Cumberland PNEG-240 Installation And Operation Manual Download

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Table of Contents

PNEG-240

Chain Feeding System

Contents

Safety .....................................................................................................................................................4

Chapter 2

Safety Decals ......................................................................................................................................11

Chapter 3

Calculating Weight, Load and Length ..............................................................................................13

Calculating Weight of Suspended Hopper ...........................................................................................13
Calculating the Weight of Suspended Trough at Each Suspension Point ...........................................15
Calculating the Load of the Entire System on the Structure ................................................................16

Chapter 4

Introduction and Control Panel .........................................................................................................17

Overview of the System .......................................................................................................................17
Control Panel .......................................................................................................................................17

Chapter 5

Building Safety and House Layout ...................................................................................................19

Building Safety .....................................................................................................................................19

Chapter 6

Installation ..........................................................................................................................................21

Chapter 7

Troubleshooting Guide ......................................................................................................................36

Chapter 8

Specifications .....................................................................................................................................37

Chapter 9

Wiring Diagrams .................................................................................................................................39

Chapter 10

Parts List ...........................................................................................................................................41

Chapter 11

Warranty ............................................................................................................................................75

Summary of Contents for PNEG-240

Page 1: ...PNEG 240 Chain Feeding System Installation and Operation Manual PNEG 240 Version 8 0 Date 01 31 20 ...

Page 2: ...eding System All information illustrations photos and specifications in this manual are based on the latest information available at the time of publication The right is reserved to make changes at any time without notice ...

Page 3: ...llation 26 Installing the Chain 26 Suspending the System 28 Checking Out the System 31 Lubrication and Care 33 Drive Cover and Guard Installation 34 Chapter 7 Troubleshooting Guide 36 Chapter 8 Specifications 37 Chapter 9 Wiring Diagrams 39 Chapter 10 Parts List 41 1 Line Unloader 7100120 42 1 Line Direct Drive Mini Hopper C4900000 60 C4900000 90 and C4900000 120 44 2 Line 1 Way Direct Drive Mini ...

Page 4: ... out of the work area at all times Alterations must not be made to the equipment Alterations can produce dangerous situations resulting in SERIOUS INJURY or DEATH This equipment must be installed in accordance with the current installation codes and applicable regulations which must be carefully followed in all cases Authorities having jurisdiction must be consulted before installations are made W...

Page 5: ...s symbol indicates an imminently hazardous situation which if not avoided will result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in serious injury or death This symbol indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury This symbol is used to address practices not related to ...

Page 6: ...ST 0004 1 Follow Safety Instructions Carefully read all safety messages in this manual and safety signs on your machine Keep signs in good condition Replace missing or damaged safety signs Be sure new equipment components and repair parts include the current safety signs Replacement safety signs are available from the manufacturer Learn how to operate the machine and how to use controls properly D...

Page 7: ...s National Electrical Code for the US Canadian Electric Code or EN60204 along with applicable European Directives for Europe Make sure equipment and bins are properly grounded Lock out power before resetting motor overloads Do not repetitively stop and start the drive in order to free a plugged condition Jogging the drive in this manner can damage the equipment and drive components ST 0009 3 Stay ...

Page 8: ...the Installation Manual Correct Use of the Chain Feeder System The Chain Feeder System is designed solely for the purpose of conveying granular or powdered agricultural feed products for poultry feeding Use of the system in any other way is a misuse of the system and may endanger safety and health Only genuine Cumberland parts are to be used in the installation and use of the Chain Feeder System U...

Page 9: ...electrical enclosures are locked closed and all guards and other safety measures are correctly fitted If in any doubt contact you dealer or Cumberland GSI for assistance Dust Under normal working conditions the Chain Feeder System should create little or no dust hazard However some feed materials may create dust when being moved This dust may be harmful to the health if inhaled Seek advice from th...

Page 10: ... Off Sheet Below is a sign off sheet that can be used to verify that all personnel have read and understood the safety instructions This sign off sheet is provided for your convenience and personal record keeping Date Employee Name Supervisor Name ST 0007 ...

