background image

OPERATION

4.1 Charging the battery

4.1.1 If using the motor speed controller inhibit, and a Curtis motor controller

is present, connect the Motor Controller Inhibit connector to the
appropriate connector on the motor speed controller.

4.1.2  Connect the (–) terminal of the charger to the (–) terminal of the battery.
4.1.3  Connect the (+) terminal of the charger to the (+) terminal of the battery.
4.1.4  Plug the charger into an appropriate AC power source.
4.1.5  Charging is complete when a steady green indicator light is seen next to the 

battery symbol on the charger. Unplug the charger from the wall and
disconnect the charger from the battery, removing the connection to the (+) 
terminal first.

4.2 Programming Options

Curtis chargers do not use the 1311’s Monitor, Faults, or Functions Menus. The
Information and Programmer Setup Menus operate as described in the 1311’s
instruction manual with the exception of the Serial Number submenu in the
Information Menu – this field is filled with a default value of 12345678.

The 1620 offers two levels of programmability, Basic and Advanced. The pro-
gram features are accessed by connecting a Curtis Model 1311 handheld pro-
grammer to the Programming port. Programming in Basic Mode involves setting
battery type (Flooded or Sealed Lead-Acid) and End of Charge Mode (charge
profile), while Advanced Mode offers flexibility of changing the most important
parameters of the charger for optimum charging of almost any Lead-Acid based
battery. Of course, selecting the Factory Default option restores the charger set-
tings to the default values it left the factory with. This option can be invoked at
any time. 

Variable parameters, limits, default settings, accuracy and descriptions are listed in
Table 1.

4.3 Programming the charger

Note 1: Connecting the Model 1311 handheld programmer to the charger will
cause the charger to enter standby mode while connected. The charger will reset
and resume normal operation upon removal of the 1311.

Note 2: The Model 1311 handheld programmer is available with different con-
nectors. Be sure to use a 1311 with the 4 pin Molex connector. Conact a Curtis
sales office for assistance.

4.3.1 Attach the programmer to the 4-pin Molex connector, between the 

indicators. The yellow and green indicators will blink on and off 
simultaneously, indicating that the charger is in programming mode.

4.3.2  Configure the programmable parameters defined in Section 4.2.
4.3.3  Once the programmable parameters have been defined, disconnect the 

1311 programmer from the charger. The charger will reset and resume 
normal operation.

Curtis 1620 Manual

page 8

2.8 Indication Lights

The charger features built in diagnostics. Refer to the table below to interpret the
flashing of the green and yellow indicator lights.

Curtis 1620 Manual

page 7

Flash Pattern

Mode

Charge Status

Yellow on, Green on

Standby Indicator 1

Charge done, ready to use.

Yellow on, Green blinks

1

Charging

Charging normally.

Yellow and Green blink

1

together

Standby Indicator 2

Charge cycle has not started,
refer to troubleshooting section.

Yellow and Green blink alternately

Programming

1311 programmer connected to the unit.

Yellow blinks

1

, Green on

Standby Indicator 3

End of Charge (Veoc) voltage reached.
Charge done, ready to use.

Yellow blinks

1

, Green off

Error

Charge cycle stopped,
refer to troubleshooting section.

Yellow blinks

2

once,  

Error

Charge cycle stopped,

2 seconds off, repeats, Green off

refer to troubleshooting section.

Yellow blinks

2

twice, 

Error

Charge cycle stopped,

2 seconds off, repeats, Green off

refer to troubleshooting section.

No indicators on

Off/Error

Charger is unplugged, otherwise
refer to troubleshooting section.

1

– 0.5s on, 0.5s off

2

– 0.5s on

INSTALLATION

3.1  Unit should be securely mounted to a flat surface.
3.2  The power cord to the IEC 320/C14 connector should be of the appropriate

gauge to carry a 15A current, for the cable's length, to meet the requirements
of applicable electrical codes. The power cord must meet IEC requirements 
with a minimum cross section of 1.5mm.

