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5

Curtis 1620 Manual

page 10

TROUBLESHOOTING

The following checklist should help you to troubleshoot any problems with the
charger. Make sure to observe all safety instructions provided on the unit and in
this manual.

1 –  0.5s on, 0.5s off

2

– 0.5s on

3 – Resetting the charger: Remove and restore power to the charger. Charger may 

be damaged if operation does not resume after AC power is recycled (light 
should go off approx. 20sec after power is removed and then charger can be 
restarted). Alternately, connect the Model 1311 handheld programmer to the 
charger until it has completed its boot up phase, then disconnect the programmer.

Curtis 1620 Manual

page 9

Flash Pattern

Indication

Solution

Yellow and Green

No battery 

Battery may be disconnected from 

blink

1

together

or reverse polarity

charger or connected back wards.

Battery may be severely discharged.
Lower Vulvo in the software setting.

Battery damaged. Replace battery.

Yellow blinks

1

Charger overvoltage

Battery may have been disconnected 

Green off

before the end of charge; reconnect the 
battery and reset the charger

2

.

Battery manufacturer's rated voltage may 
exceed charger's rating. Verify rated battery 
voltage.

Yellow blinks

2

once, Not 

reaching 

VCV

Battery 

manufacturer’s rated capacity may 

2seconds off, repeats,

within Tcmax.

exceed charger's rating. Increase Tcmax,

Green off

increase Icc, or reset the charger

3

.

Battery may be damaged or old. 
Replace battery.

Yellow blinks

2

twice,  

Not reaching Vlv 

Battery manufacturer’s rated capacity may 

2 seconds off, repeats,

within Tlv

exceed charger's rating. Increase Tlv, decrease

Green off

Vlv, increase Ilv, or reset the charger

3

.

Battery may be damaged or old. 
Replace battery.

No indicators on

No power or

Charger may be unplugged. Check for  

damaged charger

AC power. Charger may be damaged. 
Consult manufacturer for repair or return.

6

MAINTENANCE

Excess dirt or grime may be removed from the unit by wiping it with a cloth
dampened with water.

Although Curtis chargers are equipped with a fan designed to last the life of the
charger, exposure to harsh environments – such as dusty condition, grease, chemicals,
etc. – may impair the effectiveness of the fan. If the operation of the fan is notice-
ably degraded, Curtis recommends an immediate replacement of the fan with
Curtis Part Number 17603351, 1620 Fan Assembly.

6.1

Replacing the fan:

6.1.1.  Disconnect the charger from power and from the battery.

6.1.2.  Remove the fanguard by simultaneously pushing in the retaining clips 

on either side of the fan and gently pulling the fan guard away.

6.1.3.  Unplug the fan assembly, noting the fan orientation, air flow direction,

and wire routing.

6.1.4.  Remove the fan assembly.

6.1.5.  Replace with new fan assembly , being sure to match the orientation 

and airflow direction of the previous fan, and plug the fan in. Route 
the fan wires as previously located to avoid pinching the wires.

6.1.6.  Replace fan guard and push until a click is heard. Verify both retaining 

clips have fully engaged.

Summary of Contents for 1620

Page 1: ...registered trademark of Curtis Instruments Inc M MA AN NU UA AL L MODEL 1620 S W I T C H M O D E BATTERY CHARGER Before charging read instructions carefully Applicable to 230VAC units only CURTIS INSTRUMENTS INC 200 Kisco Avenue Mt Kisco NY 10549 Tel 914 666 2971 FAX 914 666 2188 www curtisinst com ...

Page 2: ... 32V and a maximum of 30A between the battery and the charger 10 CAUTION It is recommended that you disconnect the AC power cord before connecting or disconnecting the charger to the battery 11 CAUTION Not intended for outdoor use 12 CAUTION Charger surface may be hot while plugged in and for a period of time thereafter 13 CAUTION Units with fans must have at least 30mm of clearance on the vented ...

Page 3: ... programmer only Pin Function 1 Rx 2 SEC_RTN 3 Tx 4 12V Motor Controller Inhibit Molex 39 01 4030 Capable of sinking up to 60mA DC to ground Pin Function 1 See wiring diagram 2 No connection 3 See wiring diagram DC Power Output 2 x M5 studs Pin Function B output B output Curtis 1620 Manual page 1 1 2 1620uv www xx yy zzz 1620 u v www xx yy zzz Model Cooling Sealing Input Output Output Series Volta...

Page 4: ...possibilities occur charging will stop and the 1620 will set itself to Off Mode the charger remains in standby until restart voltage Vrst is reached Curtis 1620 Manual page 4 2 7 1 End of Charge Mode Figure 1 Charge profile for End of Charge Mode Figure 1 defines the charge profile for the End of Charge Mode As long as the battery voltage V is above Undervoltage Lockout Level Vuvlo charging will s...

Page 5: ...nter standby mode The charger will continue this cycle of standby reactivation until power is removed or until the Model 1311 programmer is connected Curtis 1620 Manual page 5 2 7 4 Equalize Mode after Float Mode Figure 4 Charge profile for Equalize Mode after Float Mode Only flooded lead acid FLA batteries require equalization In order to prevent dam age to the battery the charger will go through...

Page 6: ...he programmer to the 4 pin Molex connector between the indicators The yellow and green indicators will blink on and off simultaneously indicating that the charger is in programming mode 4 3 2 Configure the programmable parameters defined in Section 4 2 4 3 3 Once the programmable parameters have been defined disconnect the 1311 programmer from the charger The charger will reset and resume normal o...

Page 7: ...y be damaged or old Replace battery Yellow blinks 2 twice Not reaching Vlv Battery manufacturer s rated capacity may 2 seconds off repeats within Tlv exceed charger s rating Increase Tlv decrease Green off Vlv increase Ilv or reset the charger 3 Battery may be damaged or old Replace battery No indicators on No power or Charger may be unplugged Check for damaged charger AC power Charger may be dama...

Page 8: ...qualize the batteries End of charge soft overvoltage Veoc 29 35V 31VDC 0 1V 1 Charger goes into soft overvoltage mode from which it recovers when battery voltage drops below Vrst EoC Threshold Icv 2 20A 4A 0 5A 3 Current at which the charger transitions to EoC mode Restart Voltage Vrst 22 28v 26VDC 0 1V 1 Used when EoC Mode is EQUALIZE or OFF the battery voltage at which charger automatically turn...

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