Page 11: ...ER Moving parts can crush and cut Do not operate with guard removed Disconnect and lockout power before servicing Keep hands clear DC 996 The GSI Group 217 226 4421 WARNING DC 1490 This decal is located on the chain feeder corners on the outside and inside frame It measures 3 7 6 cm long x 1 1 2 3 8 cm wide DC 995 This decal is located on the belt drive chain feeders on the outside of the drive co...

Page 12: ...2 Safety Decals 12 PNEG 240 Chain Feeding System ...

Page 13: ...h feed W Weight of hopper extensions with feed G Weight of gearboxe s M Weight of motor s HW Hopper weight to be suspended H W G M HW Weight of Hopper with Feed Part Description Lbs Kgs 7100120 1 Line Unloader 73 32 C4920000 60 1 Line Mini Hopper 280 126 C4900000 60 1 Line Direct Drive Mini Hopper 280 126 07097525D 1 Line Fill Only Mini Hopper 136 126 C4920001 60 2 Line 1 Way Mini Hopper 343 155 C...

Page 14: ...Description Lbs Kgs 7097737 Gear Reducer R H 52 1 Used in 1 and 2 Way Hoppers 67 50 31 25 7097738 Gear Reducer L H 52 1 Used in 2 Way Hoppers Only 67 50 31 25 7098744 Gear Reducer R H 37 1 Used in 1 and 2 Way Hoppers 67 50 31 25 07098744L Gear Reducer L H 37 1 Used in 2 Way Hoppers Only 67 50 31 25 Part Description Lbs Kgs 7099894 Direct Drive Gearbox 51 1 60 Hz 60 FP 36 25 16 25 7101087 Direct Dr...

Page 15: ... pounds at each suspension point Part Description Lbs Kgs 100 1 50 1 HP 1 Phase Farm Duty 50 Hz 110 220V 53 75 23 75 100 1 1 HP 1 Phase Farm Duty 60 Hz 53 75 23 75 100 3 50 1 HP 3 Phase Farm Duty 50 Hz 40 00 18 75 MTR 0033 1 HP 3 Phase Farm Duty 60 Hz 208 230 460V 41 25 18 75 112 1 50 1 1 2 HP 1 Phase Farm Duty 50 Hz 110 220V 62 50 28 75 112 1 1 1 2 HP 1 Phase Farm Duty 60 Hz 65 00 30 00 112 3 50 ...

Page 16: ...Feeding System NOTE Weight of feed calculated at 40 pounds per cubic foot If feed to be used is a different density the weight of the system must be adjusted accordingly Motor Requirements Length of Chain Circuit Feed Delivery Rate Belt Drive Direct Drive 500 to 800 120 Feet per Minute 3 HP 1725 RMP 60 Hz 2 HP 1725 RMP 60 Hz Qty 2 800 to 1000 120 Feet per Minute 3 HP 1725 RMP 60 Hz 2 HP 1725 RMP 6...

Page 17: ...trough designs and connection suspension and hopper options the Cumberland Chain Feeder System can be specifically configured to meet the particular needs of the individual grower and house layout in a system that incorporates all the proven operational advantages of chain feeding Control Panel The Cumberland Chain Feeder System is operated electronically The standard speed system 60 per minute us...

Page 18: ...pacity 5000 lbs 2268 kg Platform scale Capacity 1800 lbs or 4000 lbs 816 kg or 1814 kg hoppers Trough Couplers Available in 6 8 and 12 lengths with clip on or wrap around hangers and heavy duty J hangers for hen troughs Adjustable leg stands are also available as are corners in all compatible formats ...

Page 19: ... engineer to check the building strength Details of the likely weight of the Chain Feeding System are given in the table on the below however if you are uncertain contact your dealer or Cumberland GSI with details of the system and we will be able to assist you in calculating the weight Figure 5A Breeder House Ref Description A 5 Center to Center 1 5 m B 1 Line Mini Hopper with Lid C 1 Line Fill O...