3.3  The wires between the charger output and the battery should be of the 

appropriate gauge to carry a 20A current, for the cable's length, to meet the 
requirements of applicable electrical codes.

3.4  A minimum of 30mm clearance should be provided at each vented end of 

the charger.

3.5 Charger should not be installed in locations which restrict airflow to the 

unit.

3.6  The circuit supplying power to the charger should be rated at a minimum of 

15A for a 120VAC circuit, or for 5A for a 230VAC circuit.

3

4

Summary of Contents for 1620

Page 1: ...registered trademark of Curtis Instruments Inc M MA AN NU UA AL L MODEL 1620 S W I T C H M O D E BATTERY CHARGER Before charging read instructions carefully Applicable to 230VAC units only CURTIS INSTRUMENTS INC 200 Kisco Avenue Mt Kisco NY 10549 Tel 914 666 2971 FAX 914 666 2188 www curtisinst com ...

Page 2: ... 32V and a maximum of 30A between the battery and the charger 10 CAUTION It is recommended that you disconnect the AC power cord before connecting or disconnecting the charger to the battery 11 CAUTION Not intended for outdoor use 12 CAUTION Charger surface may be hot while plugged in and for a period of time thereafter 13 CAUTION Units with fans must have at least 30mm of clearance on the vented ...

Page 3: ... programmer only Pin Function 1 Rx 2 SEC_RTN 3 Tx 4 12V Motor Controller Inhibit Molex 39 01 4030 Capable of sinking up to 60mA DC to ground Pin Function 1 See wiring diagram 2 No connection 3 See wiring diagram DC Power Output 2 x M5 studs Pin Function B output B output Curtis 1620 Manual page 1 1 2 1620uv www xx yy zzz 1620 u v www xx yy zzz Model Cooling Sealing Input Output Output Series Volta...

Page 4: ...possibilities occur charging will stop and the 1620 will set itself to Off Mode the charger remains in standby until restart voltage Vrst is reached Curtis 1620 Manual page 4 2 7 1 End of Charge Mode Figure 1 Charge profile for End of Charge Mode Figure 1 defines the charge profile for the End of Charge Mode As long as the battery voltage V is above Undervoltage Lockout Level Vuvlo charging will s...

Page 5: ...nter standby mode The charger will continue this cycle of standby reactivation until power is removed or until the Model 1311 programmer is connected Curtis 1620 Manual page 5 2 7 4 Equalize Mode after Float Mode Figure 4 Charge profile for Equalize Mode after Float Mode Only flooded lead acid FLA batteries require equalization In order to prevent dam age to the battery the charger will go through...

Page 6: ...he programmer to the 4 pin Molex connector between the indicators The yellow and green indicators will blink on and off simultaneously indicating that the charger is in programming mode 4 3 2 Configure the programmable parameters defined in Section 4 2 4 3 3 Once the programmable parameters have been defined disconnect the 1311 programmer from the charger The charger will reset and resume normal o...

Page 7: ...y be damaged or old Replace battery Yellow blinks 2 twice Not reaching Vlv Battery manufacturer s rated capacity may 2 seconds off repeats within Tlv exceed charger s rating Increase Tlv decrease Green off Vlv increase Ilv or reset the charger 3 Battery may be damaged or old Replace battery No indicators on No power or Charger may be unplugged Check for damaged charger AC power Charger may be dama...

Page 8: ...qualize the batteries End of charge soft overvoltage Veoc 29 35V 31VDC 0 1V 1 Charger goes into soft overvoltage mode from which it recovers when battery voltage drops below Vrst EoC Threshold Icv 2 20A 4A 0 5A 3 Current at which the charger transitions to EoC mode Restart Voltage Vrst 22 28v 26VDC 0 1V 1 Used when EoC Mode is EQUALIZE or OFF the battery voltage at which charger automatically turn...

Reviews: