivot bolts (13) and lift
the starter/generator from the vehicle (Ref. Fig. 12).
5.
Install the starter/generator pivot bolts (13) and hard-
ware loosely in place.
6.
Install the belt. Tighten a new starter/generator belt
per STARTER/GENERATOR BELT TENSION.
7.
Tighten the jam nut (12), pivot bolts (13) and nuts
(14) to the torque value specified below.
8.
Install the wires as shown below and tighten the ter-
minals firmly into place.
9.
Reconnect the battery.
Fig. 13 Starter/Generator Wire Connections
Fig. 14 Starter/Generator Wiring
COOLING SYSTEM CLEANING
The cooling system should be cleaned at least once a
year, or more often under adverse conditions. Cleaning
will assure an adequate supply of air to the cooling fins.
Compressed air may be used for routine cooling system
maintenance (Ref. Fig. 15).
Operation in wet or damp weather or over freshly cut
grass may result in a variety of debris accumulating and
adhering to the internal shroud and fins of the cooling sys-
tem.
Item
Torque Specification
12, 14
30 - 35 ft. lbs. (40 - 48 Nm)
From
To
A1
Ground
A2
Terminal F1 on Starter/Generator
F1
Terminal A2 on Starter/Generator
F2
Terminal A on Solenoid
DF
Green wire to Voltage Regulator
A1
A2
F2
DF