Page 20: ...use Layout 20 PNEG 240 Chain Feeding System Building Safety Continued Figure 5B Pullet House Ref Description D Chain Travel E 90 Corner F 10 or 12 Pullet Trough 3 m or 3 7 m H Weigh Tank I Fill Tank J 4 Line 2 Way Mini Hopper ...

Page 21: ... poultry house In some cases this may be dictated by the position of the existing feed tanks and fill system It is better however to adjust the fill system to match the best feeder location In new houses always install the feeders first and install the fill system to match Figure 6A Set the feeder hopper power unit in its proper location From this the trough circuits can be located in the house It...

Page 22: ...e bolts loose Align the gear reducer and motor pulleys then tighten the set screw and bolts mentioned above Slip the belt around the pulleys then tighten the belt using the adjustment bolt on the motor mount See Figure 6B IMPORTANT The motor shaft rotation must be in a counterclockwise direction when viewed from the shaft end of the motor IMPORTANT The gear reducer vent screw must be removed Prope...

Page 23: ...oximate locations in the circuit Insert the first section in the outgoing end of the hopper Do this by gently squeezing the sides of the trough D and pushing into the hopper Loosen the power shoe bolts F Make sure that the trough is inserted under the power shoe E and against the power shoe bolts F Once the trough is in place tighten the bolts holding the power shoe C in place See Figure 6E Figure...

Page 24: ...at the trough is inserted completely into the corner Continue to assemble the balance of the circuit until reaching the incoming side of the hopper IMPORTANT Make sure that the trough D is inserted behind the trough stop H See Figure 6G Figure 6G When the need arises to shorten a standard length of trough squarely cut the trough to the dimensions below See Figure 6H Figure 6H Ref Description D Tro...

Page 25: ...gh D Install chain guide L into trough D and drive unit K See Figure 6I Figure 6I Insert the final piece of trough under the chain guide 1 way systems or power shoes 2 way systems Once the final trough is in place tighten the bolts holding the chain guide Ref Description D Trough K Drive Unit L Chain Guide M Field Drilled Holes ...

Page 26: ...he hole which could possibly result in costly repairs Place the clean out cover B under the clean out hole A and tighten the thumb screws to secure it in place See Figure 6J Figure 6J Installing the Chain When all trough ends are fully inserted and tightly fit into the couplers corners and hopper you are ready to install the chain Start by removing the belt guard from the feeder and remove the she...

Page 27: ... out into the trough at the outgoing side about 10 After this first length of chain is through the hopper unroll another length at the tail end of the first one Place the chain in the trough and connect the two 2 pieces using a chain breaker Connecting one length at a time lay the chain flat in the trough and thread the chain around the corners as you go When the circuit is complete manually pull ...

Page 28: ...chalk line These must be staggered with every other hook on opposite sides of the line and 1 25 4 mm from the line This will provide a smooth uniform draw on the drop cables and keep cables from touching each other Hang a 1 3 4 44 mm pulley on each hook A block and tackle system must be rigged on the winch to draw the main pull cable Start by determining how high you wish to raise the feeder The f...

Page 29: ...t the process for every pulley in the line Pass the drop cables through an adjustable cable lock through the suspension bail and fasten the loop with the cable lock There must be a minimum of 6 15 cm of loop measuring from the top of the cable lock to the bottom of the loop Adjust the cable lock to put a little tension on the drop cable See Figure 6D on Page 23 Suspending the sections of feeder li...

Page 30: ...ure 6O on Page 28 NOTE For suspending the ends of the system install a 3 3 8 85 7 mm pulley at the end of each long section of trough and continue 3 16 5 mm cable around the corner to the center of the end See Figure 6Q The ends can also be suspended as shown in Figure 6P Now you are ready to winch up the feeder for adjustment Using the hand crank or a 1 2 13 mm electric drill operate the winch to...

Page 31: ...in place Double check the motor rotation and line voltage With the hopper EMPTY briefly start and stop the motor Run the feeder for short periods Checking Out the System The shear pin on the power sprocket is held in place by an allen set screw If a shear pin breaks FIRST SHUT OFF THE ELECTRICAL POWER TO THE FEEDER THIS IS FOR YOUR PROTECTION Find the cause of the breakdown and correct it by refer...

Page 32: ...as run for a day or two 2 After running the feeder empty for 20 to 25 minutes and giving the feeding circuit a final check attach the corner covers Fill the hopper about one quarter full of feed Watch for slack in the chain as it takes up the additional load If necessary shorten the chain for proper tension The adjustable feed level slide controls the depth of the feed in the trough The slide is l...

Page 33: ...NOT OVER OIL The idler corners on the trough system should also be lubricated every 90 days using 10 weight oil To oil remove the thumb screw or eye bolt on top of the corner and add a few drops of oil Lubricate the feed return wheel at 90 days intervals also using 10 oil Remove the set screw on the face of the wheel and fill the reservoir with oil After replacing the set screw be sure the feed re...

Page 34: ...g System Drive Cover and Guard Installation 1 Ensure sprocket cover A is in place before operating This cover is used in all 1 Line Direct Drive Mini Hoppers See Figure 6U Figure 6U Ref Part Description A C4000324 Direct Drive Sprocket Cover ...

Page 35: ... place before operating These covers are used in all belt drive 1 Line 1 Way 2 Line 1 Way 2 Line 2 Way and 4 Line 2 Way Direct Drive Mini Hoppers as shown in Figure 6V and Figure 6W Figure 6V 1 Line 1 Way and 2 Line 1 Way Figure 6W 2 Line 2 Way and 4 Line 2 Way Ref Part Description A 7098224 Belt Guard Front Panel B 7098225 Belt Guard Back Plate C 7097654 R H Lower Pulley Shield D 7097644 L H Lowe...

Page 36: ...he chain may be binding under the power shoe Be sure the trough is properly located UNDER the power shoe and against the stops Foreign objects Remove any object that has jammed the hopper trough or corner The chain may be catching on the trough Realign all the corners and trough in a straight line Rough spots on the power shoe may cause the chain to bind File the power shoe smooth Power shoe may b...

Page 37: ...ions 60 FPM 90 FPM 120 FPM Reduction Ratio 52 5 1 Available by changing sheave sizes 37 1 Gearbox Input Shaft Diameter 3 4 7 8 Gearbox Output Shaft Diameter 1 1 Length of Chain Circuit 0 500 1 5 HP 2 0 HP Length of Chain Circuit 501 800 2 0 HP 2 0 HP Length of Chain Circuit 801 1000 2 0 HP 2 0 HP Based on 1725 RPM at 60 Cycle Length of Chain Circuit Heavy Duty High Speed Reducer 57 60 FPM 500 1 1 ...

Page 38: ...GR 4 O D x 5 8 Bore F Belt A C4000312 Sheave 2GR 3 O D x 7 8 Bore F Belt A 2878 2 Sheave 2GR 3 35 O D x 7 8 Bore F Belt B 7101116 Sheave 2GR 4 25 O D x 7 8 Bore F Belt A 7100869 Sheave 2GR 4 45 O D x 7 8 Bore F Belt A C2000249 Sheave 2GR 3 35 O D x 1 1 8 Bore F Belt FHP 4L 5L 7101117 Sheave 2GR 4 25 O D x 1 1 8 Bore F Belt A 7098870 Sheave 2GR 4 45 O D x 1 1 8 Bore F Belt A B MHC00760 Sheave 2GR 3...

Page 39: ...30V 10 POWER SUPPLY L1 L2 G FEEDER TIME SWITCH TIMER MOTOR TIMER SWITCH CHAIN FEEDER DRIVE MOTOR 230V INPUT WIRING DIAGRAM FOR FEEDER MOTOR UP TO 1 HP TO 1 1 2 HP 230V 10 POWER SUPPLY L2 G L1 FEEDER TIME SWITCH TIMER SWITCH TIMER MOTOR CHAIN FEEDER DRIVE MOTOR 230V INPUT 230V COIL MOTOR CONTACTOR ...

Page 40: ...GRAM FOR FEEDER MOTOR UP TO 1 HP TO 1 1 2 HP ON ONE TIME CLOCK 230V 10 POWER SUPPLY L1 L2 G FEEDER TIME SWITCH TIMER SWITCH TIMER MOTOR MOTOR CONTACTOR 230V COIL 230V COIL MOTOR CONTACTOR G G CHAIN FEEDER DRIVE MOTOR 230V INPUT CHAIN FEEDER DRIVE MOTOR 230V INPUT ...

Page 41: ...005 60 and C4900005 120 See Pages 53 55 6 1 Line Direct Drive Mini Hopper C4920000 60 and C4920000 120 See Pages 56 58 7 2 Line 1 Way Belt Drive Mini Hopper C4920001 60 and C4920001 120 See Pages 59 61 8 2 Line 2 Way Belt Drive Mini Hopper C4920002 120 See Pages 62 64 9 4 Line 2 Way Belt Drive Mini Hopper C4920005 120 See Pages 65 67 10 1 Line Mini Hopper Fill Only 07097525D See Pages 68 69 11 Sin...

Page 42: ...10 Parts List 42 PNEG 240 Chain Feeding System 1 Line Unloader 7100120 ...

Page 43: ...d 5 16 18 Steel Cadmium 4 4 7091504 Boot Hanger Angle 21 2 5 7100279 1 Line Unloader Return Wheel Shaft 1 6 7097609 Intake Wheel Weldment 1 7 7100128 1 Line Unloader Feed Level Slide 1 8 S 6076 Carriage Bolt 5 16 18 x 3 4 ZN Grade 2 1 9 S 4301 Wing Nut 5 16 18 ZN Grade 2 1 10 S 7241 Cotter Pin 1 8 x 1 1 4 ZN Grade 2 2 11 7100280 1 Line Unloader Feed Return Slide 1 12 S 1101 Bolt HHCS 1 4 20 x 1 2 ...

Page 44: ...10 Parts List 44 PNEG 240 Chain Feeding System 1 Line Direct Drive Mini Hopper C4900000 60 C4900000 90 and C4900000 120 NOTE The parts pointed out on this page are listed on Page 46 ...

Page 45: ...10 Parts List PNEG 240 Chain Feeding System 45 1 Line Direct Drive Mini Hopper C4900000 60 C4900000 90 and C4900000 120 Continued NOTE The parts pointed out on this page are listed on Page 46 ...

Page 46: ...earbox Sumitomo 35 1 Direct Drive 60 Hz 90 FPM 1 10 7099895 Gearbox Sumitomo 25 1 Direct Drive 60 Hz 120 FPM 1 11 7100411 1 Line Direct Drive Assembly 1 12 S 7486 Flange Bolt 3 8 16 x 1 1 2 JS500 Grade 8 or 8 2 Full Thread 4 13 S 4663 Stover Nut 3 8 16 ZN Grade 2 4 14 7097522 Feed Return Wheel Shaft 1 15 7097609 Intake Wheel Weldment 1 16 S 7241 Cotter Pin 1 8 x 1 1 4 ZN Grade 2 1 17 7097514 1 Lin...

Page 47: ...10 Parts List PNEG 240 Chain Feeding System 47 2 Line 1 Way Direct Drive Mini Hopper C4900001 60 and C4900001 90 NOTE The parts pointed out on this page are listed on Page 49 ...

Page 48: ...10 Parts List 48 PNEG 240 Chain Feeding System 2 Line 1 Way Direct Drive Mini Hopper C4900001 60 and C4900001 90 Continued NOTE The parts pointed out on this page are listed on Page 49 ...

Page 49: ...097609 Intake Wheel Weldment 2 15 S 7241 Cotter Pin 1 8 x 1 1 4 ZN Grade 2 1 16 7100637 Bearing Bronze 1 17 7099362 2 Line 1 Way Feed Return Wheel Slide 1 18 S 2041 Split Lock Washer 1 4 ZN 2 19 C4000169 RD Chain Stripper Assembly 2L 4L 6L 2 20 S 4275 Bolt HHTB 5 16 18 x 3 4 ZN Grade 5 4 21 S 5220 Nylock Nut 5 16 ZN Grade 5 4 22 7097652 Bearing 1 Flange 4 Hole 2 23 07097682DD 2 Line Direct Drive S...

Page 50: ...10 Parts List 50 PNEG 240 Chain Feeding System 2 Line 2 Way Direct Drive Mini Hopper C4900002 60 NOTE The parts pointed out on this page are listed on Page 52 ...

Page 51: ...10 Parts List PNEG 240 Chain Feeding System 51 2 Line 2 Way Direct Drive Mini Hopper C4900002 60 Continued NOTE The parts pointed out on this page are listed on Page 52 ...

Page 52: ... 2 4 11 S 845 Flat Washer 5 16 USS SAE YDP Grade 2 8 12 S 4301 Wing Nut 5 16 18 ZN Grade 2 4 13 C4000169 RD Chain Stripper Assembly 2L 4L 6L 2 14 S 4275 Bolt HHTB 5 16 18 x 3 4 ZN Grade 5 4 15 S 5220 Nylock Nut 5 16 ZN Grade 5 4 16 7099894 Gearbox Sumitomo 51 1 Direct Drive 60 Hz 60 FPM 2 17 7097652 Bearing 1 Flange 4 Hole 4 18 7097682 Drive Shaft 2 19 7099909 Coupler 40 Chain 16T DD Assembly 2 20...

Page 53: ...10 Parts List PNEG 240 Chain Feeding System 53 2 Line 2 Way Direct Drive C4900005 60 and C4900005 120 NOTE The parts pointed out on this page are listed on Page 55 ...

Page 54: ...10 Parts List 54 PNEG 240 Chain Feeding System 2 Line 2 Way Direct Drive C4900005 60 and C4900005 120 Continued NOTE The parts pointed out on this page are listed on Page 55 ...

Page 55: ...asher 5 16 USS SAE YDP Grade 2 12 12 S 4301 Wing Nut 5 16 18 ZN Grade 2 4 13 C4000169 RD Chain Stripper Assembly 2L 4L 6L 4 14 S 4275 Bolt HHTB 5 16 18 x 3 4 ZN Grade 5 8 15 S 5220 Nylock Nut 5 16 ZN Grade 5 8 16 7099894 Gearbox Sumitomo 51 1 Direct Drive 60 Hz 60 FPM 2 16 7099895 Gearbox Sumitomo 25 1 Direct Drive 60 Hz 120 FPM 2 17 7097652 Bearing 1 Flange 4 Hole 4 18 07097628DD Drive Shaft 4L 2...

Page 56: ...10 Parts List 56 PNEG 240 Chain Feeding System 1 Line Direct Drive Mini Hopper C4920000 60 and C4920000 120 NOTE The parts pointed out on this page are listed on Page 58 ...

Page 57: ...10 Parts List PNEG 240 Chain Feeding System 57 1 Line Direct Drive Mini Hopper C4920000 60 and C4920000 120 Continued NOTE The parts pointed out on this page are listed on Page 58 ...

Page 58: ... S 845 Flat Washer 5 16 USS SAE YDP Grade 2 5 19 S 4301 Wing Nut 5 16 18 ZN Grade 2 1 20 7097535 Drive Sprocket Cover Assembly 1 21 S 4330 Stud Swage 1 4 20 x 5 8 ZN 3 22 S 1102 Hex Nut 1 4 20 ZN Grade 2 3 23 07097598A Chain Guide with Hardware 1 24 7097737 Gearbox Leedy 52 1 Belt Drive Right Hand 60 FPM 1 24 7098744 Gearbox Leedy 37 1 Belt Drive Right Hand 120 FPM 1 25 S 3883 Bolt HHTB 1 2 13 x 1...

Page 59: ...10 Parts List PNEG 240 Chain Feeding System 59 2 Line 1 Way Belt Drive Mini Hopper C4920001 60 and C4920001 120 NOTE The parts pointed out on this page are listed on Page 61 ...

Page 60: ...10 Parts List 60 PNEG 240 Chain Feeding System 2 Line 1 Way Belt Drive Mini Hopper C4920001 60 and C4920001 120 Continued NOTE The parts pointed out on this page are listed on Page 61 ...

Page 61: ...Bolt HHTB 1 2 13 x 1 3 4 YDP Grade 8 2 20 S 236 Split Lock Washer 1 2 REG ZN Plated 2 21 S 3729 Hex Nut 1 2 13 YDP Grade 5 2 22 S 7486 Flange Bolt 3 8 16 x 1 1 2 JS500 Grade 8 or 8 2 Full Thread 8 23 S 248 Flat Washer 3 8 7 16 I D 1 O D YDP 12 24 S 4663 Stover Nut 3 8 16 ZN Grade 2 8 25 S 9169 Key Square 1 4 x 1 1 2 2 26 S 7371 Screw Set 5 16 18 x 1 2 4 27 7097731 Power Shoe Wear Plate Assembly 2 ...

Page 62: ...10 Parts List 62 PNEG 240 Chain Feeding System 2 Line 2 Way Belt Drive Mini Hopper C4920002 120 NOTE The parts pointed out on this page are listed on Page 64 ...

Page 63: ...10 Parts List PNEG 240 Chain Feeding System 63 2 Line 2 Way Belt Drive Mini Hopper C4920002 120 Continued NOTE The parts pointed out on this page are listed on Page 64 ...

Page 64: ...7 7097682 Drive Shaft 2 18 7099378 Yoke Assembly 2 Line 2W 2 19 S 4454 Pin Spring 1 4 x 2 Roll 4 20 7097506 Drive Sprocket 3 8 2 21 7099143 Drive Sprocket Collar 2 22 S 7371 Screw Set 5 16 18 x 1 2 4 23 S 7486 Flange Bolt 3 8 16 x 1 1 2 JS500 Grade 8 or 8 2 Full Thread 16 24 S 4663 Stover Nut 3 8 16 ZN Grade 2 16 25 7098744 Gearbox Leedy 37 1 Belt Drive Right Hand 120 FPM 1 26 07098744L Gearbox Le...

Page 65: ...10 Parts List PNEG 240 Chain Feeding System 65 4 Line 2 Way Belt Drive Mini Hopper C4920005 120 NOTE The parts pointed out on this page are listed on Page 67 ...

Page 66: ...10 Parts List 66 PNEG 240 Chain Feeding System 4 Line 2 Way Belt Drive Mini Hopper C4920005 120 Continued NOTE The parts pointed out on this page are listed on Page 67 ...

Page 67: ... 4 17 7098748 Motor Mount 2 18 S 7086 Bolt HHTB 5 16 18 x 3 ZN Grade 2 4 19 S 10268 Flange Nut 5 16 18 JS500 Grade 5 8 20 7098223 Cap Round Fits 0 500 0 563 O D 0 500 HT 4 21 7098744 Gearbox Leedy 37 1 Belt Drive Right Hand 120 FPM 1 22 07098744L Gearbox Leedy 37 1 Belt Drive Left Hand 120 FPM 1 23 S 3883 Bolt HHTB 1 2 13 x 1 3 4 YDP Grade 8 4 24 S 236 Split Lock Washer 1 2 REG ZN Plated 4 25 S 37...

Page 68: ...10 Parts List 68 PNEG 240 Chain Feeding System 1 Line Mini Hopper Fill Only 07097525D ...

Page 69: ...take Wheel Weldment 1 5 S 7241 Cotter Pin 1 8 x 1 1 4 ZN Grade 2 1 6 7097514 1 Line Feed Return Wheel Slide 1 7 S 2041 Split Lock Washer 1 4 ZN 1 8 S 1101 Bolt HHCS 1 4 20 x 1 2 ZN Grade 2 6 9 7098901 Feed Level Plate 1 Line 90 1 10 S 6076 Carriage Bolt 5 16 18 x 3 4 ZN Grade 2 1 11 S 845 Flat Washer 5 16 USS SAE YDP Grade 2 1 12 S 4301 Wing Nut 5 16 18 ZN Grade 2 1 13 07097598A Chain Guide with H...

Page 70: ... 3 8 16 x 1 YDP Grade 8 or Grade 8 2 10 6 7097598 RD Chain Guide Hopper Red Powdercoat 2 16 S 4663 Stover Nut 3 8 16 ZN Grade 2 8 7 S 8172 Bolt CSSN 1 4 20 x 1 1 4 ZN Grade 5 4 N S 7100792 Cover Shield Assembly Gearbox Motor Single Drive 1 8 S 1102 Hex Nut 1 4 20 ZN Grade 2 6 PNEG 240 Chain Feeder Installation Manual 1 9 S 2041 Split Lock Washer 1 4 ZN 6 S 248 Flat Washer 3 8 7 16 I D 1 O D YDP 5 ...

Page 71: ... with Suspension Hanger 1 7097572C 90 Corner with Leg Stands 2 7099370 Bolt w Grease Zerk 3 4546 P Plastic Cover for Corner 4 7098281 Corner Pivot Pin Assembly 5 7101494 Corner Wheel with Bushing 6 C4000019C Chain Hold Down Rail Reversible 7 07097275C Chain Guide for 90 Corner 8 C4000021C Chain Hold Down Rail Spacer 9 7099186 Leg Stands for 90 Corners 10 7097697 Corner Suspension Hanger ...

Page 72: ... Extension Hopper C2000326 Parts List Ref Part Description Qty 1 7099230 Universal Vertical Extension Panel 4 2 7099241 Vertical Extension Lid Half 2 3 S 280 Screw SDS 10 16 x 5 8 HWH ZN 22 4 S 1101 Bolt HHCS 1 4 20 x 1 2 ZN Grade 2 20 5 S 1102 Hex Nut 1 4 20 ZN Grade 2 20 6 S 2041 Split Lock Washer 1 4 ZN 20 ...

Page 73: ... 20 ZN Grade 2 20 6 S 2041 Split Lock Washer 1 4 ZN 20 7 7099219 2 Line 1 Way Vertical Extension Plate 1 Ref Part Description Qty 1 7099230 Universal Vertical Extension Panel 4 2 7099241 Vertical Extension Lid Half 2 3 S 280 Screw SDS 10 16 x 5 8 HWH ZN 22 4 S 1101 Bolt HHCS 1 4 20 x 1 2 ZN Grade 2 20 5 S 1102 Hex Nut 1 4 20 ZN Grade 2 20 6 S 2041 Split Lock Washer 1 4 ZN 20 7 7099218 2 Line 2 Way...

Page 74: ...de Extension Panel 4 Line 2 Way 1 1 7098034 Side Extension Panel 4 Line 2 Way 1 4 S 1101 Bolt HHCS 1 4 20 x 1 2 ZN Grade 2 45 5 S 1102 Hex Nut 1 4 20 ZN Grade 2 45 6 S 2041 Split Lock Washer 1 4 ZN 45 Part Description Qty 7099339 1 Line 1 Way Hopper Lid Half 2 S 280 Screw SDS 10 16 x 5 8 HWH ZN 6 S 6144 Hex Nut 6 32 Grade 2 4 S 7393 Screw MS 6 32 x 1 4 PHP ZN Grade 2 4 S 8753 Split Lock Washer 6 Z...

Page 75: ... behalf of a claimant without prior written authorization from the GSI warranty department shall not be reimbursed This warranty is not transferable and applies only to the original end user GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer agent or distributor Prior to installation the end user bears all responsibility to compl...

Page 76: ... the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Phone 1 217 226 4421 Fax 1 217 226 4420 www cumberlandpoultry com CN 357703 ...

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